Deep trench workpiece polishing apparatus
Patent Information
- Application Number
- CN202521775055.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-08-20
AI Technical Summary
[0004]本公开所要解决的一个技术问题是:现有技术对具有深槽的工件进行打磨时,由于工件的深槽结构,现有的抛光设备无法深入深槽中进行打磨,只能采取人工打磨的方式,工作业工作强度大、加工效率低、产品良率低、生产成本高
[0015] Through the above technical solution, the deep groove workpiece and the polishing brush are respectively fixedly mounted on the lower support and the upper support. The brush head of the polishing brush is set as a strip, which is consistent with the groove direction of the deep groove workpiece and can abut against the bottom and side wall of the groove. Driven by the polishing brush motion assembly, the brush head abuts against the bottom and side wall of the groove and rubs repeatedly, which can fully polish the bottom and side wall of the groove, realize the automated polishing of the deep groove workpiece, reduce the labor intensity and production cost of workers, and improve the processing efficiency and product yield of products.
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Figure CN224750910U_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to the field of polishing technology, and more particularly to a deep groove workpiece polishing device. Background Technology
[0002] Polishing is a processing method that uses mechanical, chemical, or electrochemical processes to reduce the surface roughness of a workpiece, thereby obtaining a bright and smooth surface. Polishing is widely used in many technical fields, such as ceramics and crystal decorative parts, which all require grinding treatment on the workpiece surface to obtain a bright and smooth surface.
[0003] However, in the existing technology, when polishing workpieces with deep grooves (such as irregularly shaped crystal decorative pieces with grooves), due to the deep groove structure of the workpiece, the existing polishing equipment cannot effectively polish the part in the deep groove. It can only adopt manual polishing, which is labor-intensive, has low processing efficiency, low product yield, and high production cost. Utility Model Content
[0004] One of the technical problems that this disclosure aims to solve is that when grinding workpieces with deep grooves, existing polishing equipment cannot penetrate the deep grooves for grinding due to the deep groove structure of the workpieces. It can only adopt manual grinding, which results in high labor intensity, low processing efficiency, low product yield, and high production cost.
[0005] To address the aforementioned technical problems, this disclosure provides a deep-groove workpiece polishing device, comprising: The lower support member is used to fix the deep groove workpiece. Multiple deep groove workpieces can be fixed to the upper surface of the lower support member and are configured to extend the groove along the first direction. A polishing brush, comprising a strip-shaped brush head extending along a first direction; An upper support member is positioned above a lower support member. A polishing brush is fixed to the upper support member, with its brush head extending downwards below the upper support member. Multiple brush heads are arranged at intervals along a second direction perpendicular to the first direction. The brush heads are capable of extending into the groove of a deep-grooved workpiece and abutting against the bottom and sidewalls of the groove. The polishing brush motion assembly can drive the upper support to reciprocate along a first direction, so that the brush head rubs against the bottom and sidewall of the groove.
[0006] In some embodiments, the polishing brush motion assembly includes a first drive member and a first guide member, the first guide member extending along a first direction, and the first drive member capable of driving the upper support member to reciprocate along the length direction of the first guide member.
[0007] In some embodiments, the first guide member includes a first guide rail and a first slider. The first guide rail extends along a first direction. One end of the first slider is slidably connected to the first guide rail, and the other end is connected to the upper support member. The first driving member can drive the first slider and the upper support member to reciprocate along the length direction of the first guide rail.
[0008] In some embodiments, the upper support is a horizontally placed frame, and the polishing brush also includes a brush head holder, the brush head is mounted on the brush head holder, the two ends of the brush head holder are connected to the frame, and the brush head extends into the frame and extends out from below the frame.
[0009] In some embodiments, the deep groove workpiece polishing apparatus further includes a fine-tuning component that enables the lower support to move along a second direction.
[0010] In some embodiments, the fine-tuning component includes a second drive member and a second guide member, the second guide member extending along a second direction, and the second drive member capable of driving the lower support member to move along the length direction of the second guide member.
[0011] In some embodiments, the second guide includes a second guide rail and a second slider. The second guide rail extends along a second direction. One end of the second slider is slidably connected to the second guide rail, and the other end is fixedly connected to the lower support. The second drive member can drive the second slider to reciprocate along the length direction of the second guide rail.
