Double-end saw for cutting of timber
Patent Information
- Application Number
- CN202522052760.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0002]在家具制造、建筑装修和木制品生产行业中,经常需要将长木方切割成特定长度的短木方,传统的切割方式多采用单头推台锯或人工手持切割机进行操作,但该方式存在以下显著缺点,首先需要先切割一端,再调头切割另一端,工序繁琐,生产效率低下,其次,两次装夹定位容易产生累积误差,导致工件两端切口不平整、长度尺寸不一致,加工精度差,最后操作人员需要近距离接触锯片,存在较大的安全隐患
该木方切割用双端锯,通过设置切割机构以及输送机构,可实现木方的自动输送与双端同步切割,一次性完成定长加工,彻底避免了二次装夹,提高了生产效率,通过间距调节机构可以调节切割机构、输送机构以及按压机构的间距,便于切割出不同长度的木方,提高了双端锯的适用性,通过按压机构能在对木方切割时,牢牢压紧木方,有效防止震动和位移,确保切口平整、光滑。
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Figure CN224751517U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of double-end saw technology, and in particular to a double-end saw for cutting timber. Background Technology
[0002] In the furniture manufacturing, construction and decoration, and wood product manufacturing industries, it is often necessary to cut long timber into short timber of specific lengths. Traditional cutting methods often use single-head table saws or manual hand-held cutting machines. However, this method has the following significant drawbacks: First, it requires cutting one end first and then turning the saw around to cut the other end, which is a cumbersome process with low production efficiency. Second, the two clamping and positioning operations can easily lead to cumulative errors, resulting in uneven cuts at both ends of the workpiece, inconsistent length dimensions, and poor processing accuracy. Finally, the operator needs to be in close contact with the saw blade, which poses a significant safety hazard.
[0003] Currently, there are some double-end saws on the market, but they are usually complex in structure and expensive. They are also not good at pressing and positioning timber during the transportation process. During cutting, the timber is prone to displacement or vibration, which still affects the cutting accuracy and cut quality. Therefore, a double-end saw for timber cutting is proposed to solve the above problems. Utility Model Content
[0004] (a) Purpose of the utility model To address the technical problems existing in the background art, this utility model proposes a double-end saw for cutting timber. Through the cutting mechanism and the conveying mechanism, it can realize the automatic conveying and synchronous cutting of timber at both ends, which has the advantages of improving production efficiency.
[0005] (II) Technical Solution This utility model provides a double-end saw for cutting timber, including two support plates, a support rod between opposite sides of the two support plates, two mounting plates slidably connected to the top of the two support rods, and a spacing adjustment mechanism between opposite sides of the two support plates. The spacing adjustment mechanism is connected to the mounting plates and is used to adjust the spacing between the two mounting plates.
[0006] Each of the two mounting plates has a mounting frame installed on its top. The mounting frame is equipped with a cutting mechanism inside. Each of the two mounting frames has a conveying mechanism on its opposite side. Each of the two mounting frames has a pressing mechanism on its top.
[0007] Preferably, the spacing adjustment mechanism includes a servo drive motor mounted on the outside of one of the support plates. A bidirectional threaded rod extending to the opposite side of the two support plates is mounted on the output shaft of the servo drive motor. Displacement blocks are threaded to both ends of the bidirectional threaded rod with opposite thread directions. The tops of the two displacement blocks are respectively connected to the bottoms of the two mounting plates. Two guide rods are mounted between the opposite sides of the two support plates. The mounting plate is slidably connected to the outside of the two guide rods.
[0008] Preferably, the cutting mechanism includes a DC drive motor mounted on the top of the mounting plate and located inside the mounting frame. A mounting base is mounted on the top of the mounting frame. A rotating rod is rotatably connected inside the mounting base via a bearing. A transmission belt is provided between the rotating rod and the output shaft of the DC drive motor. A cutting saw blade is mounted on the end of the rotating rod near the conveying mechanism.
