A fruit and vegetable processing splitting machine
Patent Information
- Application Number
- CN202522096689.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0003]在公开号为CN110052410A提供的果蔬分瓣机中,通过切刀机构中的弓刀将瓣状水果切成半成品,但弓刀在对果蔬进行切割时,果蔬容易偏离,会导致果蔬切割不均匀,且不适用于一些例如苹果、梨子等自身较硬的单瓣果蔬
[0017] In this invention, multiple segmenting blades distributed in a ring cut evenly from the outer periphery. Combined with the pre-limiting effect of the stem-removing blade, this prevents the fruits and vegetables from shifting during the cutting process, ensuring that each segment is of uniform size and regular shape. The stem-removing blade of the ring mechanism can accurately remove the stem of the fruits and vegetables, leaving no stem residue and not damaging the flesh, thus reducing the waste of raw materials caused by improper stem removal. The segmenting blade adopts an inclined and progressive cutting method, and the force is more even when the blade of the segmenting blade comes into contact with the fruits and vegetables, which can effectively reduce the squeezing and tearing of the flesh and reduce the juice loss rate. At the same time, it avoids damage to the skin of fruits and vegetables caused by instantaneous impact, resulting in a more intact appearance of processed fruits and vegetables.
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Figure CN224751428U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fruit and vegetable processing technology, and in particular to a fruit and vegetable processing segmentation machine. Background Technology
[0002] Fruit and vegetable processing refers to the process of using physical, chemical, or biological technologies to treat fresh fruits and vegetables in order to extend their shelf life, improve their flavor and taste, enhance their nutritional value, or develop new products. It not only solves the problems of fresh fruits and vegetables being easily perishable and having uneven seasonal supply, but also enriches the variety of food products and is an important link in adding value to agricultural products and ensuring food supply.
[0003] In the fruit and vegetable segmenting machine disclosed in CN110052410A, the segmented fruit is cut into semi-finished products by the bow blade in the cutting mechanism. However, when the bow blade cuts the fruit and vegetables, the fruit and vegetables are prone to deviate, which will result in uneven cutting. It is not suitable for some hard single-segmented fruits and vegetables such as apples and pears.
[0004] Therefore, it is necessary to provide a new fruit and vegetable processing segmentation machine to solve the above-mentioned technical problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a new fruit and vegetable processing segmentation machine.
[0006] The fruit and vegetable processing segmenting machine provided by this utility model includes: a mounting base, a liftable mounting plate installed below the mounting base, and a mounting cylinder fixedly installed below the mounting plate. A ring-shaped stem-removing knife is fixedly installed at the bottom of the mounting cylinder. A plurality of segmenting knives are fixedly installed in a ring on the mounting cylinder, and the plurality of segmenting knives are located at the lower end of the mounting cylinder. The plurality of segmenting knives are all inclined, and the height of one end of the segmenting knife near the mounting cylinder is lower than the height of the other end. The stem-removing knife is located below the plurality of segmenting knives.
[0007] A ring-shaped baffle plate is also installed below the mounting base, and the ring-shaped baffle plate has an opening for the stem removal knife and the splitting knife to pass through. Two fixing rods, both of which are fixedly connected to the mounting base, are fixedly installed on the ring-shaped baffle plate.
[0008] The mounting base is equipped with a mounting bracket.
[0009] Preferably, two symmetrically distributed cylinders are fixedly mounted on the mounting base, and piston rods are fixedly mounted on the output ends of both cylinders, with the lower ends of both piston rods fixedly mounted on the mounting plate.
[0010] Preferably, each of the plurality of splitting blades is fixedly mounted with an inclined support frame at the end away from the mounting cylinder, and the end of the support frame away from the splitting blade is fixedly connected to the outer wall of the mounting cylinder.
[0011] Preferably, multiple sets of reinforcing ribs are fixedly installed on the upper side wall of the annular baffle, and the multiple sets of reinforcing ribs are evenly distributed at the opening.