[0012] In some embodiments, the deep groove workpiece polishing equipment further includes a water tank assembly, a lower support member fixed in the tank body of the water tank assembly, and a fine-tuning component disposed below the tank body, capable of driving the tank body and the lower support member to move along a second direction.
[0013] In some embodiments, the lower support includes a support plate and a fixture, the fixture being disposed on the upper surface of the support plate and capable of fixing the deep groove workpiece.
[0014] In some embodiments, the deep groove workpiece polishing equipment further includes a cabinet, in which the upper support, the lower support, and the polishing brush motion assembly are all housed.
[0015] Through the above technical solution, the deep groove workpiece and the polishing brush are respectively fixedly mounted on the lower support and the upper support. The brush head of the polishing brush is set as a strip, which is consistent with the groove direction of the deep groove workpiece and can abut against the bottom and side wall of the groove. Driven by the polishing brush motion assembly, the brush head abuts against the bottom and side wall of the groove and rubs repeatedly, which can fully polish the bottom and side wall of the groove, realize the automated polishing of the deep groove workpiece, reduce the labor intensity and production cost of workers, and improve the processing efficiency and product yield of products. Attached Figure Description
[0016] Figure 1 This is an overall structural diagram of the deep groove workpiece polishing equipment disclosed in this embodiment; Figure 2 yes Figure 1 A front sectional view; Figure 3 yes Figure 1 Top sectional view; Figure 4 This is a partial structural diagram of an embodiment of the present disclosure; Figure 5 This is a top view of the polishing brush motion assembly disclosed in an embodiment of this disclosure; Figure 6 This is a side view of the polishing brush motion assembly disclosed in an embodiment of this disclosure; Figure 7 This is a top view of the fine-tuning component and the water tank component disclosed in this embodiment; Figure 8 This is a front view of the fine-tuning component and the water tank component disclosed in the embodiments of this disclosure; Figure 9 This is a side view of the fine-tuning component and the water tank component disclosed in this embodiment; Figure 10 This is a schematic diagram of the structure of a deep-groove workpiece to which the embodiments of this disclosure are applicable; Figure 11 This is a structural diagram of the polishing liquid tank assembly disclosed in this embodiment; Figure 12 This is a cross-sectional view of the polishing liquid tank assembly disclosed in an embodiment of this disclosure.
[0017] Explanation of reference numerals in the attached figures 1. Polishing brush; 11. Brush head; 12. Brush head holder; 2. Polishing brush motion assembly; 21. First drive component; 22. First guide rail; 23. First slider; 3. Fine-tuning component; 31. Second driving component; 32. Second guide rail; 33. Second slider; 4. Sink assembly; 41. Tank body; 42. Drainage port; 43. Drainage pipe; 5. Polishing liquid tank assembly; 51. Tank body; 52. Agitator pump; 53. Agitator head; 54. Filter screen; 6. Deep groove workpiece; 7. Upper support component; 8. Lower support component; 81. Support plate; 82. Fixture; 9. Cabinet. Detailed Implementation
[0018] The embodiments of this disclosure will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the embodiments and the accompanying drawings are used to illustrate the principles of this disclosure by way of example, but should not be used to limit the scope of this disclosure. This disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0019] These embodiments are provided to make the disclosure thorough and complete, and to fully express the scope of the disclosure to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions, and values set forth in these embodiments should be interpreted as exemplary only and not as limiting.
[0020] It should be noted that, in the description of this disclosure, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0021] Furthermore, the terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after the word, and do not exclude the possibility of encompassing other elements as well.
[0022] It should also be noted that, in the description of this disclosure, unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this disclosure depending on the specific circumstances. When a particular device is described as being located between a first device and a second device, an intermediary device may or may not be present between the particular device and the first or second device.
[0023] All terms used in this disclosure have the same meaning as understood by one of ordinary skill in the art to which this disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.
