A mounting fixture for fixing a battery cable of a torsion device

Abstract

The utility model discloses a kind of installation clamps for fixing battery line of torsion equipment, it is characterized by: including base fixed plate, wire protection box placing module, battery line width fixed module, battery line size adjusting module, wherein the wire protection box placing module is set on the base fixed plate by vertical plate, the top surface of the wire protection box placing module has wire protection box accommodating cavity, the left side of the battery line width fixed module, the battery line size adjusting module can be adjusted and installed on the base fixed plate of the rear side of the wire protection box placing module, the rear side and the right side of the wire protection box placing module are provided with pressing device. The utility model has beneficial effects, including: simple structure is suitable for torsion equipment tightening battery line, and its tightening efficiency is high, tightening force is consistent, saves manpower, and it is convenient to unify the orientation of wire harness and the position of wire harness.

Description

Technical Field

[0001] This utility model relates to the field of clamps, specifically to an installation clamp for fixing battery cables in torque equipment. Background Technology

[0002] In modern automotive electrical systems, the battery harness is a critical component for transmitting electrical energy, and the reliability and safety of its connections are paramount. To prevent corrosion, short circuits, or accidental loosening at the connection points between the battery terminals and the wiring harness from exposure to the harsh and complex engine compartment environment, a plastic cable cover (also known as a harness terminal cover or battery terminal shield) is commonly used. This cable cover, through its internally designed snap-fit, threaded, or ratchet structure, encloses and locks the battery terminals to the battery terminals, while also providing insulation, dust protection, and moisture protection.

[0003] Currently, in automobile production lines, after-sales service, and parts manufacturing, the installation and tightening of cable guards rely entirely on manual operation. The specific procedure is as follows: first, the battery cable terminals are placed on the battery terminals; then, the top cover of the cable guard is closed; finally, the locking mechanism inside the cable guard (such as threaded rings or rotating clips) is engaged by hand through rotation or pressing until the visual markings (such as arrows) are aligned, indicating that it has been tightened properly.

[0004] However, this traditional manual method has many technical drawbacks:

[0005] Inconsistent tightening results and difficulty in guaranteeing quality: The locking of the cable guard box requires a specified torque or rotation angle to ensure its waterproofing and securing effect. Manual tightening cannot quantify the tightening force and relies entirely on the worker's feel and experience. Insufficient force will result in the cable guard box not being fully locked, leading to poor sealing, water and air ingress, terminal corrosion, and safety hazards. Excessive force, on the other hand, can easily cause stripped plastic threads or broken clips, damaging the cable guard box itself and even the internal battery terminals, rendering the entire assembly unusable.

[0006] Low operational efficiency and high labor costs: In fast-paced environments such as automobile assembly lines, manually tightening each cable guard box is time-consuming, becoming a bottleneck to improving overall assembly efficiency. Furthermore, the monotonous, repetitive tightening action easily leads to operator fatigue, further impacting work efficiency and consistency.

[0007] Ergonomic issues are prominent: Car batteries are usually located in cramped spaces with limited operating space. Tightening them manually, especially in tricky angles, is very strenuous, and long-term operation can easily lead to hand and wrist strain or occupational diseases such as tenosynovitis. Summary of the Invention

[0008] To address the shortcomings of the existing technology, this utility model provides an installation clamp for fixing battery cables in torque equipment. It has a simple structure, is suitable for tightening battery cables in torque equipment, is highly efficient, provides consistent tightening, and saves manpower.

[0009] To achieve the above objectives, the present invention adopts the following technical solution:

[0010] An installation clamp for fixing battery cables in a torque device is characterized by comprising a base fixing plate, a cable protection box placement module, a battery cable width fixing module, and a battery cable size adjustment module. The cable protection box placement module is mounted on the base fixing plate via a vertical plate. The top surface of the cable protection box placement module has a cable protection box receiving cavity. The battery cable width fixing module is mounted on the left side of the base fixing plate. The battery cable size adjustment module is adjustablely mounted on the rear side of the base fixing plate of the cable protection box placement module. The rear and right sides of the cable protection box placement module are both provided with clamping devices.

[0011] Furthermore, the battery cable width fixing module is L-shaped.

