A deburring device for end caps

Abstract

The utility model belongs to end cover processing technical field especially is a kind of end cover deburring device.The utility model discloses the mould on the support plate, according to the detachable characteristics of mould, can change according to the end cover of different size, can effectively improve the flexibility of device, by simultaneously setting the first clamping plate in below and the second clamping plate in above, when the piston rod of the telescopic pneumatic cylinder of two groups in middle part is driven simultaneously, the end cover in mould interior is clamped, then the support plate and the mould for placing end cover are withdrawn using the remaining two groups of telescopic pneumatic cylinders, the shielding of end cover bottom is released, the burr at the corner of end cover is polished simultaneously using the two groups of polishing rollers of movable support installation, the repeated operation of traditional deburring device is effectively solved, and the situation of influencing efficiency appears.

Description

Technical Field

[0001] This utility model relates to the field of end cap processing technology, specifically to an end cap deburring device. Background Technology

[0002] An end cap is a cover or sealing plate installed at the end of a device, container, or component. Its core functions are to close, seal, protect, and support. It is a very versatile part used in many different fields and scenarios, and is usually formed by casting or stamping. Existing end caps inevitably have burrs at the edges and corners after casting, which need to be removed before subsequent processing.

[0003] Existing deburring devices require positioning the end cap before polishing it. However, traditional positioning devices can obstruct part of the end cap, preventing the obstructed side from being polished. The end cap must be flipped over before polishing can continue, requiring repeated operations and affecting efficiency.

[0004] Therefore, we propose an end cap deburring device to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an end cap deburring device, which solves the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0009] A deburring device for end caps includes: a base, a support mechanism disposed on the base, a top plate mounted above the base, a support plate disposed on the support mechanism, and a first clamping plate mounted inside the support plate.

[0010] It also includes: the support mechanism has three sets of grooves inside, and each of the three sets of grooves is equipped with a telescopic cylinder. The telescopic cylinders on both sides are installed on the bottom of the support plate through the internal piston rod. The piston rod of the middle set of telescopic cylinders is equipped with a set of first clamping plates. A set of round holes that match the bottom of the first clamping plates are opened in the middle of the support plate, allowing the first clamping plates to pass through the support plate.

[0011] A set of protruding posts is fixed on the middle part of the bottom of the top plate. An annular groove is opened on the outer side of the protruding posts to allow the transmission disk to be installed. The transmission disk is installed on the bottom of the top plate through a matching slot, and the transmission disk is allowed to rotate on the protruding posts.

[0012] A set of connecting frames is fixed on one side of the transmission plate. A set of movable supports is installed inside the connecting frames. The movable supports are mounted on the waist-shaped slots opened inside the connecting frames via sliding rods fixed at the top, allowing the movable supports to move along the direction of the waist-shaped slots.

[0013] Furthermore, both the support plate and the first clamping plate have threaded holes on their bottoms that mate with the piston rod inside the telescopic cylinder, and are fixed by threaded connection using positioning bolts.

[0014] Furthermore, a set of slots is provided at the top center of the top plate, which communicate with the bottom protrusion. A set of telescopic cylinders is installed at the slots. A set of second clamping plates is installed at the position of the piston rod of the telescopic cylinders below the top plate, allowing the second clamping plates to pass through the slots opened in the bottom protrusion of the top plate.

[0015] Furthermore, another set of slots is provided on the side of the top plate where the telescopic cylinder is installed, and the first motor is installed on the other set of slots. The drive end of the first motor is located on the bottom of the top plate and a set of spur gears is installed thereon.

[0016] Furthermore, the outer side of the transmission disk is provided with teeth that mesh with the spur gear, and the transmission disk and the spur gear are connected for transmission through meshing.

[0017] Furthermore, a second motor is installed on one side of the movable support, and the drive end of the second motor is located at the bottom of the movable support and connected to a set of grinding rollers.

[0018] Furthermore, another set of grinding rollers is installed on one side of the bottom of the movable support. Helical gears are installed on the rotating shaft of both sets of grinding rollers. The two sets of helical gears mesh with each other to enable transmission connection between the two sets of grinding rollers.

