A burr removing device for knitting needles

CN224750855UActive Publication Date: 2026-09-15YANTAI JINDI PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202521438292.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2026-09-15
Estimated Expiration
2035-07-10

AI Technical Summary

Technical Problem

[0002]针织过程中,织针负责将纱线弯曲成圈,通过织针的连续运动,纱线被钩住、牵引和释放,从而形成连续的线圈结构,随着织针的不断运动,线圈相互串套,构建起针织物的整体结构,在织针的制造时,由于在加工过程中,刀具的磨损会导致切削面变钝,从而增大切削力,容易在加工面上产生毛刺,还有如果刀具本身不够锋利,同样会增加切削力,引发毛刺的产生,它们的存在会影响织针的表面光滑度和精度,也会影响织针的耐磨性和使用寿命,所以需要对毛刺进行去除

Benefits of technology

[0013] This invention provides a burr removal device for knitting needle processing. Compared with the prior art, it has the following advantages:

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Abstract

The utility model discloses a kind of burr removing devices for knitting needle processing, it is related to knitting needle processing technical field, the clamping rotating mechanism includes first motor, the first motor is fixedly connected on the front of fixed plate, the output of first motor is fixedly connected with connecting plate, the front of connecting plate is fixedly connected with first fixed link, second fixed link and second motor, the first fixed link is provided with two, the front between two first fixed link is fixedly connected with connecting disc, the inner wall of connecting disc is rotatably connected with gear ring, the present application is tightly clamped knitting needle from three directions evenly by being set clamping rotating mechanism, adapt to knitting needle of different size and shape, improve the versatility and adaptability of device, ensure the uniformity and consistency of deburring, improve precision, ensure the processing quality of knitting needle, and quick clamping and loosening function can shorten processing time, improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of knitting needle processing technology, specifically to a burr removal device for knitting needle processing. Background Technology

[0002] During knitting, the knitting needles are responsible for bending the yarn into loops. Through the continuous movement of the needles, the yarn is hooked, pulled, and released, forming a continuous loop structure. As the needles continue to move, the loops interlock, constructing the overall structure of the knitted fabric. During needle manufacturing, wear on the cutting tools during processing dulls the cutting surface, increasing cutting force and easily causing burrs on the machined surface. Furthermore, if the cutting tools themselves are not sharp enough, this also increases cutting force and leads to burr formation. The presence of burrs affects the surface smoothness and precision of the knitting needles, as well as their wear resistance and lifespan. Therefore, burrs need to be removed. However, many traditional devices for deburring knitting needles lack sufficient precision in their clamps, resulting in unsatisfactory deburring effects, and even unstable needle fixation, leading to uneven deburring or even damage to the needles. Utility Model Content

[0003] The purpose of this invention is to provide a burr removal device for knitting needle processing, thereby solving the technical problems mentioned in the background section.

[0004] The objective of this utility model can be achieved through the following technical solutions:

[0005] A burr removal device for knitting needle processing includes a worktable, a fixed plate fixedly connected to the top of the worktable, and a clamping and rotating mechanism provided on the front side of the fixed plate.

[0006] The clamping and rotating mechanism includes a first motor, which is fixedly connected to the front of a fixed plate. A connecting plate is fixedly connected to the output end of the first motor. A first fixed rod, a second fixed rod, and a second motor are fixedly connected to the front of the connecting plate. There are two first fixed rods, and a connecting plate is fixedly connected between the front of the two first fixed rods. A gear ring is rotatably connected to the inner wall of the connecting plate. Three sliding holes are opened through the connecting plate. A rack is slidably connected to the inner wall of each of the three sliding holes. A clamping head is fixedly connected to each of the three racks. There are three second fixed rods, and a small gear is rotatably connected to the front of each of the three second fixed rods. The three small gears mesh with adjacent racks and with the gear ring. A large gear is fixedly connected to the output end of the second motor, and the large gear meshes with the gear ring.

[0007] As a further embodiment of this utility model: a lifting and polishing mechanism is fixedly connected to the top of the workbench.

[0008] As a further embodiment of this utility model: the lifting and grinding mechanism includes an electric telescopic rod, which is fixedly connected to the top of the workbench. A support plate is fixedly connected to the top of the electric telescopic rod, and the grinding machine body is fixedly connected to the top of the support plate.

[0009] As a further embodiment of this utility model: a support column is fixedly connected to the bottom of the workbench, and a base is fixedly connected to the bottom of the support column.

