An adsorption force automatic adjusting suction cup for high-altitude operation robot
Patent Information
- Application Number
- CN202522276830.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0004]为了解决现有的传统高空作业机器人吸附吸盘采用单一吸附结构,仅通过单个吸盘与作业面接触实现吸附,而高空作业面常存在微小凸起或不平整区域,传统吸盘无法灵活微调吸附位置,易出现局部漏气,导致吸附力下降,甚至引发吸附失效,存在机器人坠落的安全隐患的技术问题,本实用新型提供了一种用于高空作业机器人的吸附力自动调节吸盘
在本实用新型中,通过固定板的四个固定孔与四个第一螺孔,将安装组件、吸附组件稳固安装,安装组件实现负压发生组件的灵活拆装与固定,启动负压发生组件的微型真空泵,负压经气路管传递至吸附组件的支撑管,主吸盘配合第一硅胶吸附垫实现主吸附,若干个L型支撑管、弹簧、活动杆带动辅助吸盘微调适配作业面凸起,第二硅胶吸附垫增强辅助吸附,开关阀调节气路确保负压稳定,整体结构吸附可靠,能有效避免高空吸附失效,适配不同机器人与作业面需求。
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Figure CN224751338U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of robotics technology, and in particular to an automatically adjustable suction cup for high-altitude work robots. Background Technology
[0002] In high-altitude operations such as building exterior wall maintenance, high-altitude equipment repair, and power line inspection, high-altitude operation robots need to rely on adsorption devices to stably attach to the work surface in order to complete various precise operations. As the core adsorption component, the performance of the adsorption suction cup directly determines the safety and reliability of the robot's operation.
[0003] Currently, traditional high-altitude work robots use a single suction cup structure, which achieves adsorption by contacting the work surface with only a single suction cup. However, high-altitude work surfaces often have small bumps or uneven areas. Traditional suction cups cannot flexibly adjust the adsorption position, which can easily lead to local air leakage, resulting in a decrease in adsorption force or even adsorption failure, posing a safety hazard of robot falling. Utility Model Content
[0004] To address the technical problem that existing traditional suction cups for aerial work robots use a single suction structure, relying solely on a single suction cup to contact the work surface for adsorption, while aerial work surfaces often have small bumps or uneven areas, traditional suction cups cannot flexibly adjust the adsorption position, are prone to local air leakage, leading to decreased adsorption force, or even adsorption failure, posing a safety hazard of robot falling, this utility model provides an automatically adjustable suction cup for aerial work robots.
[0005] The technical solution provided by this utility model embodiment is as follows: This utility model provides an automatic suction cup for a high-altitude work robot with adjustable adsorption force, comprising: a fixing plate, fixing holes, mounting components, a negative pressure generating component, a first screw hole, and an adsorption component; The mounting assembly includes a mounting plate, a first retaining plate, a first bolt, a first retaining slot, a second retaining slot, a second screw hole, a second retaining plate, and a third screw hole; The negative pressure generating assembly includes an L-shaped plate, a miniature vacuum pump, a gas pipeline, and a switching valve; The adsorption assembly includes a mounting plate, a second bolt, a fourth screw hole, a support tube, a main suction cup, a first silicone adsorption pad, an L-shaped support tube, a spring, an auxiliary suction cup, a movable rod, and a second silicone adsorption pad.
[0006] The beneficial effects of the technical solution provided by this utility model embodiment include at least the following: In this invention, the mounting component and the adsorption component are securely installed through the four fixing holes and four first screw holes of the fixing plate. The mounting component enables flexible disassembly and fixation of the negative pressure generating component. The micro vacuum pump of the negative pressure generating component is started, and the negative pressure is transmitted to the support tube of the adsorption component through the air passage. The main suction cup works with the first silicone adsorption pad to achieve main adsorption. Several L-shaped support tubes, springs, and movable rods drive the auxiliary suction cup to finely adjust and adapt to the protrusion of the working surface. The second silicone adsorption pad enhances auxiliary adsorption. The switch valve adjusts the air passage to ensure stable negative pressure. The overall structure has reliable adsorption and can effectively avoid high-altitude adsorption failure, adapting to the needs of different robots and working surfaces. Attached Figure Description
[0007] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0008] Figure 1 This is a schematic diagram of the overall structure of an automatically adjustable suction cup for a high-altitude work robot, provided as an embodiment of the present invention.
