High-efficiency energy-saving vibration platform for vibration molding machine

Abstract

The utility model relates to a kind of high-efficiency energy-saving vibration platform for vibration forming machine, belong to the field of vibration forming technology.It includes platform body, vibration fixed riser is equipped on the platform body, at least two vibration components are equipped on the vibration fixed riser;The vibration component includes main shaft, first eccentric block and second eccentric block, the main shaft rotation is arranged on vibration fixed riser, the first eccentric block, second eccentric block are located at the two sides of vibration fixed riser respectively.The eccentric block on the main shaft is located at the outside of vibration fixed riser, breaks the restriction of original vibration box to eccentric block, can increase eccentric block size appropriately according to actual demand, can effectively improve the vibration capacity of vibration platform, to further improve the production efficiency and product quality of vibration forming machine, reach the purpose of high efficiency;Reduce unnecessary weight, reduce the consumption of vibration energy, avoid the waste of energy, improve the energy utilization efficiency of vibration platform, realize the effect of energy saving.

Description

Technical Field

[0001] This utility model relates to a high-efficiency and energy-saving vibration platform for a vibration molding machine, belonging to the field of vibration molding technology. Background Technology

[0002] Vibration molding machines are mainly used in the production of carbon products such as prebaked anodes and electrodes. The mixed paste is added into the mold box of the vibration molding machine, and the vibration of the vibration platform of the vibration molding machine is used to form the paste in the mold box into carbon products of a specified shape.

[0003] The vibration platform is an important component of the vibration molding machine. The existing vibration platform has its vibration components installed inside the housing. The input shaft of the vibration component extends out of the housing and is connected to the drive end of the drive device. Under the action of the drive device, the vibration platform can vibrate synchronously with the mold box and vacuum hood installed on the vibration platform, thereby vibrating the paste in the mold box to form carbon products of the required shape.

[0004] The existing vibration platform, with its vibration components located inside the enclosure, has the following drawbacks: 1. Due to the limitations of the enclosure, the eccentric block of the vibration component cannot be made too large. The size of the eccentric block is limited by the space inside the enclosure, affecting the improvement of its vibration capacity; 2. The structure of the vibration platform with the enclosure is more complex, making it inconvenient to disassemble, assemble, and maintain; 3. The enclosure itself has a certain weight, and its bulkiness will consume vibration energy. On the other hand, if the eccentric block needs to be increased, the size of the enclosure will be further increased, both of which will lead to further waste of energy during vibration. Utility Model Content

[0005] This invention addresses the shortcomings of existing technologies by providing a high-efficiency and energy-saving vibration platform for vibration molding machines.

[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A high-efficiency and energy-saving vibration platform for a vibration molding machine includes a platform body, a vibration fixing plate is provided on the platform body, and at least two vibration components are provided on the vibration fixing plate. The vibration assembly includes a main shaft, a first eccentric block and a second eccentric block respectively disposed at both ends of the main shaft. The main shaft is rotatably mounted on the vibration fixing plate. The first eccentric block is located on one side of the vibration fixing plate, and the second eccentric block is located on the other side of the vibration fixing plate.

[0007] The beneficial effects of this utility model are as follows: multiple vibration components can transmit vibration to the platform body through the vibration fixing plate. The main shaft is rotatably mounted on the vibration fixing plate, and the first and second eccentric blocks on the main shaft are respectively located on both sides of the vibration fixing plate. The first and second eccentric blocks are freed from the original limitation of the size of the eccentric blocks by the vibration box, and the size of the eccentric blocks can be appropriately increased according to actual needs, which can effectively improve the vibration capacity of the vibration platform, thereby improving the production efficiency and product quality of the vibration molding machine, achieving the goal of high efficiency; the structure is simpler, eliminating the complex box structure, which greatly facilitates the disassembly, assembly and maintenance of the vibration platform; in addition, without the bulky box structure, unnecessary weight is reduced, vibration energy consumption is reduced, energy waste is avoided, the energy utilization efficiency of the vibration platform is improved, and energy saving effect is achieved.

[0008] Based on the above technical solution, the present invention can be further improved as follows.

[0009] Furthermore, the vibration fixing plate is provided with vibration mounting holes for mounting the vibration assembly, and the main shaft is rotatably mounted on the vibration mounting holes.

[0010] The beneficial effects of adopting the above-mentioned further solution are that a special vibration mounting hole is provided on the vibration fixing plate for installing the vibration assembly. The rotation of the main shaft of the vibration assembly is set at the vibration mounting hole, which facilitates the installation, disassembly and subsequent maintenance of the vibration assembly, simplifies the maintenance process of the vibration platform and reduces maintenance costs.

[0011] Furthermore, the spindle is connected to the vibration mounting hole via a bearing housing or bushing.