[0024] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0025] To address the problems of existing polishing equipment being unable to reach deep grooves during grinding of workpieces with deep grooves due to their structure, requiring manual grinding, which results in high labor intensity, low processing efficiency, low product yield, and high production costs, this invention provides a deep groove workpiece polishing device. Figures 1 to 4 As shown, the deep groove workpiece polishing equipment includes: a lower support 8, which is used to fix deep groove workpieces 6. Multiple deep groove workpieces 6 can be fixed on the upper surface of the lower support 8, and are configured such that the groove extends along a first direction, which is... Figure 3 The vertical direction; polishing brush 1, which includes a strip-shaped brush head 11, such as... Figure 6 As shown, the brush head 11 is strip-shaped and extends along a first direction, in the same direction as the groove of the deep groove workpiece 6. An upper support 7, positioned above the lower support 8, supports and fixes the polishing brush 1. The brush head 11 extends downwards below the upper support 7, positioning it relative to the deep groove workpiece 6. The brush head 11 can penetrate into the groove of the deep groove workpiece 6, abutting against the bottom and sidewalls of the groove. A polishing brush motion assembly 2 drives the upper support 7 to reciprocate along the first direction, causing the brush head 11 to reciprocate along the length of the groove. The brush head 11 rubs against the bottom and sidewalls of the groove, thoroughly polishing them. Furthermore, multiple brush heads 11 are arranged at intervals along a second direction perpendicular to the first direction, enabling simultaneous polishing of multiple deep groove workpieces 6.
[0026] In a preferred embodiment, the brush head 11 is made of a flexible material and its width is slightly larger than the width of the groove. The brush head 11 is tightly fitted into the groove, effectively polishing the groove. Figure 10 This invention illustrates one structure of a deep-groove workpiece 6 to which this invention can be applied. The two ends of the groove are preferably open, allowing multiple deep-groove workpieces 6 to be polished simultaneously along the length of the same brush head 11. Furthermore, the number and spacing of the brush heads 11 can be adjusted according to the number and arrangement of the grooves. The material of the brush heads 11 can be selected according to the material of the deep-groove workpiece 6, such as fiber bristles or silicon carbide. The shape of the groove of the deep-groove workpiece 6 is not limited to a straight line; it can also be curved. By setting the material of the brush heads 11 to a flexible material, effective polishing can also be achieved using the polishing equipment described in this application.
[0027] Through the above technical solution, the deep groove workpiece and the polishing brush are respectively arranged opposite to each other on the lower support and the upper support. The brush head of the polishing brush is set as a strip, which is consistent with the groove direction of the deep groove workpiece and can abut against the bottom and side wall of the groove. Driven by the polishing brush motion assembly, the brush head abuts against the bottom and side wall of the groove and rubs repeatedly, which can fully polish the bottom and side wall of the groove, realize the automated polishing of the deep groove workpiece, reduce the labor intensity and production cost of workers, and improve the processing efficiency and product yield of products.
[0028] In some embodiments, such as Figure 2 , Figures 4 to 6 As shown, the polishing brush motion assembly 2 includes a first drive member 21 and a first guide member. The first guide member extends along a first direction, which is the same as the extension direction of the groove and the brush head 11. The first drive member 21 can drive the upper support member 7 to reciprocate along the length direction of the first guide member, so that the brush head 11 repeatedly rubs along the extension direction of the groove. The first drive member 21 is an electric cylinder or pneumatic cylinder in the prior art, which provides linear driving force.
[0029] In some embodiments, such as Figure 6 As shown, the first guide member includes a first guide rail 22 and a first slider 23. The first guide rail 22 extends along a first direction. One end of the first slider 23 is slidably connected to the first guide rail 22, and the other end is connected to the upper support member 7. The first driving member 21 can drive the first slider 23 and the upper support member 7 to reciprocate along the length direction of the first guide rail 22. As an alternative implementation, a linear bearing or roller can be used instead of the first slider 23.
[0030] In some embodiments, such as Figure 4 As shown, the upper support 7 is a horizontally placed frame. The polishing brush 1 also includes a brush head holder 12, with the brush head 11 mounted on it. Both ends of the brush head holder 12 are connected to the frame, fixing the polishing brush 1 to the frame. The brush head 11 extends into the frame and protrudes below it. The brush head holder 12 is fixed to the frame with bolts, facilitating the replacement of the polishing brush 1 when the brush head 11 wears out, and the placement and removal of the deep groove workpiece 6. Alternatively, the upper support 7 can also be a horizontal support plate, with the polishing brush 1 fixedly mounted on the bottom of the support plate, with the brush head 11 facing downwards.
