A waste chip processing mechanism for aluminum profile machining

Abstract

The utility model discloses a kind of waste chip processing mechanisms for aluminum profile machining, it is related to aluminum profile machining technical field, including chassis, the top of chassis is provided with blanking cleaning mechanism for, blanking cleaning mechanism includes: moving out unit and push material cleaning unit, push material cleaning unit is set to the front side of moving out unit, including fixed link, the bottom fixed mounting of fixed link has five connecting columns, and the bottom end fixed mounting of connecting column has push plate, waste chip blanking of compaction is realized by push plate downward movement, by setting push material cleaning unit, push plate is pressed down under the drive of second hydraulic rod, waste chip block in die frame is smoothly pushed out, effectively solve the problem that waste chip block is adhered die frame difficult to take out.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, specifically to a waste chip treatment mechanism for aluminum profile processing. Background Technology

[0002] Aluminum profiles are widely used in the construction of equipment and / or automated equipment structures, and can also be used to make aluminum profile platforms. Currently, the processing of aluminum profiles includes drilling and cutting.

[0003] According to the patent titled "An Aluminum Profile Processing Waste Material Treatment Device" (Patent Publication No.: CN219564237U, Patent Publication Date: 2023-08-22), the device includes a processing table, a conveying device at one end of the processing table, a processing component at the end of the conveying device near the processing table, limiting components on both sides of the processing component, a waste material metering component on one side of the processing component, and a controller at one end of the processing table. Through the cooperation of the above-mentioned mechanisms, the compacted and conveyed aluminum profile processing waste material can be limited, thereby avoiding deviation during compaction. At the same time, by setting the waste material metering component, the collected and crushed aluminum profile waste material can be quantitatively transported into the processing box during use, thus ensuring that the weight of each compacted aluminum profile processing waste material is consistent, which helps to facilitate subsequent use.

[0004] Based on the above-mentioned existing technology, the existing waste chip treatment mechanism for aluminum profile processing still has the following problems: after compaction, the compacted waste chip block will be firmly fixed inside the frame mold and difficult to remove. In addition, the inside of the frame mold will attract debris due to static electricity. Therefore, this utility model provides a waste chip treatment mechanism for aluminum profile processing. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a waste chip treatment mechanism for aluminum profile processing, which solves the following problems of existing waste chip treatment mechanisms for aluminum profile processing: after compaction, the compacted waste chip blocks are firmly fixed inside the mold frame and are difficult to remove, and the inside of the mold frame will attract debris due to static electricity.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waste chip treatment mechanism for aluminum profile processing, comprising a base frame, wherein a material unloading and cleaning mechanism is provided on the top of the base frame, the material unloading and cleaning mechanism comprising:

[0007] The removal unit is located on the top of the base frame and is used to remove the waste material from the compaction area after compaction.

[0008] The material pushing and cleaning unit is located in front of the removal unit and includes a fixing rod. Five connecting columns are fixedly installed at the bottom of the fixing rod, and a push plate is fixedly installed at the bottom of the connecting columns. The compacted waste is discharged by the downward movement of the push plate. A rubber pad is fixedly installed at the top of the push plate to clean the inner wall of the mold frame.

[0009] Preferably, a spiral plate is fixedly installed on the top of the push plate by four threaded knobs, and the rubber pad is fixedly installed on the top of the push plate by the spiral plate. The four threaded knobs are respectively screwed and rotated at the four corners of the spiral plate, and the spiral plate can be disassembled and replaced by the threaded knobs.

[0010] Preferably, the material pushing and cleaning unit further includes a top frame, on the top of which a second hydraulic rod is fixedly installed. The output end of the second hydraulic rod extends through the top frame to the top of the fixed rod and is fixedly connected thereto, thereby realizing the lifting and lowering of the push plate.

[0011] Preferably, the removal unit includes a box fixedly installed on the top of the base frame, five feeding plates fixedly installed on the rear side of the box, a compaction unit provided on the top of the box, and a top frame fixedly installed on the front side of the box. A rectangular groove is opened on the rear side of the box, a rear frame is fixedly installed on the rear side of the box, and a first hydraulic rod is fixedly installed on the rear side of the rear frame. The output end of the first hydraulic rod passes through the rear frame and is fixedly installed with a connecting plate. A mold frame is fixedly installed on the front side of the first hydraulic rod, and the mold frame slides inside the box. The connecting plate slides into the interior of the rectangular groove.

[0012] Preferably, sliding rods are fixedly installed on both the left and right sides of the mold frame, and limit grooves are opened on both the left and right sides of the inside of the box, with the sliding rods sliding within the limit grooves for limitation.

[0013] Preferably, a support frame is fixedly installed on the front side of the box, and the support frame has sliding grooves on both sides inside, and the sliding rod slides inside the sliding grooves to realize the limited displacement of the mold frame out of the box and to support the mold frame.

