A die cutting apparatus for book production
Patent Information
- Application Number
- CN202521323626.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-06-26
AI Technical Summary
然而,这种设计存在一些问题:相邻两个刀具之间不可避免地存在极小的缝隙,尽管缝隙微小,但在切割过程中,纸张与缝隙对应处容易出现切割不到位的情况,这不仅降低了切割效率,还影响了切割效果和最终产品的质量
1、本申请中使用同一个切刀分别对纸张的三个侧边进行裁切,每次裁切时,均使纸张完全切断、一分为二,因此可以有效避免多个刀具裁切时由于刀具间存在缝隙导致切割不完全的现象。
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Figure CN224751384U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of book cutting technology, and more specifically, to a die-cutting device for book production. Background Technology
[0002] Die-cutting equipment plays a crucial role in the book printing process. Traditional die-cutting equipment typically has three blades that simultaneously cut three sides of the book. However, this design has some problems: a tiny gap inevitably exists between adjacent blades. Despite the small gap, during the cutting process, the paper may not be cut precisely at the corresponding gap, which not only reduces cutting efficiency but also affects the cutting effect and the quality of the final product.
[0003] Furthermore, traditional die-cutting equipment lacks flexibility and adaptability when dealing with paper of different materials and thicknesses. Fixed cutting parameters fail to meet diverse needs, leading to quality problems such as burrs, tears, or dimensional deviations at the cut edges, severely impacting product yield. Meanwhile, manually adjusting cutting parameters is inefficient and inaccurate, increasing production and time costs.
[0004] To address the aforementioned problems, this application proposes a die-cutting device for book production that facilitates cutting. This device aims to improve cutting efficiency and quality, reduce production costs, and meet the modern book printing industry's demand for efficient and precise die-cutting equipment. Utility Model Content
[0005] In view of the problems existing in the prior art, this utility model provides a die-cutting device for book production to solve the technical problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a die-cutting device for book production, comprising a worktable, a cutter, a rotating assembly, and a lifting assembly. The cutter is mounted on the rotating assembly for cutting paper. The rotating assembly is mounted below the lifting assembly for driving the cutter to rotate to correspond to the three sides of the paper, so that the cutter cuts the three sides of the paper. The lifting assembly is mounted on the worktable for driving the rotating assembly and the cutter to move up and down, thereby achieving the cutting of the paper by the cutter.
[0007] By adopting the above technical solution, the same cutter cuts the three sides of the paper separately. Each cut completely severs the paper and divides it into two pieces. Therefore, it can effectively avoid the phenomenon of incomplete cutting caused by gaps between the cutters when multiple cutters are used.
[0008] The present invention is further provided with a pad for placing paper on the workbench, a baffle for limiting the paper is fixed on one side of the pad, and several knife grooves are opened on the pad to prevent the cutter from hitting the pad when cutting the paper, thus preventing damage to the cutter blade.
[0009] The present invention is further configured such that the rotating component includes a first drive motor and a mounting plate, the first drive motor is mounted on the lifting component, and the output shaft of the first drive motor passes through the lifting component and is connected to the mounting plate, and the cutter is fixed to the lower surface of the mounting plate.
[0010] The present invention is further configured such that the lifting assembly includes a support frame, a drive cylinder, and a lifting plate. The support frame is fixed to the upper surface of the workbench, the drive cylinder is fixed to the upper surface of the support frame, and the telescopic end of the drive cylinder passes through the support frame and is connected to the lifting plate. A guide rod for limiting the movement path of the lifting plate is installed on the lifting plate, and the guide rod slides through the support frame, so that the lifting plate can only move up and down along the telescopic direction of the drive cylinder. A first drive motor is installed on the lifting plate, and the output shaft of the first drive motor passes through the lifting plate and is connected to the mounting plate.
[0011] The present invention is further configured such that a limiting block is provided above the mounting plate, a connecting rod is provided between the limiting block and the mounting plate for connecting the two, and a limiting frame is provided on the lower surface of the lifting plate for limiting the vertical movement of the limiting block but not limiting its horizontal movement. A first clearance groove is provided on the limiting frame for the connecting rod to pass through and move.
[0012] The present invention is further configured such that a pressure plate assembly for pressing and positioning paper is installed on the worktable. The pressure plate assembly includes a longitudinal moving assembly, a pressing plate, and a connecting plate for connecting the two. A second clearance groove is provided on the baffle for the connecting plate to pass through and move up and down. The pressing plate is located above the pad and below the lifting assembly and the rotating assembly, and is used to press and fix the paper from above, so as to facilitate the cutter to cut the paper.