[0009] Preferably, both the rotating rod and the output shaft of the DC drive motor are equipped with transmission wheels, and the transmission belt is connected between the outer sides of the two transmission wheels.
[0010] Preferably, the conveying mechanism includes two connecting blocks installed on opposite sides of two mounting frames, a chain conveyor installed between the two connecting blocks on the side away from the mounting frames, and a plurality of evenly distributed pushing blocks on the outer side of the chain conveyor for pushing the timber. Two guide plates are installed on the top of the mounting frames, located in front of and behind the cutting saw blade, respectively.
[0011] Preferably, the pressing mechanism includes two L-shaped rods installed on the top of the mounting frame, a top plate is provided between the opposite sides of the two L-shaped rods, an electric push rod is provided on the top of the top plate extending to its bottom, a lifting plate is installed on the piston rod of the electric push rod, two limiting rods are installed on the top of the lifting plate, the two limiting rods pass upward through the top plate and are slidably connected thereto, a pressing plate is provided below the lifting plate, a plurality of springs are provided between the bottom of the lifting plate and the top of the pressing plate, and pressing inclined plates are provided on both the front and back of the pressing plate.
[0012] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: This double-end saw for cutting timber, through the setting of a cutting mechanism and a conveying mechanism, can realize automatic conveying and synchronous cutting of timber at both ends, completing fixed-length processing in one go, completely avoiding secondary clamping, and improving production efficiency. The spacing adjustment mechanism can adjust the spacing of the cutting mechanism, conveying mechanism and pressing mechanism, which is convenient for cutting timber of different lengths, improving the applicability of the double-end saw. The pressing mechanism can firmly press the timber during cutting, effectively preventing vibration and displacement, and ensuring a flat and smooth cut. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a double-ended saw for cutting timber according to the present invention.
[0014] Figure 2 This is a three-dimensional structural diagram of the support plate, support rod, mounting plate, and spacing adjustment mechanism in a double-end saw for cutting timber according to the present invention.
[0015] Figure 3 This is a three-dimensional structural diagram of the mounting frame, cutting mechanism, conveying mechanism, and pressing mechanism in a double-ended saw for cutting timber according to the present invention.
[0016] Figure 4 This is a front view of the mounting frame, cutting mechanism, conveying mechanism, and pressing mechanism in a double-ended saw for cutting timber according to the present invention.
[0017] Figure 5 This is a three-dimensional structural diagram of the pressing mechanism in a double-ended saw for cutting timber according to the present invention.
[0018] Reference numerals: 1. Support plate; 2. Support rod; 3. Mounting plate; 4. Spacing adjustment mechanism; 41. Servo drive motor; 42. Bidirectional threaded rod; 43. Displacement block; 44. Guide rod; 5. Mounting frame; 6. Cutting mechanism; 61. DC drive motor; 62. Mounting base; 63. Rotating rod; 64. Transmission belt; 65. Cutting saw blade; 7. Conveying mechanism; 71. Connecting block; 72. Chain conveyor; 73. Pushing block; 74. Guide inclined plate; 8. Pressing mechanism; 81. L-shaped rod; 82. Top plate; 83. Electric push rod; 84. Lifting plate; 85. Limiting rod; 86. Spring; 87. Pressing plate; 88. Pressing inclined plate. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] like Figure 1-5 As shown, the present invention proposes a double-end saw for cutting timber, comprising two support plates 1, a support rod 2 between opposite sides of the two support plates 1, two mounting plates 3 slidably connected to the top of the two support rods 2, and a spacing adjustment mechanism 4 between opposite sides of the two support plates 1, the spacing adjustment mechanism 4 being connected to the mounting plates 3 for adjusting the spacing between the two mounting plates 3.
[0023] A mounting frame 5 is installed on the top of each of the two mounting plates 3. A cutting mechanism 6 is installed inside the mounting frame 5. A conveying mechanism 7 is installed on the opposite side of each of the two mounting frames 5. A pressing mechanism 8 is installed on the top of each of the two mounting frames 5.