[0014] This utility model provides a waste chip treatment mechanism for aluminum profile processing. Compared with the prior art, it has the following advantages:

[0015] 1. This waste chip handling mechanism for aluminum profile processing, by incorporating a pushing and cleaning unit, uses a second hydraulic rod to push down a push plate, smoothly ejecting the compacted waste chip blocks from the mold frame. This effectively solves the problem of waste chip blocks sticking to the mold frame and being difficult to remove. Simultaneously, the rubber pad contacts the inner wall of the mold frame during the pushing process, scraping away debris attracted by electrostatic charge, thus achieving automatic cleaning of the inner wall of the mold frame and improving the efficiency and quality of waste chip handling.

[0016] 2. This aluminum profile processing waste chip handling mechanism uses a first hydraulic rod in the removal unit to push the mold frame along the sliding rod and limiting groove, smoothly removing it from the housing. Support is provided by a support frame to ensure the mold frame's stability and reliability during the ejection process. Combined with the collaborative operation of the material pushing and cleaning unit, it achieves integrated operation of waste chip compaction, removal, unloading, and cleaning, significantly improving the automation level and operational convenience of aluminum profile processing waste chip handling. Attached Figure Description

[0017] Figure 1 This is a right-side perspective view of the structure of this utility model;

[0018] Figure 2 This is a rear-view perspective structural diagram of the present invention;

[0019] Figure 3 This is a rear-view, split, three-dimensional structural diagram of the present invention;

[0020] Figure 4 This is a bottom-view three-dimensional structural diagram of the present invention.

[0021] In the diagram: 1-Base frame, 2-Unloading and cleaning mechanism, 21-Removal unit, 211-Box body, 212-Rectangular groove, 213-Rear frame, 214-First hydraulic rod, 215-Connecting plate, 216-Mold frame, 217-Slide rod, 218-Limiting groove, 219-Support frame, 2110-Slide groove, 22-Pushing and cleaning unit, 221-Top frame, 222-Second hydraulic rod, 223-Fixing rod, 224-Connecting column, 225-Push plate, 226-Rubber pad, 227-U-shaped plate, 228-Threaded knob, 3-Compactor unit, 4-Feeding plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 This utility model provides a technical solution:

[0024] A waste disposal mechanism for aluminum profile processing includes a base frame 1, and a material unloading and cleaning mechanism 2 is provided on the top of the base frame 1. The material unloading and cleaning mechanism 2 includes:

[0025] The removal unit 21 is located on the top of the base frame 1 and is used to remove the waste chips from the compaction area after compaction.

[0026] The material pushing and cleaning unit 22 is located in front of the removal unit 21. It includes a fixing rod 223. Five connecting columns 224 are fixedly installed at the bottom of the fixing rod 223, and a push plate 225 is fixedly installed at the bottom of the connecting column 224. The compacted waste is discharged by the downward movement of the push plate 225. A rubber pad 226 is fixedly installed at the top of the push plate 225. The inner wall of the mold frame is cleaned by the rubber pad 226.

[0027] In this embodiment, a spiral plate 227 is fixedly installed on the top of the push plate 225 by four threaded knobs 228. The rubber pad 226 is fixedly installed on the top of the push plate 225 by the spiral plate 227, and the four threaded knobs 228 are respectively screwed and rotated at the four corners of the spiral plate 227. The spiral plate 227 can be disassembled and replaced by the threaded knobs 228.

[0028] The mechanism enables easy disassembly and replacement of the guide plate 227 and the rubber pad 226, facilitating maintenance and cleaning, and improving the maintainability and service life of the mechanism.

[0029] In this embodiment, the material pushing and cleaning unit 22 also includes a top frame 221. A second hydraulic rod 222 is fixedly installed on the top of the top frame 221. The output end of the second hydraulic rod 222 extends through the top frame 221 to the top of the fixed rod 223 and is fixedly connected thereto, so as to realize the lifting and lowering of the push plate 225.

[0030] The second hydraulic rod 222 is model YB1-4.

[0031] The lifting and lowering motion of the push plate 225 is reliably achieved by hydraulic drive. The structure is stable, the operation is convenient, and the smooth execution of waste material unloading and cleaning operations is effectively guaranteed.

[0032] In this embodiment, the removal unit 21 includes a box 211 fixedly installed on the top of the base frame 1. Five feeding plates 4 are fixedly installed on the rear side of the box 211. A compaction unit 3 is provided on the top of the box 211. A top frame 221 is fixedly installed on the front side of the box 211. A rectangular groove 212 is provided on the rear side of the box 211. A rear frame 213 is fixedly installed on the rear side of the box 211. A first hydraulic rod 214 is fixedly installed on the rear side of the rear frame 213. The output end of the first hydraulic rod 214 passes through the rear frame 213 and is fixedly installed with a connecting plate 215. A mold frame 216 is fixedly installed on the front side of the first hydraulic rod 214. The mold frame 216 slides inside the box 211. The connecting plate 215 slides into the interior of the rectangular groove 212.

[0033] The first hydraulic rod 214 is model YB1-4.

[0034] This enables the smooth introduction, compaction, and stable removal of waste materials from the mold frame.

[0035] In this embodiment, slide rods 217 are fixedly installed on both the left and right sides of the mold frame 216, and limit grooves 218 are opened on both the left and right sides of the box body 211, and the slide rods 217 are limited to slide within the limit grooves 218.