[0012] Preferably, the upper end of the mounting cylinder passes through the mounting plate and is fixedly connected to it, a top block is slidably connected inside the mounting cylinder, and a top rod with its upper end fixedly connected to the mounting base is fixedly installed on the upper end of the top block.
[0013] Preferably, the mounting bracket includes a T-shaped plate fixedly mounted on one side of the mounting base, and an L-shaped connecting plate is mounted on one side of the T-shaped plate. The T-shaped plate has multiple sets of evenly distributed connecting holes, and the L-shaped connecting plate has another set of connecting holes on its side wall. One set of connecting holes on the L-shaped connecting plate is fixedly connected to one set of connecting holes on the T-shaped plate by connecting bolts. The upper side wall of the L-shaped connecting plate has a set of mounting holes.
[0014] Preferably, the lower end of the T-shaped plate is fixedly installed with two L-shaped hook plates that fit the mounting base.
[0015] Preferably, the side wall of the L-shaped connecting plate is provided with a diamond-shaped groove communicating with the connecting hole, and the ends of the connecting bolts are all located in the diamond-shaped groove.
[0016] Compared with related technologies, the fruit and vegetable processing segmentation machine provided by this utility model has the following beneficial effects:
[0017] In this invention, multiple segmenting blades distributed in a ring cut evenly from the outer periphery. Combined with the pre-limiting effect of the stem-removing blade, this prevents the fruits and vegetables from shifting during the cutting process, ensuring that each segment is of uniform size and regular shape. The stem-removing blade of the ring mechanism can accurately remove the stem of the fruits and vegetables, leaving no stem residue and not damaging the flesh, thus reducing the waste of raw materials caused by improper stem removal. The segmenting blade adopts an inclined and progressive cutting method, and the force is more even when the blade of the segmenting blade comes into contact with the fruits and vegetables, which can effectively reduce the squeezing and tearing of the flesh and reduce the juice loss rate. At the same time, it avoids damage to the skin of fruits and vegetables caused by instantaneous impact, resulting in a more intact appearance of processed fruits and vegetables. Attached Figure Description
[0018] Figure 1 A schematic diagram of a preferred embodiment of the fruit and vegetable processing segmentation machine provided by this utility model;
[0019] Figure 2 for Figure 1 The diagram shows the structure of the mounting cylinder;
[0020] Figure 3 for Figure 1 The diagram shows the structure of the annular baffle.
[0021] Figure 4 for Figure 3 The diagram shows the structure of the bottom of the annular baffle.
[0022] Figure 5 for Figure 1 The diagram shows the structure of the push rod;
[0023] Figure 6 for Figure 1 The diagram shows the structure of the mounting bracket.
[0024] Figure 7 for Figure 6 The diagram shows the structure of the L-shaped connecting plate.
[0025] The following are the labeling elements in the diagram: 1. Mounting base; 2. Mounting plate; 21. Cylinder; 22. Piston rod; 3. Mounting cylinder; 4. Detachment knife; 5. Split knife; 51. Support frame; 6. Annular baffle plate; 61. Opening; 62. Fixing rod; 63. Reinforcing rib; 7. Top rod; 71. Top block; 8. Mounting bracket; 81. T-shaped plate; 811. Connecting hole; 82. L-shaped connecting plate; 821. Mounting hole; 822. Diamond groove; 83. Connecting bolt; 84. L-shaped hook plate. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0027] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0028] Please see Figures 1 to 7 This utility model provides a fruit and vegetable processing segmenting machine, which includes: a mounting base 1, a liftable mounting plate 2 installed below the mounting base 1, and a mounting cylinder 3 fixedly installed below the mounting plate 2. A ring-shaped stem-removing knife 4 is fixedly installed at the bottom of the mounting cylinder 3. A plurality of segmenting knives 5 are arranged in a ring and are located at the lower end of the mounting cylinder 3. The plurality of segmenting knives 5 are all inclined, and the height of one end of the segmenting knife 5 near the mounting cylinder 3 is lower than the height of the other end. The stem-removing knife 4 is located below the plurality of segmenting knives 5. A ring-shaped baffle plate 6 is also installed below the mounting base 1. The ring-shaped baffle plate 6 has an opening 61 for the stem-removing knife 4 and the segmenting knife 5 to pass through. Two fixing rods 62, both fixedly connected to the mounting base 1, are fixedly installed on the ring-shaped baffle plate 6. A mounting frame 8 is installed on the mounting base 1.
