A metal water tank processing turnover tool
Patent Information
- Application Number
- CN202522279409.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0003]现有金属水箱在加工时通常需要对不同的面分别加工,但金属水箱的重量通常较大,翻转时费时费力,较为麻烦,需要一种金属水箱加工翻转工装
[0013]与现有技术相比,本实用新型的有益效果是:装置通过底板稳定放置,液压升降杆伸缩带动升降护板在升降滑板上移动改变夹持的高度到金属水箱的高度一半,电机二通过带动丝杆二旋转使滑杆二在滑块中滑动,改变夹持组件的前伸距离,然后电机一通过齿轮组带动丝杆一旋转,丝杆一两端的螺纹相反,从而带动两个滑杆一在滑轨中按照相反方向移动,从而将金属水箱夹持在夹持组件之间,且夹持的位置在金属水箱的中轴线上,液压升降杆伸长带动升降护板上升从而使金属水箱升起到足够高度,防滑软垫防止金属水箱被夹起时滑落,电机三通过旋盘带动金属水箱旋转,将金属水箱翻面,液压升降杆再缩短将金属水箱放下,电机一和电机二再反向旋转将金属水箱松开,便于加工不同面;
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Figure CN224751268U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal water tank processing technology, specifically a metal water tank processing flipping fixture. Background Technology
[0002] Stainless steel water tanks are a new generation of water tank products following fiberglass water tanks. They are precision-molded from SUS304 stainless steel plates, resulting in a beautiful appearance, economic practicality, and a durable structure. Compared to other water tanks, stainless steel water tanks offer numerous advantages, including attractive appearance, light weight, high strength, corrosion resistance, high temperature resistance, clean water quality, leak-proof design, earthquake resistance, no algae growth, no secondary water pollution, easy installation, no maintenance, and easy cleaning.
[0003] Existing metal water tanks typically require processing different surfaces separately during manufacturing. However, metal water tanks are usually quite heavy, and flipping them is time-consuming, labor-intensive, and troublesome. Therefore, a metal water tank processing and flipping fixture is needed. Utility Model Content
[0004] The purpose of this utility model is to provide a metal water tank processing and flipping fixture to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a metal water tank processing and flipping fixture, including a lifting guard plate and a slide rail. The lifting guard plate is internally slidably connected to a lifting slide plate, and a hydraulic lifting rod is installed below the lifting guard plate. The slide rail is installed at the rear end of the lifting guard plate, and a slide rod is internally slidably connected to the slide rail. A lead screw is threadedly connected to the inner side of the slide rod. A slider is installed at one end of the slide rod, and the slider and the slide rod are welded together.
[0006] Furthermore, a gear set is installed in the middle of the lead screw, and a motor is installed on one side of the gear set. The motor drives the lead screw to rotate through the gear set. The threads at both ends of the lead screw are opposite, thereby driving the two slide rods to move in opposite directions in the slide rail.
[0007] Furthermore, the slider has two sliding rods installed on its upper and lower sides, and the two sliding rods are slidably connected to the slider.
[0008] Furthermore, a motor is installed at the rear end of the slide bar two, and the motor and the slide bar two are embedded in each other.
[0009] Furthermore, a lead screw is installed in the middle of the slider, and the lead screw is threadedly connected to the slider. The motor drives the lead screw to rotate, causing the slide bar to slide in the slider, thereby changing the forward extension distance of the clamping assembly.
[0010] Furthermore, a motor is installed on the outer front end of the slide bar two, and a clamping assembly is installed on the inner front end of the slide bar two.
[0011] Furthermore, the clamping assembly includes a rotating disc and an anti-slip pad, and an anti-slip pad is installed on one side of the rotating disc to prevent the metal water tank from slipping when it is clamped. The motor drives the metal water tank to rotate through the rotating disc.