[0010] As a further embodiment of this utility model: two electric telescopic rods are provided, and they are symmetrically distributed between the top of the workbench and the bottom of the support plate.

[0011] As a further embodiment of this utility model: four support columns are provided and arranged in a matrix at the bottom edge of the workbench.

[0012] Beneficial effects

[0013] This invention provides a burr removal device for knitting needle processing. Compared with the prior art, it has the following advantages:

[0014] (1) By setting up a clamping and rotating mechanism, this application can clamp the knitting needle evenly and tightly from three directions, which can adapt to knitting needles of different sizes and shapes, improve the versatility and adaptability of the device, ensure the uniformity and consistency of deburring, improve the precision, and guarantee the processing quality of the knitting needle. Moreover, the quick clamping and releasing function can shorten the processing time and improve production efficiency.

[0015] (2) By setting up a lifting and polishing mechanism, this application can adjust the corresponding height according to the size of the knitting needle, adapt to knitting needles of different sizes, improve processing efficiency, and ensure that the burrs on the surface of the knitting needle are removed evenly by adjusting the position of the polishing machine. Attached Figure Description

[0016] Figure 1 This is a main body diagram of the present utility model;

[0017] Figure 2 This is a perspective view of the clamping and rotating mechanism of this utility model;

[0018] Figure 3 This is a partial structural cross-sectional view of the clamping and rotating mechanism of this utility model;

[0019] Figure 4 This is a partial three-dimensional view of the clamping and rotating mechanism of this utility model.

[0020] In the diagram: 1. Workbench; 2. Fixed plate; 3. Clamping and rotating mechanism; 31. First motor; 32. Connecting plate; 33. First fixed rod; 34. Second fixed rod; 35. Second motor; 36. Connecting disc; 37. Gear ring; 38. Sliding hole; 39. Rack; 310. Clamping head; 311. Small gear; 312. Large gear; 4. Lifting and grinding mechanism; 41. Electric telescopic rod; 42. Support plate; 43. Grinding machine body; 5. Support column; 6. Base. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4As shown, this utility model is a burr removal device for knitting needle processing, including a workbench 1. A fixed plate 2 is fixedly connected to the top of the workbench 1. A clamping and rotating mechanism 3 is provided on the front of the fixed plate 2. The clamping and rotating mechanism 3 includes a first motor 31, which is electrically connected to an external power source and controlled by an external program. The first motor 31 is fixedly connected to the front of the fixed plate 2. A connecting plate 32 is fixedly connected to the output end of the first motor 31. A first fixing rod 33, a second fixing rod 34, and a second motor 35 are fixedly connected to the front of the connecting plate 32. The second motor 35 is electrically connected to an external power source and controlled by an external program. There are two first fixing rods 33. A connecting plate 36 is fixedly connected between the front of the two first fixing rods 33. A gear ring 37 is rotatably connected to the inner wall of the connecting plate 36. Three sliding holes 38 are opened through the connecting plate 36. A rack 39 is slidably connected to the inner wall of each of the three sliding holes 38. Each of the three racks 39 is fixed with a rack 39. The device is equipped with a clamping head 310, which has a diameter of 2mm and can accommodate most sizes of knitting needles except for extra-small sizes. It provides sufficient clamping force to stably hold the knitting needles and prevent them from sliding or shifting during processing. Three second fixing rods 34 are provided, and each of the three second fixing rods 34 is rotatably connected to a small gear 311. The three small gears 311 mesh with adjacent racks 39 and gear rings 37. The output end of the second motor 35 is fixedly connected to a large gear 312, which meshes with the gear ring 37. By setting up the clamping and rotating mechanism 3, the knitting needles are evenly and tightly clamped from three directions, which can accommodate knitting needles of different sizes and shapes, improve the versatility and adaptability of the device, ensure the uniformity and consistency of deburring, improve precision, and guarantee the processing quality of the knitting needles. Moreover, the quick clamping and releasing function can shorten the processing time and improve production efficiency.

[0023] The top of the workbench 1 is fixedly connected to a lifting and polishing mechanism 4. By setting the lifting and polishing mechanism 4, the height can be adjusted according to the size of the knitting needle, which can adapt to knitting needles of different sizes and improve processing efficiency. The surface of the knitting needle may have burrs of different degrees. By adjusting the position of the polishing machine, it can be ensured that the burrs on the surface of the knitting needle are removed evenly.