[0013] The present invention is further configured such that the longitudinal moving component includes a second drive motor, a lead screw, a moving block, and a mounting frame. The lead screw is longitudinally mounted on the mounting frame, and both ends of the lead screw are rotatably connected to the mounting frame. The second drive motor is fixed to the top of the mounting frame, and its output shaft is connected to the lead screw. The moving block is threaded onto the outside of the lead screw, and the moving block is slidably connected to the mounting frame. The moving block can move longitudinally. The connecting plate is fixedly connected to the moving block.
[0014] Compared with the prior art, this utility model provides a die-cutting device for book production, which has the following beneficial effects: 1. In this application, the same cutter is used to cut the three sides of the paper separately. Each cut completely cuts the paper in half, thus effectively avoiding the phenomenon of incomplete cutting due to gaps between the cutters when multiple cutters are used.
[0015] 2. This application also includes a baffle and pressure plate assembly for positioning and pressing the paper, which prevents the paper from shifting during the cutting process and ensures cutting accuracy. Attached Figure Description
[0016] Figure 1 A schematic diagram of the overall structure of a die-cutting machine for book production; Figure 2 This is a structural schematic diagram of the rotating component and the lifting component; Figure 3 This is a schematic diagram of the rotating assembly and the lifting plate in their unconnected state. Figure 4 This is a structural schematic diagram of the pressure plate assembly and the baffle.
[0017] In the diagram: 1. Workbench; 2. Cutting blade; 3. Rotating assembly; 301. First drive motor; 302. Mounting plate; 303. Limiting block; 304. Connecting rod; 4. Lifting assembly; 401. Support frame; 402. Drive cylinder; 403. Lifting plate; 404. Guide rod; 405. Limiting frame; 406. First clearance groove; 5. Pad plate; 501. Blade groove; 6. Baffle plate; 601. Second clearance groove; 7. Pressure plate assembly; 701. Longitudinal movement assembly; 7011. Second drive motor; 7012. Lead screw; 7013. Moving block; 7014. Mounting frame; 702. Extrusion plate; 703. Connecting plate. Detailed Implementation
[0018] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0019] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0021] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0022] Please see Figure 1-4A die-cutting machine for book production includes a worktable 1, a cutter 2, a rotating assembly 3, and a lifting assembly 4. The cutter 2 is mounted on the rotating assembly 3 and is used to cut paper. The rotating assembly 3 is mounted below the lifting assembly 4 and drives the cutter 2 to rotate so that it aligns with the three sides of the paper, allowing the cutter 2 to cut the paper along these three sides. The lifting assembly 4 is mounted on the worktable 1 and drives the rotating assembly 3 and the cutter 2 to move up and down, enabling the cutter 2 to cut the paper. The worktable 1 is equipped with... A paper-holding pad 5 has a baffle 6 fixed on one side for limiting the paper's position. Several knife grooves 501 are provided on the pad 5 to prevent the cutter 2 from impacting the pad 5 during paper cutting and causing damage to the cutter blade. The rotating assembly 3 includes a first drive motor 301 and a mounting plate 302. The first drive motor 301 is mounted on the lifting assembly 4, and its output shaft passes through the lifting assembly 4 and is connected to the mounting plate 302. The cutter 2 is fixed to the lower surface of the mounting plate 302. The lifting assembly 4 includes a support... The system comprises a support frame 401, a drive cylinder 402, and a lifting plate 403. The support frame 401 is fixed to the upper surface of the worktable 1. The drive cylinder 402 is fixed to the upper surface of the support frame 401, and its telescopic end passes through the support frame 401 and is connected to the lifting plate 403. A guide rod 404 is installed on the lifting plate 403 to restrict its movement path. The guide rod 404 slides through the support frame 401, allowing the lifting plate 403 to move up and down only along the telescopic direction of the drive cylinder 402. The motor 301 is mounted on the lifting plate 403, and the output shaft of the first drive motor 301 passes through the lifting plate 403 and is connected to the mounting plate 302. There is a limiting block 303 above the mounting plate 302, and there is a connecting rod 304 between the limiting block 303 and the mounting plate 302 for connecting the two. The lower surface of the lifting plate 403 has a limiting frame 405 for limiting the vertical movement of the limiting block 303 but not limiting its horizontal movement. The limiting frame 405 has a first clearance groove 406 for the connecting rod 304 to pass through and move.
[0023] In practical applications, the prepared paper is placed on the pad 5 and attached to the baffle 6. The pressure plate assembly 7 is activated to press and fix the paper. Then, the rotating assembly 3 is activated so that the cutter 2 is aligned with the top of the wide side of the paper. The lifting assembly 4 is activated so that the cutter 2 moves downward to cut the paper. After cutting, the lifting assembly 4 moves the cutter 2 upward away from the paper area. The rotating assembly 3 is activated again so that the cutter 2 is aligned with the long side of the paper. The lifting assembly 4 is activated so that the cutter 2 moves downward to cut. The above operation is repeated to cut the bottom of the wide side of the paper, thereby achieving three-sided cutting of the paper.