[0009] Figure 2 This is a schematic diagram of the installation assembly of an automatically adjustable suction cup for a high-altitude work robot, provided as an embodiment of the present invention.
[0010] Figure 3 An exploded view of the installation assembly of an automatically adjustable suction cup for a high-altitude work robot, provided as an embodiment of this utility model.
[0011] Figure 4 This is a schematic diagram of the negative pressure generating component of an automatically adjusting suction cup for a high-altitude work robot, provided as an embodiment of the present invention.
[0012] Figure 5 An exploded view of the adsorption assembly of an automatically adjustable suction cup for a high-altitude work robot, provided as an embodiment of this utility model.
[0013] Figure 6 This invention provides an embodiment of an automatically adjustable suction cup for a high-altitude work robot. Figure 5 Enlarged view of the structure at point A in the image.
[0014] Reference numerals: 1. Fixing plate; 2. Fixing hole; 3. Mounting assembly; 4. Negative pressure generating assembly; 5. First screw hole; 6. Adsorption assembly; 31. Mounting plate; 32. First clamping plate; 33. First bolt; 34. First slot; 35. Second slot; 36. Second screw hole; 37. Second clamping plate; 38. Third screw hole; 41. L-shaped plate; 42. Miniature vacuum pump; 43. Gas pipe; 44. Switch valve; 61. Mounting plate; 62. Second bolt; 63. Fourth screw hole; 64. Support tube; 65. Main suction cup; 66. First silicone adsorption pad; 67. L-shaped support tube; 68. Spring; 69. Auxiliary suction cup; 691. Movable rod; 692. Second silicone adsorption pad.
[0015] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation
[0016] The technical solution of this utility model will now be described with reference to the accompanying drawings. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some well-known technologies. Furthermore, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this utility model.
[0017] like Figures 1 to 6 As shown, an embodiment of this utility model provides an automatically adjustable suction cup for a high-altitude work robot, comprising: a fixing plate 1, a fixing hole 2, a mounting component 3, a negative pressure generating component 4, a first screw hole 5, and a suction component 6.
[0018] Mounting component 3 includes mounting plate 31, first clamping plate 32, first bolt 33, first clamping slot 34, second clamping slot 35, second screw hole 36, second clamping plate 37 and third screw hole 38.
[0019] The negative pressure generating component 4 includes an L-shaped plate 41, a micro vacuum pump 42, a gas pipe 43, and a switching valve 44.
[0020] The adsorption assembly 6 includes a mounting plate 61, a second bolt 62, a fourth screw hole 63, a support tube 64, a main suction cup 65, a first silicone adsorption pad 66, an L-shaped support tube 67, a spring 68, an auxiliary suction cup 69, a movable rod 691, and a second silicone adsorption pad 692.
[0021] It should be noted that the present invention relates to an automatically adjustable suction cup for a high-altitude work robot. The main suction cup 65 of the suction component 6 works with the first silicone suction pad 66 to achieve main adsorption. The L-shaped support tube 67, spring 68, and movable rod 691 drive the auxiliary suction cup 69 to make fine adjustments to adapt to the small protrusions on the working surface. The second silicone suction pad 692 enhances auxiliary adsorption. The "main + auxiliary" adsorption improves adsorption stability and avoids failure at high altitudes.
[0022] In one possible implementation, four fixing holes 2 are provided, and the four fixing holes 2 are respectively opened at the four corners of the right end of the fixing plate 1. The left end of the mounting component 3 is fixedly connected to the upper right end of the fixing plate 1, the left end of the negative pressure generating component 4 is fixedly connected to the right end of the mounting component 3, four first screw holes 5 are provided, and the four first screw holes 5 are all opened at the lower right end of the fixing plate 1. The left end of the adsorption component 6 is fixedly connected to the lower right end of the fixing plate 1.
