A high-efficiency and uniform carbonization device for pencil plate
Patent Information
- Application Number
- CN202522162803.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0003]现有技术中,申请号为2014105057538的发明专利公开了一种铅笔板炭化装置及其采用该装置的铅笔板炭化方法,通过炭化炉的旋转带动铅笔板的旋转和表面炭化处理,但是炭化炉的体积大,旋转过程能耗高,而且不利于铅笔板的上下料,数十块铅笔板上下料耗时长,降低了碳化生产的效率,因此,需要进行改进
[0013] The beneficial effects of this utility model are as follows: A high-efficiency and uniform carbonization device for pencil boards is provided, which is equipped with multiple cylindrical cages. The pencil boards can be loaded into the cavity and circulated in and out of the carbonization furnace with the multiple cylindrical cages. The loading and unloading process occurs outside the furnace and does not affect the operation of the carbonization furnace, thus improving production efficiency. Moreover, the cylindrical cages can be rotated by the insertion of the bushing and the main shaft, ensuring the uniformity of carbonization treatment. There is no need for the carbonization furnace to rotate, thus reducing energy consumption.
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Figure CN224751546U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pencil board production technology, and in particular to a high-efficiency and uniform carbonization device for pencil boards. Background Technology
[0002] Pencil boards are wooden raw materials used to produce pencil shafts. In order to remove moisture from the pencil boards and improve structural stability, surface carbonization treatment is required.
[0003] In the prior art, the invention patent with application number 2014105057538 discloses a pencil board carbonization device and a pencil board carbonization method using the device. The carbonization furnace rotates to drive the pencil board to rotate and perform surface carbonization treatment. However, the carbonization furnace is large in size, the rotation process consumes a lot of energy, and it is not conducive to loading and unloading pencil boards. Loading and unloading dozens of pencil boards takes a long time, which reduces the efficiency of carbonization production. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide a high-efficiency and uniform carbonization device for pencil boards, thereby achieving the carbonization process of pencil boards and improving the efficiency of carbonization production.
[0005] To achieve this objective, the present invention adopts the following technical solution: A high-efficiency and uniform carbonization device for pencil boards includes: a workbench, a carbonization furnace, a cover, a main shaft, a bushing, and a cylindrical cage. The carbonization furnace is horizontally arranged on the workbench. The cover is detachably arranged at the front opening of the carbonization furnace. The main shaft is rotatably arranged horizontally in the carbonization furnace. A turntable concentric with the main shaft is arranged inside the cover. The bushing is concentrically arranged in the middle of the turntable and inserted into the main shaft. The cylindrical cage is arranged on the turntable and located outside the bushing. An annular pencil board insertion cavity is formed between the inner wall of the cylindrical cage and the outer wall of the bushing.
[0006] A hot air blower is installed below the workbench, a gas distribution pipe is installed at the bottom of the inner cavity of the carbonization furnace, and a pipe is installed between the outlet of the hot air blower and the gas distribution pipe.
[0007] The air distribution pipe is provided with upward-pointing air nozzles at intervals.
[0008] The portion of the main shaft that intersects with the bushing has a square cross-section, and the inner hole of the bushing is a square hole.
[0009] The workbench is equipped with a motor located behind the carbonization furnace that drives the main shaft to rotate.
[0010] The inner side of the cover is provided with a slewing bearing connected to the turntable.
[0011] The cover has a fork plate extending horizontally forward on its outer side, and the front end of the fork plate has a recessed slot.
[0012] The cover has a vertically arranged rib plate on its outer side that is connected to the fork plate, and the rib plate has a rope fixing hole.
[0013] The beneficial effects of this utility model are as follows: A high-efficiency and uniform carbonization device for pencil boards is provided, which is equipped with multiple cylindrical cages. The pencil boards can be loaded into the cavity and circulated in and out of the carbonization furnace with the multiple cylindrical cages. The loading and unloading process occurs outside the furnace and does not affect the operation of the carbonization furnace, thus improving production efficiency. Moreover, the cylindrical cages can be rotated by the insertion of the bushing and the main shaft, ensuring the uniformity of carbonization treatment. There is no need for the carbonization furnace to rotate, thus reducing energy consumption. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 yes Figure 1 A schematic diagram of the structure when the cylindrical cage is moved outward. Detailed Implementation
[0015] The following is combined with Figures 1-2 The technical solution of this utility model will be further illustrated through specific embodiments.
[0016] like Figure 1 The pencil board high-efficiency uniform carbonization device shown includes: a workbench 1, a carbonization furnace 2, a cover 10, a main shaft 4, a bushing 7, and a cylindrical cage 8. The carbonization furnace 2 is horizontally arranged on the workbench 1 and can be fixed with bolts, resulting in a stable structure.
[0017] The cover 10 is detachably installed at the front opening of the carbonization furnace 2 to seal the carbonization process. For ease of operation, in this embodiment, a fork plate 15 extending horizontally forward is provided on the outer side of the cover 1, and a slot 14 is recessed at the front end of the fork plate 15, which facilitates the insertion of a forklift into the slot 14 for transporting the cover 1.