[0031] In some embodiments, such as Figure 4 , Figures 7 to 9As shown, the deep groove workpiece polishing equipment also includes a fine-tuning component 3. The fine-tuning component 3 enables the lower support member 8 to move along a second direction perpendicular to the groove's extension direction, allowing the deep groove workpiece 6 to undergo a slight compensating movement in the direction perpendicular to the groove when placed on the lower support member 8, ensuring that each part of the groove can be effectively processed. Specifically, after the polishing brush motion component 2 drives the brush head 11 to polish the groove of the deep groove workpiece 6, the fine-tuning component is used to adjust the position of the deep groove workpiece 6, and then the polishing brush motion component 2 drives the brush head 11 for polishing, ensuring that each part of the groove can be fully polished. In other alternative embodiments, the fine-tuning component 3 can also be used to adjust the position of the upper support member 7, causing the polishing brush 1 to undergo a slight compensating movement in the direction perpendicular to the groove.
[0032] In some embodiments, the fine-tuning component 3 includes a second drive member 31 and a second guide member, the second guide member extending along a second direction, and the second drive member 31 capable of driving the lower support member 8 to move along the length direction of the second guide member. The second drive member 31 is an electric cylinder in the prior art, or it can be a pneumatic cylinder, providing a linear driving force.
[0033] In some embodiments, the second guide member includes a second guide rail 32 and a second slider 33. The second guide rail 32 extends along a second direction. One end of the second slider 33 is slidably connected to the second guide rail 32, and the other end is fixedly connected to the lower support member 8. The second drive member 31 can drive the second slider 33 and the lower support member 8 to reciprocate along the length direction of the second guide rail 32. As an alternative implementation, a linear bearing or roller can be used instead of the second slider 33.
[0034] In some embodiments, such as Figure 3 , Figure 4 as well as Figures 7 to 9 As shown, the deep-groove workpiece polishing equipment also includes a water tank assembly 4. The water tank assembly 4 includes a tank body 41, a drain port 42 located at the bottom of the tank body 41, and a drain pipe 43 connected to the drain port 42. A lower support member 8 is fixed in the tank body 41 of the water tank assembly 4. During the polishing process, the polishing liquid dripping from the water tank body 41 is discharged through the drain port 42 and the drain pipe 43. A fine-tuning assembly 3 is located below the tank body 41 and can drive the tank body 41 and the lower support member 8 to move in a second direction.
[0035] In some embodiments, the lower support member 8 includes a support plate 81 and a fixture 82. The support plate 81 is fixed in the groove 41, and the fixture 82 is disposed on the upper surface of the support plate 81 and can fix the deep groove workpiece 6.
[0036] In some embodiments, such as Figure 1 and Figure 2As shown, the deep groove workpiece polishing equipment also includes a cabinet 9, with an upper support 7, a lower support 8, and a polishing brush movement assembly 2 housed within the cabinet 9 to prevent polishing liquid from splashing during the polishing process. The cabinet 9 is equipped with a support frame for supporting and fixing the aforementioned components. Specifically, the first drive component 21, the first guide rail 22, the second drive component 31, and the second guide rail 32 are fixed to the support frame, while other components are correspondingly mounted on the first guide rail 22 and the second guide rail 32. An open drain pipe 43 is provided on the side of the cabinet for drainage. The cabinet 9 also includes a control cabinet to control the operation of the first drive component 21 and the second drive component 31.
[0037] In some embodiments, such as Figure 11 and Figure 12 As shown, the deep-groove workpiece polishing equipment also includes a polishing liquid tank assembly 5, which provides polishing liquid for the polishing process. The polishing liquid tank assembly 5 includes a tank body 51, a stirring pump 52, a stirring head 53, and a filter screen 54. The stirring pump 52 is located above the tank body 51, and the stirring head 53 is located inside the tank body 51. The stirring pump 52 drives the stirring head 53 to rotate, stirring the solution and polishing powder evenly, and then spraying the polishing liquid onto the deep-groove workpiece 6 through a pipeline (not shown in the figure). The filter screen 54 is located above the tank body 51 and communicates with the inside of the tank body 51. The polishing liquid discharged from the drain pipe 43 is filtered by the filter screen 54 and then enters the tank body 51, realizing the recycling of the polishing liquid.