[0012] The beneficial effects of adopting the above-mentioned further solution are that the vibration assembly is mounted on the vibration mounting hole via a bearing housing or bushing, ensuring smooth and stable rotation of the spindle. The bearing housing or bushing can effectively bear and disperse the forces generated during spindle rotation, reducing the impact on the vibration mounting hole and facilitating lubrication and maintenance of the spindle.

[0013] Furthermore, there are two vibration fixing plates, which are arranged in parallel, and the main shaft is connected to the two vibration fixing plates through the bearing seat or bushing.

[0014] The beneficial effect of adopting the above-mentioned further solution is that the parallel vibration fixing plates can provide stable support for multiple vibration components, ensuring the stability of multiple vibration components during vibration. Two vibration fixing plates, on the one hand, meet the requirement of stable support for the vibration components, and on the other hand, reduce the overall weight of the vibration fixing plates, avoiding excessive vibration energy consumption by the vibration fixing plates.

[0015] Furthermore, the bottom of the two vibration fixing plates is provided with a lower stiffening plate.

[0016] The beneficial effect of adopting the above-mentioned further solution is that the lower stiffeners enhance the structural strength of the bottom of the two vibration fixing plates, enabling them to better withstand various stresses generated during vibration, ensuring the stability of the vibration fixing plates, and preventing the bottom of the vibration fixing plates from deforming or being damaged due to long-term vibration, thereby further ensuring the stability and reliability of the entire vibration platform.

[0017] Furthermore, the two vibration fixing plates are provided with side stiffeners on their sides.

[0018] The beneficial effect of adopting the above-mentioned further solution is that the side stiffeners enhance the structural strength of the two vibration fixing plates. During the operation of the vibration platform, they can effectively resist lateral forces, reduce the deformation of the vibration fixing plates caused by forces, ensure that the vibration fixing plates can maintain a stable shape and size during vibration, ensure the support strength of the vibration fixing plates for the vibration components, and thus ensure the stability and reliability of the overall structure of the vibration platform.

[0019] Furthermore, the bearing housing includes a bearing seat and a bearing disposed within the bearing seat, and the bearing seat is connected to the vibration fixing plate.

[0020] The beneficial effect of adopting the above-mentioned further solution is that the shaft seat connected to the vibration fixing plate and the cooperation with the bearing provide a stable and reliable rotational support for the main shaft, effectively reducing friction and wear during the rotation of the main shaft and improving the working performance and reliability of the bearing seat.

[0021] Furthermore, the bearing includes a first bearing and a second bearing, and the bearing housing also includes an oil ring disposed between the first bearing and the second bearing.

[0022] The beneficial effect of adopting the above-mentioned further solution is that the oil ring provides axial support for the bearing between the rotating spindle and stationary components such as the bearing seat, and ensures uniform lubrication of the bearings on both sides by evenly distributing the lubricating medium.

[0023] Furthermore, the vibration fixing plate is provided with four vibration components.

[0024] The beneficial effects of adopting the above-mentioned further solution are that the four vibration components can be connected to the power drive component through couplings to provide rotational power to the main shaft of the vibration components; the four vibration components work together to provide greater vibration energy to the vibration platform, meet the vibration intensity requirements of different materials and different molding processes, thereby expanding the application range of the vibration molding machine, improving the production efficiency of the vibration molding machine, and meeting the quality requirements of carbon products.

[0025] Furthermore, the platform body includes an upper platform and a lower platform, the upper platform being connected to the lower platform via a connecting plate; the upper part of the vibration fixing plate is connected to the lower platform, or the upper part of the vibration fixing plate is connected to both the lower platform and the upper platform.

[0026] The beneficial effects of adopting the above-mentioned further solution are that the platform body adopts a structure in which the upper platform and the lower platform are connected by a connecting plate. On the one hand, this meets the requirements for the vibration stability of the platform body, and on the other hand, the weight of the platform body will not be too heavy, reducing the consumption of vibration energy. The upper part of the vibration fixing plate can be connected to the lower platform, or it can be connected to both the lower platform and the upper platform, so that the vibration generated by the vibration component can be more effectively transmitted to the platform body, meeting the needs of the vibration molding of the paste in the mold box of the vibration molding machine, and improving the stability and reliability of the vibration platform. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the main structure of this utility model; Figure 3 for Figure 2 A schematic diagram of the cross-sectional structure along the AA direction; Figure 4 This is a schematic diagram of the left-side structure of this utility model; Figure 5 This is a bottom view of the structure of this utility model; Figure 6 This is a cross-sectional three-dimensional structural diagram of the present invention; Figure 7 This is a three-dimensional structural diagram of the present invention viewed from below. In the figure, 1. Platform body; 11. Platform upper plate; 12. Platform lower plate; 13. Connecting plate; 2. Vibration fixing plate; 3. First eccentric block; 4. Second eccentric block; 5. Main shaft; 6. Lower stiffening plate; 7. Side stiffening plate; 8. Bearing seat; 81. Shaft seat; 82. First bearing; 83. Second bearing; 84. Bearing cover; 85. Oil ring. Detailed Implementation

[0028] The principles and features of this utility model are described below with reference to examples. The examples are only used to explain this utility model and are not intended to limit the scope of this utility model.