[0029] It should be noted that this utility model optimizes the cutting mechanism in the fruit and vegetable segmenting machine disclosed in CN110052410A. The mounting base 1 is fixed to the machine frame by the mounting bracket 8, and the annular baffle plate 6 is fixedly connected to the mounting base 1 by the fixing rod 62. The mounting plate 2 carries the mounting cylinder 3 to rise and fall. In the initial stage, the stem-removing knife 4 and the segmenting knife 5 installed on the mounting cylinder 3 are both located in the opening 61 on the annular baffle plate 6, which shields and protects the stem-removing knife 4 and the segmenting knife 5. At the same time, during the rising and falling of the mounting cylinder 3, the fixed annular baffle plate 6 also protects the segmenting knife 4 and the segmenting knife 5. The mounting cylinder 3 provides further limiting and improves the stability of its lifting and lowering. When cutting fruits and vegetables into segments, the mounting cylinder 3 descends, and the annular stem-removing blade 4 first removes the stem from the fruit or vegetable. The stem-removing blade 4 inserts into the fruit or vegetable and also acts as a limiting element during the stem-removal process. As the mounting cylinder 3 continues to descend, the segmenting blade 5 descends to segment the fruit or vegetable. Because multiple segmenting blades 5 are distributed in a ring, they can stably segment the fruit or vegetable, preventing deviation during cutting and affecting processing quality. The segmenting blade 5 also facilitates the cutting and segmenting of fruits and vegetables. When the blade of the segmenting blade 5 contacts the fruits and vegetables, it makes a gradual cut, rather than a vertical, hard cut. This method reduces the squeezing and tearing of the fruit and vegetable flesh, lowers the juice loss rate, and avoids damage to the fruit and vegetable skin due to sudden impact. After the stem removal and segmentation operation is completed, the mounting cylinder 3 carries the stem removal blade 4 and the segmenting blade 5 upwards. When passing through the annular baffle plate 6, the fruit and vegetables adhering to the segmenting blade 5, as well as some juice, are blocked and cleaned away by the annular baffle plate 6. In this utility model, multiple segmenting blades are distributed in a ring. 5. The blade cuts evenly from the outer periphery, and with the pre-limiting effect of the stem-removing knife 4, it can prevent the fruits and vegetables from shifting during the cutting process, ensuring that each segment of the fruits and vegetables is of uniform size and regular shape. The ring-shaped stem-removing knife 4 can accurately remove the stem of the fruits and vegetables, leaving no stem residue and not damaging the flesh, reducing the waste of raw materials caused by improper stem removal. The segmenting knife 5 adopts an inclined and progressive cutting, and the blade of the segmenting knife 5 is subjected to more even force when it comes into contact with the fruits and vegetables, which can effectively reduce the squeezing and tearing of the flesh and reduce the juice loss rate; at the same time, it avoids damage to the skin of fruits and vegetables caused by instantaneous impact, resulting in a more intact appearance of processed fruits and vegetables.
[0030] Furthermore, the upper end of the mounting cylinder 3 passes through the mounting plate 2 and is fixedly connected to it. A top block 71 is slidably connected inside the mounting cylinder 3, and a top rod 7, whose upper end is fixedly connected to the mounting base 1, is fixedly installed on the upper end of the top block 71. After the stems of the fruits and vegetables are removed, the stems of the fruits and vegetables may get stuck inside the stem-removing knife 4. After the stem-removing knife 4 rises with the mounting cylinder 3, the top rod 7 pushes against the top block 71 to squeeze out the stems of the fruits and vegetables in the stem-removing knife 4, thus solving the problem of the stems of the fruits and vegetables getting stuck inside the stem-removing knife 4 and avoiding the efficiency reduction and safety hazards caused by manual cleaning.
