An inverted valve core assembly device

Abstract

The utility model provides a kind of inverted valve core assembly device, it is related to electromagnetic pilot valve valve core assembly technical field, including operation bench, self-resetting mechanism, locking mechanism, power fixing mechanism and power wind batch, self-resetting mechanism includes valve seat and reset plate, reset plate is set in operation bench top, reset plate is fixed on operation bench by two groups of locking mechanism, it is connected between valve seat and reset plate by elastic component, valve seat top is equipped with process groove, reset plate is equipped with positioning groove, reset plate below is equipped with power wind batch, power wind batch is assembled with reset plate by power fixing mechanism;The utility model is assembled valve core by putting electromagnetic pilot valve valve core assembly port downward in the process groove of the valve seat of self-resetting mechanism, can realize automatic and complete spring sleeve positioning alignment, artificial is placed by simple pressing good electromagnetic pilot valve and synchronous starting power wind batch, can realize automatic assembly, valve core assembly operation precision and efficiency can be effectively promoted.

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic pilot valve core assembly technology, and in particular to an inverted valve core assembly device. Background Technology

[0002] Hydraulic supports are coal mining face support equipment that uses high-pressure liquid as power and is composed of hydraulic components and metal structural parts. Its core functions are to support the roof, move the support, push the conveyor, and isolate the goaf. It is a key piece of equipment for the mechanization of fully mechanized coal mining.

[0003] During hydraulic support maintenance, a single hydraulic support has multiple electro-hydraulic solenoid pilot valves, resulting in a large number of these valves requiring maintenance across multiple hydraulic supports. The lack of an effective assembly device for the solenoid pilot valve core assembly leads to a heavy workload. The complete spring sleeve of the solenoid pilot valve core contains a spring and a ceramic ball. During assembly, the complete spring sleeve must be assembled from bottom to top. In existing technology, this is done manually by holding the solenoid pilot valve with one hand, valve core assembly port facing down, and using the other hand to hold an Allen wrench and the complete spring sleeve upwards, tightening the spring sleeve towards the valve core assembly port. This process is slow in terms of alignment and tightening, resulting in low assembly efficiency. Therefore, this invention proposes an inverted valve core assembly device to solve the above problems. Utility Model Content

[0004] To address the aforementioned issues, this utility model proposes an inverted valve core assembly device. When assembling the valve core, the assembly port of the electromagnetic pilot valve core is placed downwards in the process groove of the valve seat of the self-resetting mechanism, which can automatically align it with the complete spring sleeve. The electromagnetic pilot valve can be automatically assembled by simply pressing it down and simultaneously starting the power pneumatic screwdriver. The accuracy and efficiency of valve core assembly operations can be effectively improved.

[0005] To achieve the objectives of this utility model, the following technical solution is adopted: An inverted valve core assembly device includes an operating table, a self-resetting mechanism, a locking mechanism, a power fixing mechanism, and a power air screwdriver. The self-resetting mechanism includes a valve seat and a reset plate. The reset plate is located on the top of the operating table. The locking mechanism has two sets, and the reset plate is fixed to the operating table by the two sets of locking mechanisms. A valve seat is located above the reset plate, and the valve seat and the reset plate are connected by an elastic component. The top of the valve seat has a process groove, and the reset plate has a positioning groove. A power air screwdriver is located below the reset plate, and the power air screwdriver is assembled to the reset plate by the power fixing mechanism. The power air screwdriver is connected to an external air compressor air source.

[0006] A further improvement is made in that: the elastic component includes a spring, a first screw and a nut; the valve seat has screw holes on both sides of the top; the first screw is installed in the screw holes; the two nuts at the lower end of the first screw are locked to the reset plate; a spring is sleeved on the outside of the first screw between the valve seat and the reset plate; the upper end of the spring is connected to the outer wall of the first screw; and the lower end of the spring is connected to the top of the upper nut.

[0007] A further improvement is that the locking mechanism includes a first locking plate, a second locking plate, a second screw, and a third screw. The two ends of the first locking plate are respectively connected to the reset plate and the second locking plate by the second screw, and the second locking plate is connected to the operating table by the third screw.

[0008] A further improvement is that the power fixing mechanism includes a power fixing plate and a clamping assembly. The power fixing plate is fixed to the bottom of the reset plate by mounting bolts. The clamping assembly is provided in multiple sets, and the power pneumatic screwdriver is fixed to the power fixing plate by multiple sets of clamping assemblies.

