Copper pipe sanding device and dust collection structure

Abstract

The utility model provides a kind of copper pipe sanding device and dust collecting structure, comprising: sanding seat component, the sanding seat component includes dust collecting seat, suspension groove, collection groove and mounting seat, compared with prior art, the utility model has the beneficial effects as follows: by increasing sanding seat component, sanding component and dust collecting component, sanding component is installed above mounting seat, it is installed in the inside of suspension groove and is "suspended" structure, and dust collecting component is covered to processing area, and the debris generated by sanding falls into collection groove through suspension groove, and is guided to center, and the debris in dust cover is also adsorbed by main dust cover and is collected by main dust collecting pipe, so as to realize sanding dust collecting use, by increasing sanding seat component, guide belt is used to realize left and right direction movement guide of copper pipe, and the debris adhered to the top is adsorbed by auxiliary dust cover, and is collected by auxiliary dust collecting pipe, so as to be able to assist debris collection use.

Description

Technical Field

[0001] This utility model belongs to the field of copper tube processing technology, and specifically relates to a copper tube sanding device and dust collection structure. Background Technology

[0002] Copper tubes are widely used in production and daily life, and are processed in different ways depending on the application. One such process is sanding, which involves treating the surface of copper tubes using mechanical or chemical methods to remove oxide layers, improve roughness, enhance weldability, or achieve decorative effects. In modern processing, mechanical equipment drives sanding wheels to sand the copper tubes. However, sanding generates debris, which is extremely small and disperses randomly in the processing area. This debris not only adheres to the machinery but also pollutes the surrounding environment and poses a health threat to nearby workers (sanding generates large amounts of copper powder (metal dust) and abrasive debris (such as alumina and silicon carbide particles), with copper powder particles typically ranging from 1-10 μm in diameter, making it inhalable dust). Accumulated dust at certain concentrations can also pose an explosion risk.

[0003] In summary, we hope to propose a new structure to solve the aforementioned technical problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a copper tube sanding device and dust collection structure to solve the problems mentioned in the background art.

[0005] This utility model is achieved through the following technical solution: a copper tube sanding device and dust collection structure, comprising: a sanding seat assembly, wherein the sanding seat assembly includes a dust collection seat, a suspended groove, a collection groove and a mounting seat; The upper surface of the dust collection seat is provided with a suspended groove for assisting the falling of sanding debris, and a collection groove for collecting debris is provided below the suspended groove. A set of mounting seats is fixedly connected to the front and rear sides above the collection groove. A sanding component is fixedly installed above the mounting base, and a dust collection component is installed above the dust collection base. The dust collection component includes a dust collection hood, a main dust collection pipe, and a main suction hood. The main dust collection pipe is fixedly connected above the dust collection hood, and the main suction hood is fixedly connected below the main dust collection pipe.

[0006] In a preferred embodiment, the sanding assembly includes a mounting plate, a rotating base, and a sanding wheel, wherein the mounting plate and the mounting base are attached to each other and fixed together by bolts.

[0007] In a preferred embodiment, a rotating seat is fixedly connected above the mounting plate, and a set of sanding wheels for sanding copper tubes is rotatably connected to the inner side of the rotating seat. The sanding assembly is installed above the mounting seat and is "suspended" in the suspended groove. The two sets of sanding wheels perform sanding operations on the copper tubes, causing the generated debris to fall naturally into the suspended groove.

[0008] In a preferred embodiment, a set of guide belts for guiding copper tubes is provided on the left and right sides of the inner side of the suspended groove, and an installation frame groove is opened on the outer periphery of the upper surface of the dust collection seat, and an installation frame is fixedly connected to the lower outer side of the dust collection cover.

[0009] In a preferred embodiment, the mounting frame and the mounting frame groove are interlocked and fixed by bolts. The upper end of the main dust collection pipe is connected to an external dust collection device. The main dust collection hood is located above and between the two sets of sanding wheels. The dust collection hood covers the processing area, allowing the debris generated during processing to escape within the dust collection hood area. The debris is then adsorbed and collected by the negative pressure suction force guided by the main dust collection hood.

[0010] In a preferred embodiment, the upper surface of the collecting groove is vertically penetrating downward to form a discharge hole, and the collecting groove is an inclined structure that collects materials towards the discharge hole.

[0011] In a preferred embodiment, a maintenance groove is provided at the rear end of the outer side of the dust collection hood, and a set of transparent covers is rotatably connected to the inner side of the maintenance groove. The transparent covers and the maintenance groove are also sealed together by a sealing ring. The transparent covers are detachable, which facilitates full monitoring and shutdown maintenance during the processing.