[0024] In this utility model, the mounting plate 3 can be supported by the support plate 1 and the support rod 2, and the spacing between the two mounting plates 3 can be adjusted by the spacing adjustment mechanism 4, thereby adjusting the spacing between the cutting mechanism 6, the conveying mechanism 7 and the pressing mechanism 8, so as to facilitate the cutting of wood squares of different lengths.
[0025] The cutting mechanism 6 and the conveying mechanism 7 enable automatic conveying and simultaneous cutting of timber at both ends, completing fixed-length processing in one go, completely avoiding secondary clamping, and achieving extremely high production efficiency. The pressing mechanism 8 can firmly press the timber during cutting, effectively preventing vibration and displacement of the timber, ensuring a flat and smooth cut, and ensuring the cutting quality of the timber.
[0026] In Embodiment 1, the spacing adjustment mechanism 4 includes a servo drive motor 41 installed on the outside of one of the support plates 1. A bidirectional threaded rod 42 extending to the opposite side of the two support plates 1 is installed on the output shaft of the servo drive motor 41. Displacement blocks 43 are threaded to both ends of the bidirectional threaded rod 42 with opposite thread directions. The tops of the two displacement blocks 43 are respectively connected to the bottoms of the two mounting plates 3. When the servo drive motor 41 is started, the output shaft of the servo drive motor 41 will drive the bidirectional threaded rod 42 to rotate. Under the action of the thread thrust, the two ends of the bidirectional threaded rod 42 with opposite thread directions will respectively drive the two displacement blocks 43 to move to the opposite side or the opposite side. The two displacement blocks 43 will respectively drive the two mounting plates 3 to move to the opposite side or the opposite side.
[0027] Two guide rods 44 are installed between the opposite sides of the two support plates 1. The mounting plate 3 is slidably connected to the outside of the two guide rods 44. When the two mounting plates 3 move, the support rods 2 can support the two mounting plates 3, and the guide rods 44 can guide the mounting plates 3, so as to improve the stability of the movement of the two mounting plates 3. By adjusting the distance between the two mounting plates 3, the distance between the cutting mechanism 6, the conveying mechanism 7 and the pressing mechanism 8 can be adjusted.
[0028] In embodiment 2, the cutting mechanism 6 includes a DC drive motor 61 installed on the top of the mounting plate 3 and located inside the mounting frame 5. A mounting base 62 is installed on the top of the mounting frame 5. A rotating rod 63 is rotatably connected inside the mounting base 62 via a bearing. A transmission belt 64 is provided between the rotating rod 63 and the output shaft of the DC drive motor 61. A cutting saw blade 65 is installed at the end of the rotating rod 63 near the conveying mechanism 7.
[0029] Both the rotating rod 63 and the output shaft of the DC drive motor 61 are equipped with transmission wheels. The transmission belt 64 is connected between the outer sides of the two transmission wheels. When the DC drive motor 61 is started, the output shaft of the DC drive motor 61 will drive the rotating rod 63 to rotate under the transmission action of the transmission wheels and the transmission belt 64. The rotating rod 63 will drive the cutting saw blade 65 to rotate, and the wood can be cut by the cutting saw blade 65.
[0030] In embodiment 3, the conveying mechanism 7 includes two connecting blocks 71 installed on opposite sides of the two mounting frames 5. A chain conveyor 72 is installed between the two connecting blocks 71 on the side away from the mounting frame 5. Multiple evenly distributed pushing blocks 73 are provided on the outer side of the chain conveyor 72 for pushing the timber. Two guide plates 74 are installed on the top of the mounting frame 5, located in front of and behind the cutting saw blade 65 respectively.