[0012] Furthermore, the upper part of the battery cable size adjustment module has a fork, and the lower end of the battery cable size adjustment module is connected to a distance adjustment block through a heightening column. The distance adjustment block is connected to the base fixing plate through a waist-shaped groove. The distance adjustment block is used to adjust the distance between the battery cable size adjustment module and the cable protection box placement module.

[0013] Furthermore, the clamping device is a lever clamping cylinder that is mounted on the side of the cable protection box placement module via a bracket.

[0014] Furthermore, a pneumatic control module is provided on the base fixing plate.

[0015] The advantages of this utility model include: simple structure, suitable for tightening battery cables with torque equipment, high tightening efficiency, consistent tightening force, saving manpower, and convenient for uniformly positioning the wiring harness direction and position. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of this utility model. Detailed Implementation

[0018] The present invention will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0019] One such Figure 1-2The mounting fixture shown for fixing battery cables in torque equipment includes a base mounting plate 1, a cable guard placement module 2, a battery cable width fixing module 3, and a battery cable size adjustment module 4. The cable guard placement module 2 is mounted on the base mounting plate 1 via a vertical plate 5, which is used to raise the installation height of the cable guard placement module 2. The top surface of the cable guard placement module 2 has a cable guard receiving cavity 6, which is used to position the arc-shaped cable guard installed on the battery within the cable guard receiving cavity 6. The rear and right sides of the cable guard placement module 2 are provided with clamping devices 7 to press the cable guard tightly into the cable guard receiving cavity 6. The left side of the battery cable width fixing module 3 is L-shaped, used to limit the width of the L-shaped outgoing terminals. The battery cable size adjustment module 4 is adjustablely mounted on the base mounting plate 1 on the rear side of the cable guard placement module 2. The upper part of the battery cable size adjustment module 4 has a fork to limit the outgoing direction of the battery cable. The lower end of the battery cable size adjustment module 4 is connected to a distance adjustment block 9 via a heightening column 8. The distance adjustment block 9 is connected to the base fixing plate 1 via a waist-shaped groove. The distance adjustment block 9 is used to adjust the distance between the battery cable size adjustment module 4 and the cable protection box placement module 2, and is used to position the cable harness merging and winding.

[0020] The clamping device 7 is a lever clamping cylinder mounted on the side of the cable protection box placement module 2 via the bracket 10. A pneumatic control module 11 is provided on the base fixing plate 1 to control the air source of the lever clamping cylinder. A start button is provided on the base fixing plate 1 to connect to the pneumatic control module 11 and thus control the start of the lever clamping cylinder.

[0021] The technical solutions provided by the embodiments of this utility model have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the embodiments of this utility model. The description of the above embodiments is only for helping to understand the principles of the embodiments of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the embodiments of this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A mounting clamp for fixing battery cables in a torque device, characterized in that: The device includes a base fixing plate (1), a cable protection box placement module (2), a battery cable width fixing module (3), and a battery cable size adjustment module (4). The cable protection box placement module (2) is mounted on the base fixing plate (1) via a vertical plate (5). The top surface of the cable protection box placement module (2) has a cable protection box receiving cavity (6). The battery cable width fixing module (3) is located on the left side. The battery cable size adjustment module (4) is adjustable and installed on the base fixing plate (1) on the rear side of the cable protection box placement module (2). The rear and right sides of the cable protection box placement module (2) are provided with clamping devices (7).

2. The mounting clamp for fixing battery cables in a torque device according to claim 1, characterized in that: The battery cable width fixing module (3) is L-shaped.

3. The mounting clamp for fixing battery cables in a torque device according to claim 1, characterized in that: The battery cable size adjustment module (4) has a fork at the top and a distance adjustment block (9) is connected to the bottom of the battery cable size adjustment module (4) via a heightening column (8). The distance adjustment block (9) is connected to the base fixing plate (1) via a waist-shaped groove. The distance adjustment block (9) is used to adjust the distance between the battery cable size adjustment module (4) and the cable protection box placement module (2).

4. The mounting clamp for fixing battery cables in a torque device according to claim 1, characterized in that: The clamping device (7) is a lever clamping cylinder that is installed on the side of the wire protection box placement module (2) via a bracket (10).

5. A mounting clamp for fixing battery cables in a torque device according to claim 1, characterized in that: A pneumatic control module (11) is provided on the base fixing plate (1).

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