[0019] Beneficial effects

[0020] Compared with the prior art, the present invention provides an end cap deburring device, which has the following beneficial effects:

[0021] This invention utilizes a mold mounted on a support plate. The mold's detachable design allows for replacement of end caps of different sizes, effectively improving the device's flexibility. By simultaneously setting a first clamping plate below and a second clamping plate above, the end cap inside the mold is clamped when the piston rods of the two sets of telescopic cylinders in the middle section are driven simultaneously. The remaining two sets of telescopic cylinders below then retract the support plate and the mold holding the end cap, removing any obstruction to the bottom of the end cap. Two sets of grinding rollers mounted on a movable bracket simultaneously grind burrs on the edges of the end cap, effectively solving the problem of traditional deburring devices requiring repeated operations and thus reducing efficiency. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the support structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the top plate structure of this utility model;

[0025] Figure 4 This is an enlarged view of the grinding structure of this utility model.

[0026] In the diagram: 1. Base; 2. Support mechanism; 3. Top plate; 4. Support plate; 5. First clamping plate; 6. Mold; 7. Telescopic cylinder; 8. First motor; 9. Transmission disc; 10. Spur gear; 11. Second clamping plate; 12. Moving bracket; 13. Second motor; 14. Helical gear; 15. Grinding roller. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example

[0029] like Figure 1-4As shown, an embodiment of this utility model discloses a deburring device for end caps, comprising: a base 1, a support mechanism 2 disposed on the base 1, a top plate 3 mounted above the base 1, a support plate 4 disposed on the support mechanism 2, and a first clamping plate 5 installed inside the support plate 4; further comprising: three sets of grooves are provided inside the support mechanism 2, and telescopic cylinders 7 are installed in each of the three sets of grooves, wherein the telescopic cylinders 7 on both sides are installed at the bottom of the support plate 4 through internal piston rods, and a set of first clamping plates 5 are installed on the piston rod of the middle set of telescopic cylinders 7; a set of round holes that mate with the bottom of the first clamping plates 5 are provided in the middle position of the support plate 4, allowing the first clamping plates 5 to pass through the support plate 4; threaded holes that mate with the piston rods of the telescopic cylinders 7 are provided on the bottom of both the support plate 4 and the first clamping plates 5, and are fixed by threaded connection through positioning bolts. Four sets of support rods are fixed on the base 1. The top plate 3 is installed on the top of the support rods. A set of protruding pillars is fixed on the middle part of the bottom of the top plate 3. An annular groove is opened on the outer side of the protruding pillars to allow the transmission disc 9 to be installed. The transmission disc 9 is installed on the bottom of the top plate 3 through a matching slot, and the transmission disc 9 is allowed to rotate on the protruding pillars. A set of slots is opened in the middle of the top of the top plate 3, which communicates with the bottom protruding pillars. A set of telescopic cylinders 7 is installed at the slot position. A set of second clamping plates 11 is installed in the telescopic cylinders 7 at the position below the top plate 3, allowing the second clamping plates 11 to pass through the slots opened in the bottom protruding pillars of the top plate 3. Another set of slots is opened on the side of the top of the top plate 3 where the telescopic cylinders 7 are installed. The first motor 8 is installed in the other set of slots. A set of spur gears 10 is installed on the drive end of the first motor 8 at the bottom of the top plate 3. The transmission disc 9 has teeth that mesh with the spur gear 10. The transmission disc 9 and the spur gear 10 are connected by meshing. The spur gear 10 only needs to be driven by the first motor 8 to rotate. The meshing between the transmission disc 9 and the spur gear 10 drives the transmission disc 9 to rotate on the outside of the protrusion at the bottom of the top plate 3. A set of connecting frames is fixed on one side of the transmission disc 9. A set of movable brackets 12 is installed in the connecting frames. The movable brackets 12 are installed on the waist-shaped slots opened inside the connecting frames by sliding rods fixed on the top. The movable brackets 12 can be moved along the direction of the waist-shaped slots. A set of threaded shafts is also installed inside the waist-shaped slots. The top sliding rod of the movable brackets 12 has threaded holes that mesh with the threaded columns. The position of the movable brackets 12 in the waist-shaped slots can be adjusted by rotating the threaded shafts from the outside. The position of the movable brackets 12 can be adjusted according to the size of the end cap being processed.A second motor 13 is installed on one side of the movable bracket 12. The drive end of the second motor 13 is located at the bottom of the movable bracket 12 and connected to a set of grinding rollers 15. Another set of grinding rollers 15 is installed on the other side of the bottom of the movable bracket 12. Helical gears 14 are installed on the rotating shaft of both sets of grinding rollers 15. The two sets of helical gears 14 mesh with each other to enable transmission between the two sets of grinding rollers 15. Only the second motor 13 needs to be driven to make the two sets of grinding rollers 15 rotate simultaneously, thereby grinding the corners of the end cover.

