A multi-station polishing device for angle iron flange machining
Patent Information
- Application Number
- CN202521991539.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-16
AI Technical Summary
1.通过设置的防尘罩、气缸、第一连接盘、连接杆、工作台、环形密封垫、吸尘泵、收集箱、输送管、连接管、环形管与吸尘孔相配合,在对多个角铁法兰进行打磨处理时,能够有效防止打磨过程中产生的金属碎屑逸散出,同时能够对打磨过程中产生的金属碎屑进行有效收集。
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Figure CN224750901U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of angle iron flange processing technology, and more specifically, to a multi-station grinding device for angle iron flange processing. Background Technology
[0002] Angle iron flanges, also known as angle steel flanges, are connection components made by bending angle steel or angle iron using specialized equipment. After processing, the two sides of the angle steel remain perpendicular at 90°, without flanges or wrinkles. Angle iron flanges are commonly fixed to both ends of air ducts by riveting or welding. After the flanges of two sections of air duct are joined together, a sealing gasket is added in the middle, and bolts are used for connection. This is a traditional connection method in ventilation duct engineering. Common shapes include U-shaped flanges. When grinding the edges of angle iron flanges, appropriate grinding equipment is required. However, the existing technology has the following shortcomings in use: When grinding angle iron flanges, some metal shavings are generated. These shavings fly everywhere and are difficult to collect. At the same time, these shavings can easily fly onto the workers' bodies, affecting their health.
[0003] Therefore, there is an urgent need for a multi-station grinding device for angle iron flange processing to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a multi-station grinding device for angle iron flange processing. This device can solve the problem that when grinding angle iron flanges, metal shavings are generated, which are difficult to collect and can easily fly onto workers, affecting their health.
[0005] To achieve the above objectives, the present invention provides the following technical solution: The application is as follows: A multi-station grinding device for processing angle iron flanges includes a fixed frame, a dust cover fixedly installed on the top of the fixed frame, a cylinder fixedly installed at the center of the upper surface of the fixed frame, a first connecting plate fixedly connected to the push rod end of the cylinder, a plurality of connecting rods arranged at equal angles in a circle fixedly installed on the upper surface of the first connecting plate, a worktable fixedly connected to the top of the plurality of connecting rods, the worktable having a circular cross-section, an annular sealing gasket fixedly connected to the outer annular surface of the worktable, a connecting seat fixedly installed on the outer surface of the dust cover, a dust pump fixedly installed on the upper surface of the connecting seat, a collection box provided on the upper surface of the fixed frame, a conveying pipe fixedly installed between the output end of the dust pump and the collection box, a connecting pipe fixedly connected to the input end of the dust pump, an annular pipe fixedly connected to the end of the connecting pipe located inside the dust cover, a plurality of dust suction holes arranged at equal angles in a circle opened on the outer surface of the annular pipe, and two fixing rods fixedly installed between the annular pipe and the inner top wall of the dust cover.
[0006] As a preferred technical solution of this application, four upright plates arranged at equal angles in a circle are fixedly installed on the top of the workbench, and magnets are embedded in one side surface of each upright plate.
[0007] As a preferred technical solution of this application, the workbench has four through slots arranged at equal angles around the circumference. Two parallel guide rods are fixedly connected laterally to the inner surface of the through slots. A slide block is slidably connected to both guide rods. A spring is fixedly connected between the inner surface of the through slot and the slide block. A clamping plate is fixedly installed on the top of the slide block. The end face of the clamping plate away from the slide block is coated with a rubber coating. The four clamping plates correspond to magnets respectively.
[0008] As a preferred technical solution of this application, an electric push rod is fixedly installed at the center of the lower surface of the workbench, and a second connecting plate is fixedly installed at the push rod end of the electric push rod. Four transmission plates are hinged on the second connecting plate and arranged at equal angles around the circumference. The ends of the four transmission plates away from the second connecting plate are respectively hinged to four slides.
[0009] As a preferred technical solution of this application, four grinding motors arranged at equal angles in a circle are fixedly installed on the upper surface of the dust cover. The output shaft of each grinding motor is fixedly connected to a grinding disc, and the four grinding discs are respectively located directly above the four upright plates.
[0010] As a preferred technical solution of this application, the dust cover is equipped with a transparent observation window, and a number of sleeves arranged at equal angles in a circle are fixedly installed on the upper surface of the fixing frame. A vertical rod is slidably connected inside the sleeve, and one end of the vertical rod located outside the sleeve is fixedly connected to the lower surface of the first connecting plate.