[0012] Furthermore, a base plate is installed at the lower end of the lifting slide plate, and the base plate is welded to the lifting slide plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The device is stably placed on the base plate, and the hydraulic lifting rod extends and retracts to move the lifting guard plate on the lifting slide plate to change the clamping height to half the height of the metal water tank. Motor 2 drives the lead screw 2 to rotate, causing the slide bar 2 to slide in the slider, changing the forward extension distance of the clamping assembly. Then, motor 1 drives the lead screw 1 to rotate through the gear set. The threads at both ends of the lead screw 1 are opposite, thereby driving the two slide bars 1 to move in opposite directions in the slide rail, thereby clamping the metal water tank between the clamping assemblies. The clamping position is on the central axis of the metal water tank. The hydraulic lifting rod extends and drives the lifting guard plate to rise, thereby raising the metal water tank to a sufficient height. The anti-slip soft pad prevents the metal water tank from slipping when it is clamped. Motor 3 drives the metal water tank to rotate through the turntable, flipping the metal water tank over. The hydraulic lifting rod then shortens to lower the metal water tank. Motor 1 and motor 2 then rotate in opposite directions to release the metal water tank, which is convenient for processing different surfaces. 1. The device of this utility model is stably placed on the base plate. The hydraulic lifting rod extends and retracts to move the lifting guard plate on the lifting slide plate to change the clamping height to half the height of the metal water tank. The motor drives the lead screw to rotate through the gear set. The threads at both ends of the lead screw are opposite, thereby driving the two slide rods to move in opposite directions in the slide rail, thereby clamping the metal water tank between the clamping components. The clamping position is on the central axis of the metal water tank. The hydraulic lifting rod extends and drives the lifting guard plate to rise, thereby raising the metal water tank to a sufficient height. 2. In this utility model, motor 2 drives screw 2 to rotate, causing slide bar 2 to slide in slider, changing the forward extension distance of clamping assembly. Anti-slip pad prevents metal water tank from slipping when clamped. Motor 3 drives metal water tank to rotate through turntable, flipping the metal water tank over. The hydraulic lifting rod then shortens to lower the metal water tank. Motor 1 and motor 2 then rotate in opposite directions to release the metal water tank, facilitating the processing of different surfaces. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a metal water tank processing and flipping fixture according to the present invention; Figure 2 This is a three-dimensional structural diagram of the back of the lifting guard plate of a metal water tank processing and flipping fixture of the present invention. Figure 3This is a schematic diagram of the sliding rod structure of a metal water tank processing and flipping fixture according to the present invention.
[0015] In the diagram: 1. Lifting guard plate; 2. Lifting slide plate; 3. Hydraulic lifting rod; 4. Base plate; 5. Slide rail; 6. Slide rod one; 7. Slider; 8. Lead screw one; 9. Gear set; 10. Motor one; 11. Slide rod two; 12. Lead screw two; 13. Motor two; 14. Motor three; 15. Clamping assembly; 1501. Turntable; 1502. Anti-slip pad. Detailed Implementation
[0016] like Figure 1-3 As shown, a metal water tank processing and tilting fixture includes a lifting guard plate 1 and a slide rail 5. A lifting slide plate 2 is slidably connected inside the lifting guard plate 1, and a hydraulic lifting rod 3 is installed below the lifting guard plate 1. The slide rail 5 is installed at the rear end of the lifting guard plate 1, and a slide rod 6 is slidably connected inside the slide rail 5. A lead screw 8 is threadedly connected to the inner side of the slide rod 6. A slider 7 is installed at one end of the slide rod 6, and the slider 7 is welded to the slide rod 6. A gear set 9 is installed in the middle of the lead screw 8, and a motor 10 is installed on one side of the gear set 9. A base plate 4 is installed at the lower end of the lifting slide plate 2. The base plate 4 and the lifting slide plate 2 are welded together. The device is stably placed through the base plate 4. The hydraulic lifting rod 3 extends and retracts, causing the lifting guard plate 1 to move on the lifting slide plate 2, changing the clamping height to half the height of the metal water tank. The motor 10 drives the lead screw 8 to rotate through the gear set 9. The threads at both ends of the lead screw 8 are opposite, thereby driving the two slide rods 6 to move in opposite directions in the slide rail 5, thereby clamping the metal water tank between the clamping components 15. The clamping position is on the central axis of the metal water tank. The hydraulic lifting rod 3 extends and causes the lifting guard plate 1 to rise, thereby raising the metal water tank to a sufficient height.