[0012] In a preferred embodiment, a set of auxiliary dust suction hoods is fixedly connected to the left rear of the suspended groove. A secondary dust collection pipe is fixedly connected to the rear of the auxiliary dust suction hoods. The rear end of the secondary dust collection pipe is also connected to an external dust collection device. The auxiliary dust suction hoods are located behind the guide belt. The guide belt is used to guide the copper pipe to move in the left and right directions. The debris attached to it is adsorbed by the auxiliary dust suction hoods and collected by the secondary dust collection pipe, thereby assisting in the collection and use of debris.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are: By adding a sanding base assembly, a sanding assembly, and a dust collection assembly, the sanding assembly is installed above the mounting base and in a "suspended" structure inside the suspended groove. The dust collection assembly covers the processing area, and the sanding debris falls into the collection groove through the suspended groove and is then collected and discharged towards the center. The debris in the dust collection hood is also adsorbed by the main dust suction hood and collected centrally through the main dust collection pipe, thus enabling the use of sanding dust collection.

[0014] By adding a sanding seat assembly, the conveyor belt is used to move and guide the copper tube in the left and right directions. The debris attached to it is adsorbed by the secondary dust suction hood and collected by the secondary dust collection pipe, thereby assisting in the collection and use of debris. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of a copper tube sanding device and dust collection structure according to the present invention.

[0017] Figure 2 This is a schematic diagram of the dust collection component of a copper tube sanding device and dust collection structure according to the present invention.

[0018] Figure 3 This is a schematic diagram of the sanding seat assembly in the copper tube sanding device and dust collection structure of this utility model.

[0019] Figure 4 This is a partial cross-sectional schematic diagram of the sanding seat assembly in the copper tube sanding device and dust collection structure of this utility model.

[0020] Figure 5 This is a schematic diagram of the sanding component in a copper tube sanding device and dust collection structure according to this utility model.

[0021] Figure 6 This is a schematic diagram of the dust collection component in the copper tube sanding device and dust collection structure of this utility model.

[0022] In the diagram, 100-sanding seat assembly, 101-dust collection seat, 102-mounting frame groove, 103-suspended groove, 104-collection groove, 105-material drop hole, 106-mounting seat, 107-guide belt, 108-secondary dust suction hood, 109-secondary dust collection pipe; Sanding assembly, 201-mounting plate, 202-rotating seat, 203-sanding wheel; 300-Dust collection assembly, 301-Dust collection hood, 302-Mounting frame, 303-Main dust collection pipe, 304-Main suction hood, 305-Transparent cover. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-6 As the first embodiment of this utility model: A copper tube sanding device and dust collection structure, comprising: a sanding seat assembly 100, wherein the sanding seat assembly 100 includes a dust collection seat 101, a suspended groove 103, a collection groove 104 and a mounting seat 106; The upper surface of the dust collection seat 101 is provided with a suspended groove 103 for assisting the falling of sanding debris. Below the suspended groove 103, a collection groove 104 for collecting debris is provided. A set of mounting seats 106 are fixedly connected to the front and rear sides above the collection groove 104. A sanding component 200 is fixedly installed above the mounting base 106, and a dust collection component 300 is installed above the dust collection base 101. The dust collection component 300 includes a dust collection hood 301, a main dust collection pipe 303, and a main suction hood 304. The main dust collection pipe 303 is fixedly connected above the dust collection hood 301, and the main suction hood 304 is fixedly connected below the main dust collection pipe 303.

[0025] The sanding assembly 200 includes a mounting plate 201, a rotating seat 202, and a sanding wheel 203. The mounting plate 201 and the mounting seat 106 are attached to each other and fixed by bolts.

[0026] A rotating seat 202 is fixedly connected above the mounting plate 201. A set of sanding wheels 203 for sanding copper tubes is rotatably connected to the inner side of the rotating seat 202. The sanding assembly 200 is installed above the mounting base 106 and is "suspended" in the suspended groove 103. The two sets of sanding wheels 203 sand the copper tubes, causing the generated debris to fall naturally into the suspended groove 103.

[0027] A set of guide belts 107 for guiding copper tubes is provided on the left and right sides of the inner side of the suspended groove 103. An installation frame groove 102 is opened on the outer periphery of the upper surface of the dust collection seat 101. An installation frame 302 is fixedly connected to the lower outer side of the dust collection cover 301.

[0028] The mounting frame 302 and the mounting frame groove 102 are interlocked and fixed by bolts. The upper end of the main dust collection pipe 303 is connected to the external dust collection equipment. The main dust collection hood 304 is set above the two sanding wheels 203. The dust collection hood 301 covers the processing area, so that the debris generated during processing can be dispersed within the area of ​​the dust collection hood 301 and then collected by the negative pressure suction of the main dust collection hood 304.

[0029] A material discharge hole 105 is formed by a vertical downward penetration through the center of the upper surface of the collecting groove 104. The collecting groove 104 is an inclined structure that collects material into the material discharge hole 105.

[0030] The dust collection hood 301 has an inspection groove at the rear end of its outer side. A set of transparent covers 305 is rotatably connected to the inner side of the inspection groove. The transparent covers 305 and the inspection groove are also sealed together by a sealing ring. The transparent covers 305 are detachable, which facilitates full monitoring during the processing and shutdown maintenance.