[0024] In actual operation, it is important to note that the length of the pad 5 should be less than the length of the paper after cutting, so as to avoid interference between the cutter 2 and the pad 5 when cutting the wide edge of the paper.
[0025] In this embodiment, a pressure plate assembly 7 for pressing and positioning paper is installed on the workbench 1. The pressure plate assembly 7 includes a longitudinal moving assembly 701, a pressing plate 702, and a connecting plate 703 for connecting the two. A second clearance groove 601 is provided on the baffle 6 for the connecting plate 703 to pass through and move up and down. The pressing plate 702 is located above the pad 5 and below the lifting assembly 4 and the rotating assembly 3, and is used to press and fix the paper from above, so as to facilitate the cutter 2 to cut the paper. The longitudinal moving assembly 701 includes a second drive motor 701. 1. A lead screw 7012, a movable block 7013, and a mounting bracket 7014. The lead screw 7012 is longitudinally mounted on the mounting bracket 7014, and both ends of the lead screw 7012 are rotatably connected to the mounting bracket 7014. The second drive motor 7011 is fixed to the top of the mounting bracket 7014, and its output shaft is connected to the lead screw 7012. The movable block 7013 is threaded onto the outside of the lead screw 7012, and the movable block 7013 is slidably connected to the mounting bracket 7014. The movable block 7013 can move longitudinally. The connecting plate 703 is fixedly connected to the movable block 7013.
[0026] When the paper is pressed and fixed, the second drive motor 7011 is started, which drives the lead screw 7012 to rotate, thereby driving the moving block 7013 to move downward. Through the connecting plate 703, the pressing plate 702 moves downward together until it contacts the upper surface of the paper and applies a certain pressure to the paper to fix it.
[0027] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
[0028] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, their electrical connections and specific circuit structures will not be elaborated here.
[0029] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies, and this utility model will not elaborate on them.
Claims
1. A die-cutting device for book production, characterized in that, It includes a worktable (1), a cutter (2), a rotating assembly (3), and a lifting assembly (4), wherein, The cutter (2) is mounted on the rotating assembly (3) and is used to cut the paper. The rotating component (3) is installed below the lifting component (4) and is used to drive the cutter (2) to rotate so that it corresponds to the three sides of the paper, so that the cutter (2) cuts the three sides of the paper. The lifting assembly (4) is installed on the worktable (1) and is used to drive the rotating assembly (3) and the cutter (2) to move up and down.
2. The die-cutting equipment for book production according to claim 1, characterized in that, The workbench (1) is provided with a pad (5) for placing paper. A baffle (6) for limiting the paper is fixed on one side of the pad (5). Several knife grooves (501) are opened on the pad (5).
3. The die-cutting equipment for book production according to claim 1, characterized in that, The rotating assembly (3) includes a first drive motor (301) and a mounting plate (302). The first drive motor (301) is mounted on the lifting assembly (4), and the output shaft of the first drive motor (301) passes through the lifting assembly (4) and is connected to the mounting plate (302). The cutter (2) is fixed to the lower surface of the mounting plate (302).
4. The die-cutting equipment for book production according to claim 3, characterized in that, The lifting assembly (4) includes a support frame (401), a drive cylinder (402), and a lifting plate (403). The support frame (401) is fixed to the upper surface of the workbench (1), the drive cylinder (402) is fixed to the upper surface of the support frame (401), and the telescopic end of the drive cylinder (402) passes through the support frame (401) and is connected to the lifting plate (403). A guide rod (404) is installed on the lifting plate (403) to limit the movement path of the lifting plate (403), and the guide rod (404) slides through the support frame (401).
5. The die-cutting equipment for book production according to claim 4, characterized in that, The first drive motor (301) is mounted on the lifting plate (403), and the output shaft of the first drive motor (301) passes through the lifting plate (403) and is connected to the mounting plate (302).
6. The die-cutting equipment for book production according to claim 4, characterized in that, The mounting plate (302) has a limiting block (303) above it, and a connecting rod (304) for connecting the limiting block (303) and the mounting plate (302) is provided. The lower surface of the lifting plate (403) has a limiting frame (405) for restricting the vertical movement of the limiting block (303). The limiting frame (405) has a first clearance groove (406) for the connecting rod (304) to pass through and move.
7. A die-cutting device for book production according to claim 2, characterized in that, The workbench (1) is equipped with a pressure plate assembly (7) for pressing and positioning the paper. The pressure plate assembly (7) includes a longitudinal movement assembly (701), a pressing plate (702), and a connecting plate (703) for connecting the two. The baffle (6) has a second clearance groove (601) for the connecting plate (703) to pass through and move up and down. The pressing plate (702) is located above the pad (5) and below the lifting assembly (4) and the rotating assembly (3) for pressing and securing the paper from above.