[0031] When cutting both ends of the timber, the timber needs to be placed directly on the chain conveyor 72. After starting the chain conveyor 72, the timber can be pushed by the push blocks 73 on the two chain conveyors 72, so that the timber is close to the cutting saw blade 65 and the timber is cut by the cutting saw blade 65. When placing the timber, each timber needs to be placed between adjacent push blocks 73 to ensure the conveying of the timber.
[0032] During cutting, the cut-off material will fall directly onto the top of the guide plate 74. The guide plate 74 can discharge the material, preventing it from remaining on the top of the mounting frame 5.
[0033] In embodiment four, the pressing mechanism 8 includes two L-shaped rods 81 installed on the top of the mounting frame 5. A top plate 82 is provided between the opposite sides of the two L-shaped rods 81. An electric push rod 83 extending to the bottom of the top plate 82 is provided on the top of the top plate 82. A lifting plate 84 is installed on the piston rod of the electric push rod 83. Two limiting rods 85 are installed on the top of the lifting plate 84. The two limiting rods 85 pass upward through the top plate 82 and are slidably connected to it. A pressing plate 87 is provided below the lifting plate 84. Multiple springs 86 are provided between the bottom of the lifting plate 84 and the top of the pressing plate 87. Pressing inclined plates 88 are provided on both the front and back of the pressing plate 87.
[0034] When conveying and cutting timber, the electric push rod 83 is activated first. The piston rod of the electric push rod 83 drives the lifting plate 84 to move up or down. Under the action of multiple springs 86, the lifting plate 84 drives the pressing plate 87 to move up or down, so that the distance between the bottom of the pressing plate 87 and the top of the chain conveyor 72 is slightly less than the height of the timber. At this time, when the timber is pushed by the push block 73, under the action of the pressing inclined plate 88, the timber can enter the bottom of the pressing plate 87 and lift the pressing plate 87, compressing multiple springs 86. Under the action of the rebound force of multiple springs 86, the pressing plate 87 can stably abut against the top of the timber, thereby achieving the purpose of stable pressing of the top of the timber, which can effectively prevent the timber from vibrating and shifting, and ensure that the cut is flat and smooth.
[0035] The bottom of the pressing plate 87 is smooth, which reduces the friction between the bottom of the pressing plate 87 and the top of the wood, ensuring that the wood can move stably while also ensuring that the pressing plate 87 can press the wood stably, thus ensuring the stability of the wood during cutting.
[0036] In addition, both pressing plates 87 are located between the two chain conveyors 72 on opposite sides, ensuring that the pressing plates 87 can stably press the timber and avoid the pressing plates 87 and the push block 73 from being restricted.
[0037] In Example 5, a PCL controller is provided on the outer side of the support plate 1. The servo drive motor 41, DC drive motor 61, chain conveyor 72 and electric push rod 83 are all electrically connected to the PCL controller. The PCL controller can control the servo drive motor 41, DC drive motor 61, chain conveyor 72 and electric push rod 83.
[0038] It should be noted that the two DC drive motors 61, the two chain conveyors 72, and the two electric push rods 83 are all electrically connected to the PCL controller in parallel to ensure that the two DC drive motors 61, the two chain conveyors 72, and the two electric push rods 83 can start and stop synchronously and have the same range of motion.