[0023] It should be noted that the four fixing holes 2 and the four first screw holes 5 are respectively distributed at the four corners and the bottom of the fixing plate 1, so that the connection position of the mounting component 3, the adsorption component 6 and the fixing plate 1 is balanced. The negative pressure generating component 4 is fixed by the mounting component 3. The overall structure is subjected to uniform force, which improves the stability of the device installation and prevents the components from loosening during high-altitude operations.
[0024] In one possible implementation, the left end of the mounting plate 31 is fixedly connected to the upper right end of the fixing plate 1. The first slot 34 is opened at the upper end of the mounting plate 31. There are two second slots 35, two second screw holes 36, a first bolt 33, a second locking plate 37, and a third screw hole 38. The two second slots 35 are both opened at the right end of the mounting plate 31, and the two second screw holes 36 are both opened at the right end of the mounting plate 31 and are located on both sides of the second slots 35 respectively. The two second slots 35 and the two second screw holes 36 are all through the first slot 34. The left ends of the two second locking plates 37 are fixedly connected to the right end of the first locking plate 32. The two third screw holes 38 are both opened at the right end of the first locking plate 32 and are located on both sides of the two second locking plates 37 respectively.
[0025] It should be noted that the two second slots 35 and the second screw holes 36 are correspondingly set with the two second plates 37 and the third screw holes 38. Together with the first slot 34 and the first plate 32, they provide multiple sets of positioning and fixing points for the connection between the mounting plate 31 and the first plate 32, thereby improving the connection accuracy of the mounting component 3 and avoiding component misalignment.
[0026] In one possible implementation, the first locking plate 32 is movably engaged in the first locking groove 34, the two second locking plates 37 are respectively movably engaged in the corresponding second locking grooves 35, and the outer surfaces of the two first bolts 33 are respectively threaded to the inner wall of the corresponding second screw hole 36 and respectively extend into the corresponding third screw hole 38.
[0027] It should be noted that the first card plate 32 and the second card plate 37 are movably engaged with the first card slot 34 and the second card slot 35 respectively, and are fixed by the first bolt 33 passing through the second screw hole 36 and the third screw hole 38. This facilitates the installation and disassembly of the component 3 and the micro vacuum pump 42 on it, while ensuring a firm connection and adapting to the needs of different robots.
[0028] In one possible implementation, the left end of the L-shaped plate 41 is fixedly connected to the right end of the two second clamping plates 37, the lower end of the micro vacuum pump 42 is fixedly installed on the lower inner wall of the L-shaped plate 41, the rear end of the gas pipe 43 is inserted and fixedly connected to the front end of the micro vacuum pump 42, and the switch valve 44 is inserted and movably installed on the outer surface of the gas pipe 43.
[0029] It should be noted that the L-shaped plate 41 is fixed by two second clamping plates 37, providing a stable installation base for the micro vacuum pump 42. The air pipe 43 is tightly connected to the micro vacuum pump 42, and the switching valve 44 flexibly adjusts the air path to ensure stable and controllable negative pressure transmission, adapting to the adsorption force requirements of different working surfaces.
[0030] In one possible implementation, four second bolts 62 and four fourth screw holes 63 are provided. The left end of the support tube 64 is fixedly connected to the center of the right end of the mounting plate 61. The left end of the main suction cup 65 is fixedly connected to the right end of the support tube 64. The left end of the first silicone suction pad 66 is fixedly connected to the right end of the main suction cup 65. Several L-shaped support tubes 67, springs 68, auxiliary suction cups 69, movable rods 691, and second silicone suction pads 692 are provided. The ends of several L-shaped support tubes 67 near the center of the main suction cup 65 are fixedly connected to the outer surface of the main suction cup 65. The left ends of several springs 68 are fixedly connected to the right ends of the corresponding L-shaped support tubes 67. The left ends of several auxiliary suction cups 69 are fixedly connected to the right ends of the corresponding springs 68. The right ends of several movable rods 691 are fixedly connected to the left ends of the corresponding auxiliary suction cups 69. The left ends of several second silicone suction pads 692 are fixedly connected to the right ends of the corresponding auxiliary suction cups 69.