[0031] Two symmetrically distributed cylinders 21 are fixedly installed on the mounting base 1, and piston rods 22 are fixedly installed at the output ends of the two cylinders 21. The lower ends of the two piston rods 22 are fixedly installed on the mounting plate 2. The cylinders 21 control the extension and retraction of the piston rods 22, control the stability of the mounting plate 2, and thus control the reciprocating lifting and lowering operation of the destemming knife 4 and the splitting knife 5 at the bottom of the mounting cylinder 3.
[0032] It is worth noting that: each of the multiple splitting blades 5 has an inclined support frame 51 fixedly installed at the end away from the mounting cylinder 3, and the end of the support frame 51 away from the splitting blade 5 is fixedly connected to the outer wall of the mounting cylinder 3; the support frame 51 provides additional support for the splitting blade 5, thereby improving the stability of the splitting blade 5.
[0033] The upper side wall of the annular baffle plate 6 is fixedly equipped with multiple sets of reinforcing ribs 63 distributed in a ring, and the multiple sets of reinforcing ribs 63 are evenly distributed at the opening 61. The opening 61 is the channel for the installation of the cylinder 3 and the cutting tools (the detangling knife 4 and the splitting knife 5) to rise and fall, and it is also the main contact area when cleaning the cutting tools. Long-term use is prone to deformation due to local stress concentration. The strength of the opening 61 of the annular baffle plate 6 is improved by the reinforcing ribs 63 to avoid local stress overload.
[0034] It is worth noting that a spraying mechanism can be installed on the frame to spray water onto the destemming knife 4 and the segmenting knife 5 to clean them and prevent fruit and vegetable juices from affecting their processing. Grooves that match the destemming knife 4 and the segmenting knife 5 can be made on the transport mechanism for transporting fruits and vegetables to ensure that the destemming and segmentation of fruits and vegetables are complete.
[0035] In the embodiments of this utility model, please refer to Figure 1 , Figure 6 and Figure 7 The mounting bracket 8 includes a T-shaped plate 81 fixedly mounted on one side of the mounting base 1, and an L-shaped connecting plate 82 is mounted on one side of the T-shaped plate 81. The T-shaped plate 81 has a plurality of evenly distributed connecting holes 811, and the L-shaped connecting plate 82 has another set of connecting holes 811 on its side wall. One set of connecting holes 811 on the L-shaped connecting plate 82 and one set of connecting holes 811 on the T-shaped plate 81 are fixedly connected by connecting bolts 83. The upper side wall of the L-shaped connecting plate 82 has a set of mounting holes 821.
[0036] It should be noted that: the T-shaped plate 81 is fixedly connected to the mounting base 1. The multiple sets of connecting holes 811 evenly distributed on the T-shaped plate 81 cooperate with the connecting holes 811 on the L-shaped connecting plate 82. By selecting different combinations of hole positions and tightening the connecting bolts 83, the height of the mounting base 1 can be adjusted to meet the installation requirements of different frame sizes or processing stations. The mounting holes 821 on the upper side wall of the L-shaped connecting plate 82 are used to connect with the equipment frame. The entire unit can be fixed in the preset position of the frame by bolts and other fasteners, which makes the installation firm and disassembly convenient.
[0037] Among them, two L-shaped hook plates 84 are fixedly installed at the lower end of the T-shaped plate 81 to fit the mounting base 1; the original T-shaped plate 81 is only connected to the mounting base 1 on one side, and the force is concentrated on the contact surface. The L-shaped hook plates 84, by fitting the side wall and bottom of the mounting base 1, distribute the vertical gravity and horizontal vibration impact force to a larger contact area, reduce the single-point force load, and avoid the connection loosening due to long-term use.