[0031] Specifically, the sanding component 200 is installed above the mounting base 106, in a "suspended" installation setting within the suspended groove 103. Two sets of sanding wheels 203 perform sanding operations on the copper tube, causing the generated debris to fall naturally into the suspended groove 103. The debris also falls naturally into the collection groove 104 through the suspended groove 103, and then naturally collects towards the discharge hole 105 through the inclined collection structure. Next, the dust collection hood 301 covers the processing area, causing the generated debris to disperse within the dust collection hood 301 area. The main suction hood 304 guides the negative pressure suction to adsorb and collect the debris, which is then collected to the outside through the main dust collection pipe 303. The transparent cover 305 is a detachable structure, which facilitates full monitoring and shutdown maintenance during the processing, thereby realizing the use of sanding dust collection.

[0032] Please see Figures 1-3 As a second embodiment of this utility model: A set of auxiliary dust suction hoods 108 is fixedly connected to the left rear of the suspended trough 103. A secondary dust collection pipe 109 is fixedly connected to the rear of the auxiliary dust suction hoods 108. The rear end of the secondary dust collection pipe 109 is also connected to an external dust collection device. The auxiliary dust suction hoods 108 are located behind the guide belt 107. The guide belt 107 is used to guide the copper pipe to move in the left and right directions. The debris attached to it is adsorbed by the auxiliary dust suction hoods 108 and collected by the secondary dust collection pipe 109.

[0033] Based on the first embodiment described above, the guide belt 107 is further used to guide the copper tube to move in the left and right directions. It is necessary to reduce the amount of debris as the tube moves out of the processing area. The external dust collection equipment provides negative pressure suction, and the debris attached to it is adsorbed by the secondary dust collection hood 108 and collected by the secondary dust collection pipe 109, thereby assisting in the collection and use of debris.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A copper tube sanding device and dust collection structure, comprising: A sanding seat assembly (100) is characterized in that: the sanding seat assembly (100) includes a dust collection seat (101), a suspended groove (103), a collection groove (104), and a mounting seat (106); The upper surface of the dust collection seat (101) is provided with a suspended groove (103) for assisting the falling of sanding debris. Below the suspended groove (103) is a collection groove (104) for collecting debris. A set of mounting seats (106) are fixedly connected to the front and rear sides above the collection groove (104). A sanding component (200) is fixedly installed above the mounting base (106), and a dust collection component (300) is installed above the dust collection base (101). The dust collection component (300) includes a dust collection hood (301), a main dust collection pipe (303), and a main suction hood (304). The main dust collection pipe (303) is fixedly connected above the dust collection hood (301), and the main suction hood (304) is fixedly connected below the main dust collection pipe (303).

2. The copper tube sanding device and dust collection structure as described in claim 1, characterized in that: The sanding assembly (200) includes a mounting plate (201), a rotating seat (202), and a sanding wheel (203). The mounting plate (201) and the mounting seat (106) are attached to each other and fixed by bolts.

3. The copper tube sanding device and dust collection structure as described in claim 2, characterized in that: A rotating seat (202) is fixedly connected above the mounting plate (201), and a set of sanding wheels (203) for sanding copper tubes are rotatably connected to the inner side of the rotating seat (202).

4. The copper tube sanding device and dust collection structure as described in claim 1, characterized in that: The suspended groove (103) has a set of guide belts (107) for guiding copper tubes in the left and right directions on the inner side. The dust collection seat (101) has an installation frame groove (102) on the outer periphery of its upper surface. The dust collection cover (301) has an installation frame (302) fixedly connected to the lower outer side.

5. The copper tube sanding device and dust collection structure as described in claim 4, characterized in that: The mounting frame (302) and the mounting frame groove (102) are interlocked and fixed by bolts. The upper end of the main dust collection pipe (303) is connected to the external dust collection equipment. The main dust collection hood (304) is located above the two sets of sanding wheels (203).

6. The copper tube sanding device and dust collection structure as described in claim 1, characterized in that: The upper surface of the collecting groove (104) is vertically penetrating downward to form a discharge hole (105), and the collecting groove (104) is an inclined structure that collects materials into the discharge hole (105).

7. The copper tube sanding device and dust collection structure as described in claim 6, characterized in that: The dust collection hood (301) has an inspection groove at the rear end of its outer side. A set of transparent covers (305) is rotatably connected to the inner side of the inspection groove. The transparent covers (305) and the inspection groove are also sealed together by a sealing ring.

8. The copper tube sanding device and dust collection structure as described in claim 1, characterized in that: A set of auxiliary dust collection hoods (108) is fixedly connected to the left rear of the suspended groove (103). A secondary dust collection pipe (109) is fixedly connected to the rear of the auxiliary dust collection hoods (108). The rear end of the secondary dust collection pipe (109) is also connected to an external dust collection device. The auxiliary dust collection hoods (108) are located behind the guide belt (107).

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