[0031] It should be noted that the four second bolts 62 and the fourth screw hole 63 ensure a stable connection between the mounting plate 61 and the main suction cup 65. The support tube 64 connects the mounting plate 61 and the main suction cup 65 in the center. The first silicone adsorption pad 66 enhances the sealing of the main adsorption. Several L-shaped support tubes 67, springs 68, and auxiliary suction cups 69 work together to adapt to the small protrusions on the working surface. Combined with the second silicone adsorption pad 692 and the movable rod 691, a "main + auxiliary" adsorption structure is formed to improve the adsorption stability.
[0032] In one possible implementation, the outer surfaces of the four second bolts 62 are threaded to the inner wall of the corresponding fourth screw hole 63 and extend into the corresponding first screw hole 5.
[0033] Several L-shaped support tubes 67 are arranged in a ring array around the center of the main suction cup 65.
[0034] Several movable rods 691 are located inside the corresponding springs 68, and there is a gap between each of them and the inner wall of the corresponding springs 68. The left ends of the several movable rods 691 are interlocked and movably connected to the right ends of the corresponding L-shaped support tubes 67.
[0035] It should be noted that the L-shaped support tubes 67 are arranged in a ring array to ensure uniform auxiliary adsorption force. The movable rod 691 moves flexibly within the spring 68, guiding the auxiliary suction cup 69 to make fine adjustments, preventing the spring 68 from shifting, and improving the reliability of auxiliary adsorption.
[0036] In one possible implementation, the end of the gas pipe 43 away from the micro vacuum pump 42 passes through the lower inner wall of the L-shaped plate 41 and extends to the outer surface of the support pipe 64, where it is inserted and fixedly connected to the outer surface of the support pipe 64.
[0037] It should be noted that the air pipe 43 passes through the L-shaped plate 41 and is tightly connected to the support pipe 64, ensuring that the negative pressure generated by the micro vacuum pump 42 can be efficiently transmitted to the main suction cup 65, reducing air leakage, ensuring stable main suction force, and meeting the suction needs of high-altitude operations.
[0038] The beneficial effects of the technical solution provided by this utility model embodiment include at least the following: In this utility model, the mounting component 3 and the adsorption component 6 are securely installed through the four fixing holes 2 and the four first screw holes 5 of the fixing plate 1. The mounting component 3 enables flexible disassembly and fixation of the negative pressure generating component 4. The micro vacuum pump 42 of the negative pressure generating component 4 is started, and the negative pressure is transmitted to the support tube 64 of the adsorption component 6 through the air passage 43. The main suction cup 65 works with the first silicone adsorption pad 66 to achieve main adsorption. Several L-shaped support tubes 67, springs 68, and movable rods 691 drive the auxiliary suction cup 69 to finely adjust and adapt to the protrusion of the working surface. The second silicone adsorption pad 692 enhances auxiliary adsorption. The switch valve 44 adjusts the air passage to ensure stable negative pressure. The overall structure has reliable adsorption and can effectively avoid high-altitude adsorption failure, adapting to the needs of different robots and working surfaces.
[0039] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the preferred embodiments; however, those skilled in the art can fully understand this utility model without these details. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0040] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An automatically adjustable suction cup for high-altitude work robots, characterized in that, include: Fixing plate, fixing holes, mounting components, negative pressure generating components, first screw hole, and adsorption components; The mounting assembly includes a mounting plate, a first retaining plate, a first bolt, a first retaining slot, a second retaining slot, a second screw hole, a second retaining plate, and a third screw hole; The negative pressure generating assembly includes an L-shaped plate, a miniature vacuum pump, a gas pipeline, and a switching valve; The adsorption assembly includes a mounting plate, a second bolt, a fourth screw hole, a support tube, a main suction cup, a first silicone adsorption pad, an L-shaped support tube, a spring, an auxiliary suction cup, a movable rod, and a second silicone adsorption pad.