[0038] Furthermore, the side wall of the L-shaped connecting plate 82 is provided with a diamond-shaped groove 822 that communicates with the connecting hole 811, and the ends of the connecting bolts 83 are all located in the diamond-shaped groove 822. The ends (bolt heads) of the connecting bolts 83 are completely accommodated in the diamond-shaped groove 822, avoiding the bolt ends from protruding from the surface of the L-shaped connecting plate 82, eliminating the risk of bumps and snagging that may occur during equipment operation. This is especially suitable for production line environments with limited space. The corner design of the diamond-shaped groove 822 can provide a certain guiding effect during bolt installation, assisting the bolts to quickly align with the connecting hole 811. Especially when adjusting the installation position, it can reduce the alignment deviation between the bolt and the hole and improve installation efficiency.
[0039] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0040] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A fruit and vegetable processing segmentation machine, comprising a mounting base (1), characterized in that: A liftable mounting plate (2) is installed below the mounting base (1), and a mounting cylinder (3) is fixedly installed below the mounting plate (2). A ring-shaped stem-removing knife (4) is fixedly installed at the bottom of the mounting cylinder (3). A plurality of ring-shaped splitting knives (5) are fixedly installed on the mounting cylinder (3), and the plurality of splitting knives (5) are located at the lower end of the mounting cylinder (3). The plurality of splitting knives (5) are all inclined, and the height of one end of the splitting knife (5) near the mounting cylinder (3) is lower than the height of the other end. The stem-removing knife (4) is located below the plurality of splitting knives (5). An annular baffle plate (6) is also installed below the mounting base (1), and the annular baffle plate (6) has an opening (61) for the stem removal knife (4) and the splitting knife (5) to pass through. Two fixing rods (62) that are fixedly connected to the mounting base (1) are fixedly installed on the annular baffle plate (6). The mounting base (1) is equipped with a mounting bracket (8).
2. The fruit and vegetable processing segmentation machine according to claim 1, characterized in that, Two symmetrically distributed cylinders (21) are fixedly installed on the mounting base (1), and piston rods (22) are fixedly installed at the output ends of the two cylinders (21). The lower ends of the two piston rods (22) are fixedly installed on the mounting plate (2).
3. The fruit and vegetable processing segmentation machine according to claim 1, characterized in that, Each of the multiple splitting blades (5) has an inclined support frame (51) fixedly installed at the end away from the mounting cylinder (3), and the end of the support frame (51) away from the splitting blade (5) is fixedly connected to the outer wall of the mounting cylinder (3).
4. The fruit and vegetable processing segmentation machine according to claim 1, characterized in that, The upper side wall of the annular baffle (6) is fixedly equipped with multiple sets of reinforcing ribs (63) distributed in a ring, and the multiple sets of reinforcing ribs (63) are evenly distributed at the opening (61).
5. The fruit and vegetable processing segmentation machine according to claim 1, characterized in that, The upper end of the mounting cylinder (3) passes through the mounting plate (2) and is fixedly connected to it. A top block (71) is slidably connected inside the mounting cylinder (3), and a top rod (7) with its upper end fixedly connected to the mounting seat (1) is fixedly installed on the upper end of the top block (71).
6. The fruit and vegetable processing segmentation machine according to claim 1, characterized in that, The mounting bracket (8) includes a T-shaped plate (81) fixedly mounted on one side of the mounting base (1), and an L-shaped connecting plate (82) is mounted on one side of the T-shaped plate (81). The T-shaped plate (81) has multiple sets of evenly distributed connecting holes (811), and the L-shaped connecting plate (82) has another set of connecting holes (811) on its side wall. One set of connecting holes (811) on the L-shaped connecting plate (82) and one set of connecting holes (811) on the T-shaped plate (81) are fixedly connected by connecting bolts (83). The upper side wall of the L-shaped connecting plate (82) has a set of mounting holes (821).
7. The fruit and vegetable processing segmentation machine according to claim 6, characterized in that, The lower end of the T-shaped plate (81) is fixedly installed with two L-shaped hook plates (84) that fit the mounting base (1).
8. The fruit and vegetable processing segmentation machine according to claim 6, characterized in that, The L-shaped connecting plate (82) has a diamond-shaped groove (822) on its side wall that communicates with the connecting hole (811), and the ends of the connecting bolts (83) are all located in the diamond-shaped groove (822).
Citation Information
Patent Citations
Fruit and vegetable segmenting machine
CN110052410A