[0011] As a preferred technical solution of this application, the annular tube is located between the four grinding discs, and the annular tube is located directly above the center of the upper surface of the worktable.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. By using a dust cover, cylinder, first connecting plate, connecting rod, worktable, annular sealing gasket, dust pump, collection box, conveying pipe, connecting pipe, annular pipe and dust suction hole in combination, when grinding multiple angle iron flanges, it can effectively prevent the metal debris generated during the grinding process from escaping, and at the same time, it can effectively collect the metal debris generated during the grinding process.
[0013] 2. This application enables simultaneous grinding of multiple angle iron flanges of the same model, further improving processing efficiency. Attached Figure Description
[0014] Figure 1 A schematic diagram of the overall structure of a multi-station grinding device for machining angle iron flanges provided in this application. Figure 1 .
[0015] Figure 2 A schematic diagram of the overall structure of a multi-station grinding device for machining angle iron flanges provided in this application. Figure 2 .
[0016] Figure 3 This application provides a schematic diagram of the connection structure between the clamping plate and the slide in a multi-station grinding device for processing angle iron flanges.
[0017] Figure 4 This application provides a schematic diagram of the connection structure between the annular tube and the fixed rod in a multi-station grinding device for processing angle iron flanges.
[0018] Figure 5 This application provides a schematic diagram of the connection structure between the grinding motor and the grinding disc in a multi-station grinding device for processing angle iron flanges.
[0019] The image shows: 1. Fixed frame; 2. Dust cover; 3. Cylinder; 4. First connecting plate; 5. Connecting rod; 6. Workbench; 7. Annular sealing gasket; 8. Dust pump; 9. Collection box; 10. Conveying pipe; 11. Connecting pipe; 12. Annular pipe; 13. Dust suction hole; 14. Vertical plate; 15. Magnet; 16. Through groove; 17. Guide rod; 18. Slide; 19. Spring; 20. Clamping plate; 21. Electric push rod; 22. Second connecting plate; 23. Transmission plate; 24. Grinding motor; 25. Grinding disc; 26. Transparent observation window; 27. Sleeve; 28. Vertical rod. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0021] In the description of this utility model, it should be noted that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used to distinguish the description and should not be construed as indicating or implying relative importance.
[0022] Example: like Figure 1-5 As shown, this embodiment proposes a multi-station grinding device for angle iron flange processing, including a fixed frame 1. A dust cover 2 is fixedly installed on the top of the fixed frame 1. A cylinder 3 is fixedly installed at the center of the upper surface of the fixed frame 1. A first connecting plate 4 is fixedly connected to the push rod end of the cylinder 3. A plurality of connecting rods 5 arranged at equal angles around the circumference are fixedly installed on the upper surface of the first connecting plate 4. The top ends of the plurality of connecting rods 5 are fixedly connected to a worktable 6. The cross-section of the worktable 6 is circular. An annular sealing gasket 7 is fixedly connected to the outer annular surface of the worktable 6. A connecting seat is fixedly installed on the outer surface of the dust cover 2. A dust pump 8 is fixedly installed on the upper surface of the connecting seat. A collection box 9 is provided on the upper surface of the fixing frame 1. A conveying pipe 10 is fixedly installed between the output end of the dust pump 8 and the collection box 9. A connecting pipe 11 is fixedly connected to the input end of the dust pump 8. An annular pipe 12 is fixedly connected to one end of the connecting pipe 11 located inside the dust cover 2. Several dust suction holes 13 arranged at equal angles around the circumference are opened on the outer surface of the annular pipe 12. Two fixing rods are fixedly installed between the annular pipe 12 and the inner top wall of the dust cover 2. When grinding the angle iron flange, the dust pump 8 is started, and the negative pressure suction is generated inside the annular pipe 12 through the connecting pipe 11. The metal debris generated during the grinding process is sucked into the annular pipe 12 through several dust suction holes 13. After being transported through the connecting pipe 11 and the conveying pipe 10, the sucked metal debris is discharged into the collection box 9 for collection.
[0023] like Figure 1 and Figure 3 As shown, four vertical plates 14 arranged at equal angles in a circle are fixedly installed on the top of the workbench 6, and magnets 15 are embedded in one side surface of the vertical plates 14. The operator places four identical angle iron flanges in a U-shape on the top of the workbench 6, so that the four angle iron flanges are magnetically attracted to the four magnets 15 respectively, thus achieving the initial positioning of the four angle iron flanges.