[0039] Working principle: The timber is cut using a double-ended saw. In use, first, based on the required cutting length, the servo drive motor 41 is started via the PCL controller to adjust the distance between the two mounting frames 5. Then, the electric push rod 83 is activated, causing the pressing plate 87 to move downwards until the distance between the bottom of the pressing plate 87 and the top of the chain conveyor 72 is slightly less than the height of the timber. Next, the two chain conveyors 72 and two DC drive motors 61 are started. The long timber is placed on the two chain conveyors 72, with both ends of the timber positioned between two adjacent push blocks 73. The chain conveyors 72 operate synchronously, using the push blocks 73 to move the timber towards... In the cutting area conveyor, when the timber moves to the pressing ramp 88, the pressing ramp 88 allows the timber to enter the bottom of the pressing plate 87, lifting the pressing plate 87 and compressing multiple springs 86. Under the rebound force of the multiple springs 86, the pressing plate 87 can stably abut against the top of the timber, so that the pressing plate 87 firmly presses the timber onto the conveying surface of the chain conveyor 72. Subsequently, the timber continues to move, and the cutting saw blade 65 rotates at high speed to cut both ends of the timber synchronously. The cut tail material will fall directly onto the top of the guide ramp 74, through which the tail material can be discharged.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A double-ended saw for cutting timber, characterized in that, It includes two support plates (1), a support rod (2) is provided between the opposite sides of the two support plates (1), two mounting plates (3) are slidably connected to the top of the two support rods (2), and a spacing adjustment mechanism (4) is provided between the opposite sides of the two support plates (1). The spacing adjustment mechanism (4) is connected to the mounting plate (3) and is used to adjust the spacing between the two mounting plates (3). The top of each of the two mounting plates (3) is equipped with a mounting frame (5), the inside of the mounting frame (5) is provided with a cutting mechanism (6), the opposite side of each of the two mounting frames (5) is provided with a conveying mechanism (7), and the top of each of the two mounting frames (5) is provided with a pressing mechanism (8).
2. The double-ended saw for cutting timber according to claim 1, characterized in that, The spacing adjustment mechanism (4) includes a servo drive motor (41) installed on the outside of one of the support plates (1). A bidirectional threaded rod (42) extending to the opposite side of the two support plates (1) is installed on the output shaft of the servo drive motor (41). Displacement blocks (43) are threaded to both ends of the bidirectional threaded rod (42) with opposite thread directions. The tops of the two displacement blocks (43) are respectively connected to the bottoms of the two mounting plates (3). Two guide rods (44) are installed between the opposite sides of the two support plates (1). The mounting plate (3) is slidably connected to the outside of the two guide rods (44).
3. A double-ended saw for cutting timber according to claim 1, characterized in that, The cutting mechanism (6) includes a DC drive motor (61) mounted on the top of the mounting plate (3) and located inside the mounting frame (5). A mounting base (62) is mounted on the top of the mounting frame (5). A rotating rod (63) is rotatably connected inside the mounting base (62) via a bearing. A transmission belt (64) is provided between the rotating rod (63) and the output shaft of the DC drive motor (61). A cutting saw blade (65) is mounted on one end of the rotating rod (63) near the conveying mechanism (7).
4. A double-ended saw for cutting timber according to claim 3, characterized in that, Both the rotating rod (63) and the output shaft of the DC drive motor (61) are equipped with transmission wheels, and the transmission belt (64) is connected between the outer sides of the two transmission wheels.
5. A double-ended saw for cutting timber according to claim 3, characterized in that, The conveying mechanism (7) includes two connecting blocks (71) installed on opposite sides of two mounting frames (5). A chain conveyor (72) is installed between the two connecting blocks (71) on the side away from the mounting frame (5). Multiple evenly distributed pushing blocks (73) are provided on the outer side of the chain conveyor (72) for pushing the timber. Two guide plates (74) are installed on the top of the mounting frame (5) respectively in front of and behind the cutting saw blade (65).
6. A double-ended saw for cutting timber according to claim 1, characterized in that, The pressing mechanism (8) includes two L-shaped rods (81) installed on the top of the mounting frame (5). A top plate (82) is provided between the opposite sides of the two L-shaped rods (81). An electric push rod (83) extending to the bottom of the top plate (82) is provided on the top. A lifting plate (84) is installed on the piston rod of the electric push rod (83). Two limiting rods (85) are installed on the top of the lifting plate (84). The two limiting rods (85) pass upward through the top plate (82) and slide therewith. A pressing plate (87) is provided below the lifting plate (84). A plurality of springs (86) are provided between the bottom of the lifting plate (84) and the top of the pressing plate (87). Pressing inclined plates (88) are provided on the front and back of the pressing plate (87).