[0009] A further improvement is that the clamping assembly includes a clamping plate and a fourth screw. The clamping plate has a positioning arc groove with a diameter adapted to the outer diameter of the power screwdriver. The clamping plate has a fourth screw at both ends, and one end of the fourth screw is connected to the power fixing plate.

[0010] A further improvement is that the process groove and the positioning groove are adapted to each other, and the centers of the process groove, the positioning groove and the positioning arc groove are located on the same vertical line.

[0011] The beneficial effects of this utility model are as follows: The inverted valve core assembly device of this utility model can place the complete spring sleeve on the power pneumatic screwdriver. The spring and ceramic ball inside the complete spring sleeve are facing upwards and will not fall off. When assembling the valve core, by placing the assembly port of the electromagnetic pilot valve core downwards in the process groove of the valve seat of the self-resetting mechanism, it can be automatically positioned and aligned with the complete spring sleeve. The electromagnetic pilot valve can be automatically assembled by simply pressing down and placing it and simultaneously starting the power pneumatic screwdriver. The accuracy and efficiency of valve core assembly operations can be effectively improved, and the consumption of manual labor can be reduced. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model; Figure 2 This is a schematic diagram of the main structure of this utility model; Figure 3 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle; Figure 4 This is a three-dimensional schematic diagram of the pressing component structure of this utility model; Figure 5This is a schematic diagram illustrating the working principle of the present invention.

[0013] The components are as follows: 1. Operating table; 2. Locking mechanism; 201. First locking plate; 202. Second locking plate; 203. Second screw; 204. Third screw; 3. Power fixing mechanism; 301. Power fixing plate; 302. Pressure plate; 303. Fourth screw; 304. Positioning arc groove; 4. Power air screwdriver; 5. Valve seat; 6. Reset plate; 7. Elastic component; 8. Process groove; 9. Positioning groove; 10. Spring; 11. First screw; 12. Nut. Detailed Implementation

[0014] To enhance understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are for illustrative purposes only and do not constitute a limitation on the scope of protection of this utility model.

[0015] according to Figure 1-5 As shown in the figure, this embodiment proposes an inverted valve core assembly device, including an operating table 1, a self-resetting mechanism, a locking mechanism 2, a power fixing mechanism 3, and a power air screwdriver 4. The self-resetting mechanism includes a valve seat 5 and a reset plate 6. The reset plate 6 is set on the top of the operating table 1. The locking mechanism 2 has two sets. The reset plate 6 is fixed to the operating table 1 by the two sets of locking mechanisms 2. The valve seat 5 is provided above the reset plate 6. The valve seat 5 and the reset plate 6 are connected by an elastic component 7. The valve seat 5 has a process groove 8 on its top. The reset plate 6 has a positioning groove 9. The power air screwdriver 4 is provided below the reset plate 6. The power air screwdriver 4 is assembled with the reset plate 6 by the power fixing mechanism 3, and the power air screwdriver 4 is connected to an external air compressor air source.

[0016] When using the inverted valve core assembly device of this utility model, the valve core of the electromagnetic pilot valve is placed into the process groove 8 on the valve seat 5 with the assembly port facing down (in this utility model, the shape and size of the process groove 8 are set according to the shape of the valve core). Then, the complete spring sleeve is installed on the power screwdriver 4 with the opening facing up. Then, by pressing down the valve seat 5, the valve seat 5 and the valve core move down as a whole under the action of the elastic component 7, so that the valve core enters the assembly position aligned with the complete spring sleeve. Then, the power screwdriver 4 is started to complete the alignment and screwing assembly of the valve core.

[0017] The elastic component 7 includes a spring 10, a first screw 11, and nuts 12. The valve seat 5 has screw holes on both sides of its top, with the first screw 11 installed in each hole. Two nuts 12 at the lower end of the first screw 11 are locked to the reset plate 6. A spring 10 is fitted around the outside of the first screw 11 between the valve seat 5 and the reset plate 6. The upper end of the spring 10 is connected to the outer wall of the first screw 11, and the lower end of the spring 10 is connected to the top of one of the nuts 12 above it. When the valve seat 5 is pressed down, the spring 10 is compressed, causing the valve seat 5 to move downwards as a whole.

[0018] The locking mechanism 2 includes a first locking plate 201, a second locking plate 202, a second screw 203, and a third screw 204. The first locking plate 201 is connected to the reset plate 6 and the second locking plate 202 at both ends via the second screw 203, respectively. The second locking plate 202 is connected to the operating table 1 via the third screw 204. This locking mechanism securely connects the reset plate 6 to the operating table 1, providing high tightness. A stably installed reset plate 6 also helps improve the valve core assembly accuracy.