2. The automatically adjusting suction cup for high-altitude work robots according to claim 1, characterized in that, The mounting holes are provided in four places, and the four mounting holes are respectively opened at the four corners of the right end of the mounting plate. The left end of the mounting component is fixedly connected to the upper right end of the mounting plate. The left end of the negative pressure generating component is fixedly connected to the right end of the mounting component. The first screw holes are provided in four places, and the four first screw holes are all opened at the lower right end of the mounting plate. The left end of the adsorption component is fixedly connected to the lower right end of the mounting plate.
3. The automatically adjusting suction cup for high-altitude work robots according to claim 1, characterized in that, The left end of the mounting plate is fixedly connected to the upper right end of the fixing plate. The first slot is opened at the upper end of the mounting plate. There are two second slots, two second screw holes, two first bolts, two second plates, and two third screw holes. The two second slots are opened at the right end of the mounting plate, and the two second screw holes are opened at the right end of the mounting plate, respectively located on both sides of the second slot. The two second slots and the two second screw holes are all through the first slot. The left ends of the two second plates are fixedly connected to the right end of the first plate. The two third screw holes are opened at the right end of the first plate, respectively located on both sides of the two second plates.
4. The automatically adjusting suction cup for high-altitude work robots according to claim 1, characterized in that, The first card plate is movably engaged in the first slot, and the two second cards are movably engaged in the corresponding second slots. The outer surfaces of the two first bolts are threadedly connected to the inner wall of the corresponding second screw holes and extend into the corresponding third screw holes.
5. The automatically adjusting suction cup for high-altitude work robots according to claim 1, characterized in that, The left end of the L-shaped plate is fixedly connected to the right end of the two second plates. The lower end of the micro vacuum pump is fixedly installed on the lower inner wall of the L-shaped plate. The rear end of the gas pipe is inserted and fixedly connected to the front end of the micro vacuum pump. The switch valve is inserted and movably installed on the outer surface of the gas pipe.
6. The automatically adjusting suction cup for high-altitude work robots according to claim 1, characterized in that, The second bolt and the fourth screw hole are each provided with four. The left end of the support tube is fixedly connected to the center of the right end of the mounting plate. The left end of the main suction cup is fixedly connected to the right end of the support tube. The left end of the first silicone suction pad is fixedly connected to the right end of the main suction cup. Several L-shaped support tubes, springs, auxiliary suction cups, movable rods, and second silicone suction pads are provided. The ends of several L-shaped support tubes near the center of the main suction cup are fixedly connected to the outer surface of the main suction cup. The left ends of several springs are respectively fixedly connected to the right ends of the corresponding L-shaped support tubes. The left ends of several auxiliary suction cups are respectively fixedly connected to the right ends of the corresponding springs. The right ends of several movable rods are respectively fixedly connected to the left ends of the corresponding auxiliary suction cups. The left ends of several second silicone suction pads are respectively fixedly connected to the right ends of the corresponding auxiliary suction cups.
7. The automatically adjusting suction cup for high-altitude work robots according to claim 1, characterized in that, The outer surfaces of the four second bolts are respectively threaded to the inner wall of the corresponding fourth screw hole and extend into the corresponding first screw hole; Several of the L-shaped support tubes are arranged in a circular array around the center of the main suction cup; Several movable rods are located inside corresponding springs and have gaps with the inner wall of the corresponding springs. The left ends of several movable rods are movably connected to the right ends of corresponding L-shaped support tubes.
8. The automatically adjusting suction cup for high-altitude work robots according to claim 1, characterized in that, The end of the gas pipe away from the micro vacuum pump passes through the lower inner wall of the L-shaped plate and extends to the outer surface of the support pipe, where it is inserted and fixedly connected to the outer surface of the support pipe.