[0024] like Figure 1 , Figure 2 and Figure 3 As shown, the workbench 6 has four through slots 16 arranged at equal angles in a circle. Two parallel guide rods 17 are horizontally fixedly connected to the inner surface of the through slots 16. A slide block 18 is slidably connected to the two guide rods 17. A spring 19 is fixedly connected between the inner surface of the through slots 16 and the slide block 18. A clamping plate 20 is fixedly installed on the top of the slide block 18. The end face of the clamping plate 20 away from the slide block 18 is coated with a rubber coating. The four clamping plates 20 correspond to magnets 15 respectively. An electric push rod 21 is fixedly installed at the center of the lower surface of the workbench 6. A second connecting plate 22 is fixedly installed at the push rod end of the electric push rod 21. Four transmission plates 23 arranged at equal angles in a circle are hinged to the second connecting plate 22. The ends of the four transmission plates 23 away from the second connecting plate 22 are respectively hinged to the four slide blocks 18. The electric push rod 21 is activated, which drives the second connecting plate 22 to move downward. The moving second connecting plate 22 drives the four transmission plates 23 to rotate. The four transmission plates 23 drive the four slide blocks 18 to slide in the four through slots 16. The guide rods 17 set inside the through slots 16 can guide the slide blocks 18. The four slide blocks 18 move closer to each other, and the four springs 19 are stretched and deformed. The four clamping plates 20 move synchronously with the four slide blocks 18, so that the four clamping plates 20 move closer to each other. Finally, the four clamping plates 20 are respectively attached to the four angle iron flanges. The rubber coating on the outer surface of the clamping plates 20, together with the magnets 15 set in the upright plate 14, can ensure the fixing effect of the angle iron flanges.
[0025] like Figure 1 , Figure 4 and Figure 5 As shown, four grinding motors 24 arranged at equal angles in a circle are fixedly installed on the upper surface of the dust cover 2. Grinding discs 25 are fixedly connected to the output shaft ends of the grinding motors 24. The four grinding discs 25 are located directly above the four vertical plates 14 respectively. The annular tube 12 is located between the four grinding discs 25 and directly above the middle of the upper surface of the worktable 6. After the angle iron flanges are fixed, the four grinding motors 24 are started, and the first connecting plate 4 is moved upward through the cylinder 3. When the four grinding motors 24 are running, the four grinding discs 25 can rotate at high speed. During the upward movement of the first connecting plate 4, the worktable 6, the annular sealing gasket 7 and the four angle iron flanges are moved upward synchronously with the first connecting plate 4 through the four connecting rods 5. During this process, the outer surface of the annular sealing gasket 7 will be in contact with the inner surface of the dust cover 2 to achieve a seal between the worktable 6 and the dust cover 2. When the four angle iron flanges are in contact with the lower surface of the four rotating grinding discs 25 respectively, the synchronous grinding process of the four angle iron flanges is achieved.
[0026] like Figure 1 and Figure 2 As shown, a transparent observation window 26 is installed on the dust cover 2, and several sleeves 27 arranged at equal angles in a circle are fixedly installed on the upper surface of the fixing frame 1. A vertical rod 28 is slidably connected inside the sleeve 27, and one end of the vertical rod 28 located outside the sleeve 27 is fixedly connected to the lower surface of the first connecting plate 4. The transparent observation window 26 allows operators to observe the grinding process of the four angle iron flanges inside the dust cover 2 in real time. When the cylinder 3 drives the first connecting plate 4 to move vertically, the stability of the first connecting plate 4 during movement is ensured by the cooperation of the four sleeves 27 and the four uprights 28.
[0027] The working principle of the above embodiment is as follows: The dust pump 8, electric push rod 21, and four grinding motors 24 are all electrically connected to an external control power supply. The operator places four identical angle iron flanges in a U-shape on the top of the workbench 6, so that the four angle iron flanges are magnetically attracted to the four magnets 15 respectively, thus initially positioning the four angle iron flanges. Then, the electric push rod 21 is started, which drives the second connecting plate 22 to move down. The moving second connecting plate 22 drives the four transmission plates 23 to rotate, and the four transmission plates 23 drive the four sliding blocks 1 respectively. 8 slides within the four through slots 16. Guide rods 17 inside the through slots 16 guide the slide blocks 18. As the four slide blocks 18 approach each other, the four springs 19 are stretched and deformed. The four clamping plates 20 move synchronously with the four slide blocks 18, bringing them closer together. Ultimately, the four clamping plates 20 are fitted against the four angle iron flanges. The rubber coating on the outer surface of the clamping plates 20, combined with the magnets 15 inside the upright plate 14, ensures the fixation of the angle iron flanges. After the angle iron flanges are fixed, the dust pump 8 is started. The system includes four grinding motors 24, which drive the first connecting plate 4 upward via cylinder 3. When the four grinding motors 24 are running, the four grinding discs 25 rotate at high speed. During the upward movement of the first connecting plate 4, the worktable 6, annular sealing gasket 7, and four angle iron flanges move upward synchronously with the first connecting plate 4 via four connecting rods 5. During this process, the outer surface of the annular sealing gasket 7 comes into contact with the inner surface of the dust cover 2, achieving a seal between the worktable 6 and the dust cover 2. When the four angle iron flanges come into contact with the lower surfaces of the four rotating grinding discs 25... When the dust pump 8 is running, it generates negative pressure suction inside the annular pipe 12 through the connecting pipe 11. The metal debris generated during the grinding process is sucked into the annular pipe 12 through several dust suction holes 13. After being transported through the connecting pipe 11 and the conveying pipe 10, the sucked metal debris is discharged into the collection box 9 for collection. Thus, when grinding multiple angle iron flanges, it can effectively prevent the metal debris generated during the grinding process from escaping, and at the same time, it can collect the metal debris generated during the grinding process.