[0019] The power fixing mechanism 3 includes a power fixing plate 301 and a clamping assembly. The power fixing plate 301 is fixed to the bottom of the reset plate 6 by mounting bolts. Multiple sets of clamping assemblies are provided, and the power screwdriver 4 is fixed to the power fixing plate 301 by these multiple sets of clamping assemblies. The clamping assembly includes a clamping plate 302 and a fourth screw 303. The clamping plate 302 has a positioning arc groove 304 with a diameter adapted to the outer diameter of the power screwdriver 4. The clamping plate 302 has fourth screws 303 at both ends, one end of which is connected to the power fixing plate 301. To fix the power screwdriver 4, it is inserted into the positioning arc groove 304 on the clamping plate 302, and then the clamping plate 302 is connected to the power fixing plate 301 using the fourth screw 303.

[0020] The process groove 8 and the positioning groove 9 are matched in position, and the centers of the process groove 8, the positioning groove 9, and the positioning arc groove 304 are located on the same vertical line. This arrangement achieves precise alignment and positioning of the valve core and the complete spring sleeve.

[0021] The inverted valve core assembly device of this utility model can place the complete spring sleeve on the power air screwdriver 4. The spring and ceramic ball inside the complete spring sleeve are facing upwards and will not fall off. When assembling the valve core, by placing the assembly port of the electromagnetic pilot valve core downwards in the process groove 8 of the valve seat 5 of the self-resetting mechanism, it can be automatically positioned and aligned with the complete spring sleeve. The electromagnetic pilot valve can be automatically assembled by simply pressing down and placing it and simultaneously starting the power air screwdriver 4. The accuracy and efficiency of valve core assembly can be effectively improved, and the consumption of manual labor can be reduced.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A reverse-mounted valve core assembly device, characterized in that: The device includes an operating table (1), a self-resetting mechanism, a locking mechanism (2), a power fixing mechanism (3), and a power air screwdriver (4). The self-resetting mechanism includes a valve seat (5) and a reset plate (6). The reset plate (6) is located on the top of the operating table (1). The locking mechanism (2) has two sets. The reset plate (6) is fixed to the operating table (1) by the two sets of locking mechanisms (2). The valve seat (5) is located above the reset plate (6). The valve seat (5) and the reset plate (6) are connected by an elastic component (7). The valve seat (5) has a process groove (8) on its top. The reset plate (6) has a positioning groove (9). The power air screwdriver (4) is located below the reset plate (6). The power air screwdriver (4) is assembled with the reset plate (6) by the power fixing mechanism (3), and the power air screwdriver (4) is connected to an external air compressor source.

2. The inverted valve core assembly device according to claim 1, characterized in that: The elastic component (7) includes a spring (10), a first screw (11) and a nut (12). The valve seat (5) has screw holes on both sides of the top. The first screw (11) is provided in the screw holes. The two nuts (12) at the lower end of the first screw (11) are locked to the reset plate (6). The spring (10) is sleeved on the outside of the first screw (11) between the valve seat (5) and the reset plate (6). The upper end of the spring (10) is connected to the outer wall of the first screw (11), and the lower end of the spring (10) is connected to the top of the nut (12) above.

3. The inverted valve core assembly device according to claim 1, characterized in that: The locking mechanism (2) includes a first locking plate (201), a second locking plate (202), a second screw (203) and a third screw (204). The first locking plate (201) is connected to the reset plate (6) and the second locking plate (202) at both ends by the second screw (203) respectively. The second locking plate (202) is connected to the operating table (1) by the third screw (204).

4. The inverted valve core assembly device according to claim 1, characterized in that: The power fixing mechanism (3) includes a power fixing plate (301) and a clamping assembly. The power fixing plate (301) is fixed to the bottom of the reset plate (6) by mounting bolts. The clamping assembly is provided in multiple sets. The power air screwdriver (4) is fixed on the power fixing plate (301) by multiple sets of clamping assemblies.

5. The inverted valve core assembly device according to claim 4, characterized in that: The clamping assembly includes a clamping plate (302) and a fourth screw (303). The clamping plate (302) has a positioning arc groove (304) with a diameter adapted to the outer diameter of the power blower (4). The clamping plate (302) has a fourth screw (303) at both ends. One end of the fourth screw (303) is connected to the power fixing plate (301).

6. The inverted valve core assembly device according to claim 5, characterized in that: The process groove (8) and the positioning groove (9) are adapted to each other, and the centers of the process groove (8), the positioning groove (9) and the positioning arc groove (304) are located on the same vertical line.

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