[0018] Furthermore, a rib plate 12 is vertically arranged on the outer side of the cover 1 and connected to the fork plate 15, and is welded and fixed, which improves the connection stability between the cover 1 and the fork plate 15. The rib plate 12 is provided with a pull rope fixing hole 13, which facilitates the connection of a pull rope for pulling the cover 1 outwards. Figure 2 As shown, the operation is simple.
[0019] The main shaft 4 is rotatably and horizontally arranged in the carbonization furnace 2. In this embodiment, the workbench 1 is equipped with a motor 3 located behind the carbonization furnace 2 and driving the main shaft 4 to rotate. The rotating shaft of the motor 3 is connected to the main shaft 4 by a coupling, so that the motor 3 drives the rotation of the main shaft 4.
[0020] A turntable 9, concentric with the main shaft, is provided inside the cover 10. In this embodiment, a slewing bearing 11 connected to the turntable 9 is provided inside the cover 10 to ensure rotational flexibility. The bushing 7 is concentrically positioned in the middle of the turntable 9 and is inserted into the main shaft 4. During the installation of the cover 10, the bushing 7 is inserted into the main shaft 4, and then the motor 3 is started to drive the rotation of the turntable 9 by the main shaft 4.
[0021] like Figure 1 As shown, the cross-section of the part of the main shaft 4 that is inserted into the bushing 7 is square, and the inner hole of the bushing 7 is square, which facilitates insertion and ensures the transmission of the main shaft 4 to the bushing 7.
[0022] The cylindrical cage 8 is mounted on the turntable 9 and located outside the bushing 7, as shown. Figure 1 As shown, the cylindrical cage 8 is concentric with the bushing 7. The inner wall of the cylindrical cage 8 and the outer wall of the bushing 7 form an annular cavity for inserting pencil plates. Multiple cylindrical cages 8 are usually prepared, and pencil plates can be inserted into the cavity. The pencil plates circulate in and out of the carbonization furnace 2 with the multiple cylindrical cages 8. The loading and unloading process occurs outside the furnace and does not affect the operation of the carbonization furnace 2, thus improving production efficiency.
[0023] A hot air blower 5 is installed below the workbench 1, and a gas distribution pipe 6 is installed at the bottom of the inner cavity of the carbonization furnace 2. A pipe 17 is installed between the air outlet of the hot air blower 5 and the gas distribution pipe 6. In this embodiment, the gas distribution pipe 6 is provided with upward-pointing nozzles 16 at intervals. Hot air is blown upwards through the nozzles 16 to the cylindrical cage 8, heating the pencil board inside the cylindrical cage 8. A temperature control switch is installed on the carbonization furnace 2 to control the operation of the hot air blower 5, so that the temperature inside the carbonization furnace 2 is controlled between 180℃ and 220℃ for carbonization treatment of the pencil board surface. Figure 2 As shown, after carbonization, the cover 1 is opened and the equipment is moved using a forklift, making the operation simple.
[0024] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of this utility model. The content of this specification should not be construed as a limitation of this utility model.
Claims
1. A device for efficient and uniform carbonization of pencil boards, characterized in that, include: The system comprises a workbench, a carbonization furnace, a cover, a main shaft, a bushing, and a cylindrical cage. The carbonization furnace is horizontally mounted on the workbench. The cover is detachably mounted at the front opening of the carbonization furnace. The main shaft is rotatably mounted horizontally inside the carbonization furnace. A turntable concentric with the main shaft is mounted inside the cover. The bushing is concentrically mounted in the center of the turntable and inserted into the main shaft. The cylindrical cage is mounted on the turntable and located outside the bushing. An annular pencil board is inserted into the cavity between the inner wall of the cylindrical cage and the outer wall of the bushing.
2. The high-efficiency and uniform carbonization device for pencil boards according to claim 1, characterized in that, A hot air blower is installed below the workbench, and a gas distribution pipe is installed at the bottom of the inner cavity of the carbonization furnace. A pipe is installed between the air outlet of the hot air blower and the gas distribution pipe.
3. The high-efficiency and uniform carbonization device for pencil boards according to claim 2, characterized in that, The air distribution pipe is provided with upward-pointing air nozzles at intervals.
4. The high-efficiency and uniform carbonization device for pencil boards according to claim 1, characterized in that, The portion of the main shaft that inserts into the bushing has a square cross-section, and the inner hole of the bushing is a square hole.
5. The high-efficiency and uniform carbonization device for pencil boards according to claim 1, characterized in that, The workbench is equipped with a motor located behind the carbonization furnace that drives the main shaft to rotate.
6. The high-efficiency and uniform carbonization device for pencil boards according to claim 1, characterized in that, The inner side of the cover is provided with a slewing bearing connected to the turntable.
7. The high-efficiency and uniform carbonization device for pencil boards according to claim 1, characterized in that, The outer side of the cover is provided with a fork plate extending horizontally forward, and the front end of the fork plate is recessed with a slot.
8. The high-efficiency and uniform carbonization device for pencil boards according to claim 7, characterized in that, The outer side of the cover is vertically provided with a reinforcing plate that is connected to the fork plate, and the reinforcing plate is provided with a rope fixing hole.