[0017] like Figure 1-3 As shown, slide rods 11 are installed on the upper and lower sides of the slider 7, and slide rods 11 are slidably connected to the slider 7. Motor 13 is installed at the rear end of slide rod 11, and motor 13 is embedded in slide rod 11. Lead screw 12 is installed in the middle of the slider 7, and lead screw 12 is threadedly connected to the slider 7. Motor 14 is installed on the outer side of the front end of slide rod 11, and clamping assembly 15 is installed on the inner side of the front end of slide rod 11. Clamping assembly 15 includes a rotating disk 1501 and an anti-slip pad 150. 2. A non-slip pad 1502 is installed on one side of the rotary table 1501. The second motor 13 drives the second lead screw 12 to rotate, causing the second slide rod 11 to slide in the slider 7, changing the forward extension distance of the clamping assembly 15. The non-slip pad 1502 prevents the metal water tank from slipping when it is clamped. The third motor 14 drives the metal water tank to rotate through the rotary table 1501, flipping the metal water tank over. The hydraulic lifting rod 3 then shortens to lower the metal water tank. The first motor 10 and the second motor 13 then rotate in opposite directions to release the metal water tank, making it easier to process different surfaces.
[0018] Working principle: When using this metal water tank processing and flipping fixture, firstly, after the device is firmly supported on the working plane by the base plate 4, the hydraulic lifting rod 3 begins to move precisely, driving the lifting guard plate 1 to move vertically along the guide groove of the lifting slide plate 2 until the clamping height is precisely positioned at 1 / 2 of the total height of the metal water tank; at this time, the second motor 13 starts, driving the second lead screw 12 to rotate through the precision coupling, forcing the second slide rod 11 to slide smoothly in the linear bearing of the slider 7, pushing the clamping assembly 15 forward in the horizontal direction to the preset position; the synchronously activated first motor 10 drives the bidirectional reverse thread lead screw 8 to rotate through the gear set 9, and its two ends of reverse threads precisely control the two slide rods 6 on the slide rail 5. The system achieves mirror-symmetrical movement, allowing the clamping assembly 15 with anti-slip pads 1502 to simultaneously press against the metal water tank from both sides, with the center of clamping force strictly aligned with the central axis of the water tank. After clamping, the hydraulic lifting rod 3 extends a second time, lifting the water tank at a constant speed to a safe tilting height via the lifting guard plate 1. During this process, the polyurethane friction surface of the anti-slip pads 1502 effectively suppresses load slippage. The motor 3 14 then outputs a 360° rotational motion through the rotary table 1501, driving the suspended water tank to complete a smooth tilting operation. Finally, the hydraulic lifting rod 3 retracts to achieve a buffered descent, and the motors 10 and 2 13 synchronously reverse to release the clamping, enabling fully automatic attitude adjustment for the processing of six-sided water tanks of different specifications.
Claims
1. A metal water tank processing and tilting fixture, comprising a lifting guard plate (1) and a slide rail (5), characterized in that, The lifting guard plate (1) is internally slidably connected to a lifting slide plate (2), and a hydraulic lifting rod (3) is installed below the lifting guard plate (1). The slide rail (5) is installed at the rear end of the lifting guard plate (1), and a slide rod (6) is internally slidably connected to the slide rail (5). A screw rod (8) is threadedly connected to the inner side of the slide rod (6). A slider (7) is installed at one end of the slide rod (6), and the slider (7) and the slide rod (6) are welded together.
2. The metal water tank processing and tilting fixture according to claim 1, characterized in that, A gear set (9) is installed in the middle of the lead screw (8), and a motor (10) is installed on one side of the gear set (9).
3. The metal water tank processing and tilting fixture according to claim 1, characterized in that, The slider (7) has two sliding rods (11) installed on its upper and lower sides, and the two sliding rods (11) are slidably connected to the slider (7).
4. The metal water tank processing and tilting fixture according to claim 3, characterized in that, The rear end of the slide bar 2 (11) is equipped with a motor 2 (13), and the motor 2 (13) and the slide bar 2 (11) are embedded in each other.
5. The metal water tank processing and tilting fixture according to claim 1, characterized in that, The slider (7) has a lead screw (12) installed in the middle of its interior, and the lead screw (12) is threadedly connected to the slider (7).
6. The metal water tank processing and tilting fixture according to claim 3, characterized in that, Motor 3 (14) is installed on the outer front end of the slide bar 2 (11), and clamping assembly (15) is installed on the inner front end of the slide bar 2 (11).
7. The metal water tank processing and tilting fixture according to claim 6, characterized in that, The clamping assembly (15) includes a rotating disk (1501) and an anti-slip pad (1502), and the anti-slip pad (1502) is installed on one side of the rotating disk (1501).
8. The metal water tank processing and tilting fixture according to claim 1, characterized in that, The lower end of the lifting slide plate (2) is equipped with a base plate (4), and the base plate (4) and the lifting slide plate (2) are welded together.