[0036] Slide rods 217 are fixedly installed on both the left and right sides of the mold frame 216. Limiting grooves 218 are opened on the left and right sides inside the box body 211. The slide rods 217 slide within the limiting grooves 218 to effectively constrain the movement trajectory of the mold frame 216, prevent deviation, and ensure the stability and accuracy of the compaction and removal process.

[0037] In this embodiment, a support frame 219 is fixedly installed on the front side of the box 211, and sliding grooves 2110 are provided on both sides of the inside of the support frame 219. The sliding rod 217 slides inside the sliding groove 2110, so as to realize the limited displacement of the mold frame 216 out of the box 211 and to support the mold frame 216.

[0038] A support frame 219 is fixedly installed on the front side of the housing 211. Slide grooves 2110 are opened on both sides inside the frame. The slide rod 217 slides in the slide grooves 2110 to realize the limited displacement of the mold frame 216 out of the housing 211. After it is moved out, it provides stable support to prevent the mold frame 216 from being suspended or shaking, thus ensuring operational safety and structural reliability.

[0039] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0040] During operation, firstly, the waste chips enter the mold frame 216 inside the box 211 through the feeding plate 4. The hydraulic rod on the compaction unit 3 drives the pressure plate into the mold frame 216 to compact the waste chips.

[0041] Next, the first hydraulic rod 214 moves to push the connecting plate 215, and the connecting plate 215 drives the mold frame 216 to move out of the box 211;

[0042] Then, the second hydraulic rod 222 operates, driving the fixed rod 223 to press down. The fixed rod 223 drives the connecting column 224 to press down, and the connecting column 224 drives the push plate 225 to enter the interior of the mold frame 216, moving the compacted waste block inside the mold frame 216 out of the mold frame 216. When the push plate 225 enters the interior of the mold frame 216, the rubber pad 226 contacts the inner wall of the mold frame 216, scraping and cleaning the waste debris adsorbed by static electricity on the inner wall of the mold frame 216.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste chip processing mechanism for aluminum profile processing, comprising a base frame (1), characterized in that: The top of the base frame (1) is provided with a material unloading and cleaning mechanism (2), which includes: The removal unit (21) is located on the top of the base frame (1) and is used to remove the waste material from the compaction area after compaction. The material pushing and cleaning unit (22) is located on the front side of the removal unit (21) and includes a fixing rod (223). Five connecting columns (224) are fixedly installed at the bottom of the fixing rod (223), and a push plate (225) is fixedly installed at the bottom end of the connecting column (224). The compacted waste is discharged by the downward movement of the push plate (225). A rubber pad (226) is fixedly installed at the top of the push plate (225). The inner wall of the mold frame is cleaned by the rubber pad (226).

2. The waste chip treatment mechanism for aluminum profile processing according to claim 1, characterized in that: The push plate (225) is fixedly mounted on the top of the push plate (225) by four threaded knobs (228). The rubber pad (226) is fixedly mounted on the push plate (225) by the threaded knob (227). The four threaded knobs (228) are respectively threaded and rotated at the four corners of the threaded knob (227). The threaded knobs (228) are used to disassemble and replace the threaded knob (227).

3. The waste chip treatment mechanism for aluminum profile processing according to claim 1, characterized in that: The material pushing and cleaning unit (22) also includes a top frame (221), on which a second hydraulic rod (222) is fixedly installed. The output end of the second hydraulic rod (222) extends through the top frame (221) to the top of the fixed rod (223) and is fixedly connected thereto, so as to realize the lifting and lowering of the push plate (225).

4. The waste chip treatment mechanism for aluminum profile processing according to claim 1, characterized in that: The removal unit (21) includes a box (211) fixedly installed on the top of the base frame (1). Five feed plates (4) are fixedly installed on the rear side of the box (211). A compaction unit (3) is provided on the top of the box (211). A top frame (221) is fixedly installed on the front side of the box (211). A rectangular groove (212) is opened on the rear side of the box (211). A rear frame (213) is fixedly installed on the rear side of the box (211). A first hydraulic rod (214) is fixedly installed on the rear side of the rear frame (213). The output end of the first hydraulic rod (214) passes through the rear frame (213) and is fixedly installed with a connecting plate (215). A mold frame (216) is fixedly installed on the front side of the first hydraulic rod (214). The mold frame (216) slides inside the box (211). The connecting plate (215) slides into the interior of the rectangular groove (212).

5. The waste chip treatment mechanism for aluminum profile processing according to claim 4, characterized in that: The left and right sides of the mold frame (216) are fixedly installed with slide rods (217), and the left and right sides of the box body (211) are provided with limit grooves (218), and the slide rods (217) are located inside the limit grooves (218) for limited sliding.

6. The waste chip treatment mechanism for aluminum profile processing according to claim 5, characterized in that: A support frame (219) is fixedly installed on the front side of the box (211), and a sliding groove (2110) is provided on both sides of the inside of the support frame (219). The sliding rod (217) slides inside the sliding groove (2110) to realize the limited displacement of the mold frame (216) out of the box (211) and to support the mold frame (216).

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