[0038] The embodiments of this disclosure have now been described in detail. To avoid obscuring the concept of this disclosure, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
[0039] While specific embodiments of this disclosure have been described in detail by way of examples, those skilled in the art should understand that the examples are for illustrative purposes only and not intended to limit the scope of this disclosure. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this disclosure. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner.
Claims
1. A deep-groove workpiece polishing device, characterized in that, include: The lower support member (8) is used to fix the deep groove workpiece (6), and the plurality of the deep groove workpieces (6) can be fixed on the upper surface of the lower support member (8) and are configured to extend the groove along the first direction. Polishing brush (1), the polishing brush (1) includes a strip-shaped brush head (11) extending along the first direction; An upper support member (7) is disposed above the lower support member (8). The polishing brush (1) is fixed to the upper support member (7), and the brush head (11) extends downward below the upper support member (7). A plurality of brush heads (11) are arranged at intervals along a second direction perpendicular to the first direction. The brush head (11) can extend into the groove of the deep groove workpiece (6) and abut against the bottom and sidewall of the groove. The polishing brush motion assembly (2) is capable of driving the upper support (7) to reciprocate along the first direction, so that the brush head (11) reciprocates against the bottom and sidewall of the groove. The deep groove workpiece polishing equipment also includes a fine-tuning component (3), which enables the lower support (8) to move along the second direction.
2. The deep-groove workpiece polishing equipment according to claim 1, characterized in that, The polishing brush motion assembly (2) includes a first drive member (21) and a first guide member. The first guide member extends along the first direction, and the first drive member (21) can drive the upper support member (7) to reciprocate along the length direction of the first guide member.
3. The deep-groove workpiece polishing equipment according to claim 2, characterized in that, The first guide member includes a first guide rail (22) and a first slider (23). The first guide rail (22) extends along the first direction. One end of the first slider (23) is slidably connected to the first guide rail (22), and the other end is connected to the upper support member (7). The first drive member (21) can drive the first slider (23) and the upper support member (7) to reciprocate along the length direction of the first guide rail (22).
4. The deep-groove workpiece polishing equipment according to claim 1, characterized in that, The upper support (7) is a horizontally placed frame. The polishing brush (1) also includes a brush head seat (12). The brush head (11) is installed on the brush head seat (12). Both ends of the brush head seat (12) are connected to the frame. The brush head (11) extends into the frame and extends out below the frame.
5. The deep-groove workpiece polishing equipment according to claim 1, characterized in that, The fine-tuning component (3) includes a second drive member (31) and a second guide member, the second guide member extending along the second direction, and the second drive member (31) being able to drive the lower support member (8) to move along the length direction of the second guide member.
6. The deep-groove workpiece polishing equipment according to claim 5, characterized in that, The second guide includes a second guide rail (32) and a second slider (33). The second guide rail (32) extends along the second direction. One end of the second slider (33) is slidably connected to the second guide rail (32), and the other end is fixedly connected to the lower support (8). The second drive member (31) can drive the second slider (33) to reciprocate along the length direction of the second guide rail (32).
7. The deep-groove workpiece polishing equipment according to claim 1, characterized in that, The deep groove workpiece polishing equipment also includes a water tank assembly (4), the lower support member (8) is fixed in the tank body (41) of the water tank assembly (4), and the fine adjustment component (3) is located below the tank body (41) and can drive the tank body (41) and the lower support member (8) to move along the second direction.
8. The deep-groove workpiece polishing equipment according to claim 1, characterized in that, The lower support member (8) includes a support plate (81) and a fixture (82). The fixture (82) is disposed on the upper surface of the support plate (81) and can fix the deep groove workpiece (6).
9. The deep-groove workpiece polishing equipment according to claim 1, characterized in that, The deep groove workpiece polishing equipment also includes a cabinet (9), and the upper support, the lower support (8) and the polishing brush motion assembly (2) are all located in the cabinet (9).