[0028] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.
Claims
1. A multi-station grinding device for angle flange machining, characterized in that: The system includes a fixed frame (1), on which a dust cover (2) is fixedly installed. A cylinder (3) is fixedly installed at the center of the upper surface of the fixed frame (1). A first connecting plate (4) is fixedly connected to the push rod end of the cylinder (3). Several connecting rods (5) arranged at equal angles around the circumference are fixedly installed on the upper surface of the first connecting plate (4). The top ends of the several connecting rods (5) are fixedly connected to a worktable (6). The worktable (6) has a circular cross-section. An annular sealing gasket (7) is fixedly connected to the outer surface of the worktable (6). A connecting rod (7) is fixedly installed on the outer surface of the dust cover (2). The connecting seat has a dust pump (8) fixedly installed on its upper surface. The fixing frame (1) has a collection box (9) on its upper surface. A delivery pipe (10) is fixedly installed between the output end of the dust pump (8) and the collection box (9). A connecting pipe (11) is fixedly connected to the input end of the dust pump (8). An annular pipe (12) is fixedly connected to one end of the connecting pipe (11) located inside the dust cover (2). Several dust suction holes (13) are opened on the outer surface of the annular pipe (12) and arranged at equal angles around the circumference. Two fixing rods are fixedly installed between the annular pipe (12) and the inner top wall of the dust cover (2).
2. The multi-station polishing device for angle iron flange machining according to claim 1, characterized in that, The workbench (6) has four upright plates (14) arranged at equal angles around the circumference fixedly installed on its top. A magnet (15) is embedded in one side surface of each upright plate (14).
3. The multi-station grinding device for angle iron flange processing according to claim 2, characterized in that, The workbench (6) has four through slots (16) arranged at equal angles around the circumference. Two parallel guide rods (17) are fixedly connected to the inner surface of the through slots (16). A slide block (18) is slidably connected to the two guide rods (17). A spring (19) is fixedly connected between the inner surface of the through slots (16) and the slide block (18). A clamping plate (20) is fixedly installed on the top of the slide block (18). The end face of the clamping plate (20) away from the slide block (18) is coated with a rubber coating. The four clamping plates (20) correspond to the magnets (15) respectively.
4. A multi-station grinding device for processing angle iron flanges according to claim 3, characterized in that, An electric push rod (21) is fixedly installed at the center of the lower surface of the workbench (6). A second connecting plate (22) is fixedly installed at the push rod end of the electric push rod (21). Four transmission plates (23) are hinged on the second connecting plate (22) and arranged at equal angles around the circumference. The ends of the four transmission plates (23) away from the second connecting plate (22) are respectively hinged to four slides (18).
5. A multi-station grinding device for processing angle iron flanges according to claim 2, characterized in that, Four grinding motors (24) arranged at equal angles in a circle are fixedly installed on the upper surface of the dust cover (2). The output shaft of the grinding motor (24) is fixedly connected to a grinding disc (25). The four grinding discs (25) are located directly above the four upright plates (14).
6. A multi-station grinding device for processing angle iron flanges according to claim 1, characterized in that, A transparent observation window (26) is installed on the dust cover (2). Several sleeves (27) arranged at equal angles around the circumference are fixedly installed on the upper surface of the fixing frame (1). A vertical rod (28) is slidably connected inside the sleeve (27). One end of the vertical rod (28) located outside the sleeve (27) is fixedly connected to the lower surface of the first connecting plate (4).
7. A multi-station grinding device for processing angle iron flanges according to claim 5, characterized in that, The annular tube (12) is located between the four grinding discs (25) and is located directly above the center of the upper surface of the worktable (6).