[0030] During processing, only the three sets of telescopic cylinders 7 inside the support mechanism 2 need to be driven simultaneously to lift the support plate 4 and the first clamping plate 5. Then, the end cap to be processed is placed in the mold 6 installed on the support plate 4 for positioning. Then, another set of telescopic cylinders 7 installed on the top of the top plate 3 drives the second clamping plate 11 to push downward, clamping the end cap. Then, only the telescopic cylinders 7 on both sides below are driven to retract the support plate 4, while the position of the first clamping plate 5 remains unchanged. At this time, the end cap is clamped between the first clamping plate 5 and the second clamping plate 11, and is not obstructed by the mold 6 used for positioning at the bottom. Then, the first motor 8 installed on one side of the telescopic cylinder 7 drives the spur gear 10 connected below, and the spur gear 10 and the transmission are used to... The transmission relationship between the moving discs 9 drives the transmission disc 9 to rotate. At the same time, the moving bracket 12 installed on the connecting frame on one side of the transmission disc 9 drives the two sets of grinding rollers 15 to grind the burrs on the surface of the end cover through the second motor 13 installed on the moving bracket 12. This can effectively solve the problem of repeated operation required by traditional deburring devices. After processing, the support plate 4 is raised and the second clamping plate 11 is retracted, so that the ground end cover can be taken out. The mold 6 can also be replaced according to the size of the processed end cover, and the position of the moving bracket 12 can be changed to further adjust the grinding distance. During the processing, there is no need to flip the end cover to grind and remove burrs on all corners, which can effectively improve processing efficiency.

[0031] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A deburring device for end caps, comprising: The base (1), the support mechanism (2) provided on the base (1), the top plate (3) installed above the base (1), the support plate (4) provided on the support mechanism (2), and the first clamping plate (5) installed inside the support plate (4); The feature is that the support mechanism (2) has three sets of grooves inside, and each of the three sets of grooves is equipped with a telescopic cylinder (7). The telescopic cylinders (7) on both sides are installed on the bottom of the support plate (4) through the internal piston rod. A set of first clamping plates (5) is installed on the piston rod inside the middle set of telescopic cylinders (7). A set of round holes that cooperate with the bottom of the first clamping plate (5) are opened in the middle position of the support plate (4), allowing the first clamping plate (5) to pass through the support plate (4). A set of protruding posts are fixed on the middle part of the bottom of the top plate (3). An annular groove is provided on the outer side of the protruding posts to allow the transmission disk (9) to be installed. The transmission disk (9) is installed on the bottom of the top plate (3) through the matching grooves opened inside, and at the same time, the transmission disk (9) is allowed to rotate on the protruding posts. A set of connecting frames is fixed on one side of the transmission disc (9), and a set of movable brackets (12) is installed inside the connecting frames. The movable brackets (12) are mounted on the waist-shaped slots opened inside the connecting frames through the slide rods fixed at the top, allowing the movable brackets (12) to move along the direction of the waist-shaped slots.

2. The end cap deburring device according to claim 1, characterized in that: The bottom of both the support plate (4) and the first clamping plate (5) are provided with threaded holes that cooperate with the piston rod inside the telescopic cylinder (7), and are fixed by threaded connection through positioning bolts.

3. The end cap deburring device according to claim 1, characterized in that: A set of slots is provided at the top middle position of the top plate (3) and communicates with the bottom protrusion. A set of telescopic cylinders (7) is installed at the slot position. A set of second clamping plates (11) is installed at the position of piston rod of telescopic cylinder (7) below the top plate (3), allowing the second clamping plates (11) to pass through the slots opened in the bottom protrusion of the top plate (3).

4. The end cap deburring device according to claim 1, characterized in that: Another set of slots is provided on the side of the top plate (3) where the telescopic cylinder (7) is installed. The first motor (8) is installed on the other set of slots. The drive end of the first motor (8) is located on the bottom of the top plate (3) where a set of spur gears (10) are installed.

5. The end cap deburring device according to claim 4, characterized in that: The transmission disk (9) has teeth on its outer side that mesh with the spur gear (10), and the transmission disk (9) and the spur gear (10) are connected by meshing.

6. The end cap deburring device according to claim 1, characterized in that: A set of second motors (13) is installed on one side of the movable support (12), and the drive end of the second motors (13) is located at the bottom of the movable support (12) and connected to a set of grinding rollers (15).

7. The end cap deburring device according to claim 6, characterized in that: Another set of grinding rollers (15) is installed on one side of the bottom of the movable support (12). Helical gears (14) are installed on the rotating shaft of both sets of grinding rollers (15). The two sets of helical gears (14) mesh with each other to make the two sets of grinding rollers (15) connected by transmission.

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