[0024] The lifting and grinding mechanism 4 includes an electric telescopic rod 41, which is electrically connected to an external power source and controlled by an external program. The electric telescopic rod 41 is fixedly connected to the top of the worktable 1. A support plate 42 is fixedly connected to the top of the electric telescopic rod 41, and a grinding machine body 43 is fixedly connected to the top of the support plate 42. The grinding machine body 43 is electrically connected to an external power source and controlled by an external program. The grinding machine body 43 is mainly composed of an electric motor and a grinding disc. It removes burrs by grinding at high speed, which is existing technology and will not be described in detail in this article.

[0025] The bottom of the workbench 1 is fixedly connected to a support column 5, and the bottom of the support column 5 is fixedly connected to a base 6.

[0026] Two electric telescopic rods 41 are provided, and they are symmetrically distributed between the top of the workbench 1 and the bottom of the support plate 42.

[0027] There are four support columns 5, which are arranged in a matrix at the bottom edge of the workbench 1. The design of multiple support columns 5 ensures the stability of the equipment.

[0028] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0029] The working principle of this utility model is as follows: First, the knitting needle is held in the middle position of the three clamping heads 310. The second motor 35 is started, causing the large gear 312 at the output end of the second motor 35 to rotate. As the large gear 312 rotates, it drives the gear ring 37 meshing with it to rotate in the inner wall of the connecting plate 36. As the gear ring 37 rotates, it drives the three small gears 311 to rotate together. When the three small gears 311 rotate, they respectively drive their adjacent racks 39 to slide in the inner wall of their respective adjacent sliding holes 38 towards the opposite side, so that the three clamping heads 310 move simultaneously in three directions. The outer surface of the knitting needle is evenly clamped and tightly held. Then, the grinding machine body 43 is started to rotate and work. Next, the two electric telescopic rods 41 are started, which drive the support plate 42 and the grinding machine body 43 on it to move upward together, so that the grinding machine body 43 rises to the needle body and contacts the needle body to grind and remove burrs. Finally, the first motor 31 is started, which makes the connecting plate 32 at its output end and all the structures on it rotate, so that the knitting needle is driven to rotate continuously, and the grinding machine body 43 evenly grinds and removes burrs from the outer surface of the needle body.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A burr removal device for knitting needle processing, comprising a worktable (1), characterized in that: The top of the workbench (1) is fixedly connected to a fixing plate (2), and a clamping and rotating mechanism (3) is provided on the front side of the fixing plate (2). The clamping and rotating mechanism (3) includes a first motor (31), which is fixedly connected to the front of the fixed plate (2). The output end of the first motor (31) is fixedly connected to a connecting plate (32). The front of the connecting plate (32) is fixedly connected to a first fixing rod (33), a second fixing rod (34), and a second motor (35). There are two first fixing rods (33). A connecting plate (36) is fixedly connected between the front of the two first fixing rods (33). A gear ring (37) is rotatably connected to the inner wall of the connecting plate (36). Three sliding teeth are through-cut on the connecting plate (36). The inner walls of the three sliding holes (38) are slidably connected to racks (39), and clamping heads (310) are fixedly connected to the three racks (39). Three second fixing rods (34) are provided, and small gears (311) are rotatably connected to the front of the three second fixing rods (34). The three small gears (311) mesh with the adjacent racks (39) respectively, and the three small gears (311) mesh with the gear ring (37). The output end of the second motor (35) is fixedly connected to a large gear (312), and the large gear (312) meshes with the gear ring (37).

2. The burr removal device for knitting needle processing according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to a lifting and polishing mechanism (4).

3. The burr removal device for knitting needle processing according to claim 2, characterized in that: The lifting and grinding mechanism (4) includes an electric telescopic rod (41), which is fixedly connected to the top of the workbench (1). A support plate (42) is fixedly connected to the top of the electric telescopic rod (41), and a grinding machine body (43) is fixedly connected to the top of the support plate (42).

4. The burr removal device for knitting needle processing according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a support column (5), and the bottom of the support column (5) is fixedly connected to a base (6).

5. The burr removal device for knitting needle processing according to claim 3, characterized in that: Two electric telescopic rods (41) are provided and are symmetrically distributed between the top of the workbench (1) and the bottom of the support plate (42).

6. The burr removal device for knitting needle processing according to claim 4, characterized in that: Four support columns (5) are provided and are arranged in a matrix at the bottom edge of the workbench (1).