[0029] like Figures 1-7 As shown, a high-efficiency and energy-saving vibration platform for a vibration molding machine includes a platform body 1, a vibration fixing plate 2 on the platform body 1, and at least two vibration components on the vibration fixing plate 2. The vibration assembly includes a main shaft 5, a first eccentric block 3 and a second eccentric block 4 respectively disposed at both ends of the main shaft 5. The main shaft 5 is rotatably mounted on the vibration fixing plate 2. The first eccentric block 3 is located on one side of the vibration fixing plate 2, and the second eccentric block 4 is located on the other side of the vibration fixing plate 2.

[0030] The vibration fixing plate 2 is provided with vibration mounting holes for installing the vibration assembly, and the main shaft 5 is rotatably mounted on the vibration mounting holes. The vibration fixing plate 2 is provided with dedicated vibration mounting holes for installing the vibration assembly, and the rotation of the main shaft 5 of the vibration assembly is set at the vibration mounting holes, which facilitates the installation, disassembly and subsequent maintenance of the vibration assembly, simplifies the maintenance process of the vibration platform and reduces maintenance costs.

[0031] The main shaft 5 is connected to the vibration mounting hole via a bearing housing 8 or a bushing. The vibration assembly is mounted on the vibration mounting hole via the bearing housing 8 or the bushing, ensuring smooth and stable rotation of the main shaft 5. The bearing housing 8 or the bushing effectively bears and disperses the force generated during the rotation of the main shaft 5, reducing the impact on the vibration mounting hole and facilitating lubrication and maintenance of the main shaft 5.

[0032] Two vibration fixing plates 2 are provided, arranged in parallel. The main shaft 5 is connected to the two vibration fixing plates 2 via the bearing seat 8 or the bushing. The parallel arrangement of the vibration fixing plates 2 provides stable support for multiple vibration components, ensuring the stability of the multiple vibration components during vibration. The two vibration fixing plates 2 not only meet the requirement of stable support for the vibration components, but also reduce the overall weight of the vibration fixing plates 2, avoiding excessive vibration energy consumption.

[0033] The bottom of the two vibration fixing plates 2 is provided with lower stiffening plates 6. The lower stiffening plates 6 enhance the structural strength of the bottom of the two vibration fixing plates 2, enabling them to better withstand various stresses generated during vibration, ensuring the stability of the vibration fixing plates 2, and preventing the bottom of the vibration fixing plates 2 from deforming or being damaged due to long-term vibration, thereby further ensuring the stability and reliability of the entire vibration platform.

[0034] The two vibration fixing plates 2 are provided with side stiffeners 7 on their sides. The side stiffeners 7 enhance the structural strength of the two vibration fixing plates 2. During the operation of the vibration platform, they can effectively resist lateral forces, reduce the deformation of the vibration fixing plates 2 caused by forces, ensure that the vibration fixing plates 2 can maintain a stable shape and size during vibration, ensure the support strength of the vibration fixing plates 2 for the vibration components, and thus ensure the stability and reliability of the overall structure of the vibration platform.

[0035] The bearing housing 8 includes a shaft seat 81 and a bearing disposed within the shaft seat 81. The shaft seat 81 is connected to the vibration fixing plate 2. The shaft seat 81 connected to the vibration fixing plate 2, and its cooperation with the bearing, provides stable and reliable rotational support for the main shaft 5, effectively reducing friction and wear during the rotation of the main shaft 5, and improving the working performance and reliability of the bearing housing 8.

[0036] The aforementioned bearings can be rolling bearings or sliding bearings, and the number of bearings can be one or more.

[0037] Bearing covers 84 can be provided at both ends of the bearing seat 81, and a positioning ring platform can be provided on the main shaft 5 for positioning the first bearing 82 and the second bearing 83. The positioning ring platform on the main shaft 5 can accurately position the first bearing 82 and the second bearing 83 to prevent bearing misalignment. The bearing cover 84 can protect the rolling bearing from the intrusion of external debris and prevent lubricant leakage, ensuring that the rolling bearing is in a good lubrication state for a long time, thereby improving the working performance and reliability of the bearing seat 8.

[0038] The bearing includes a first bearing 82 and a second bearing 83, and the bearing housing 8 further includes an oil ring 85 disposed between the first bearing 82 and the second bearing 83. The oil ring 85 provides axial support for the bearing between the rotating spindle 5 and stationary components such as the bearing housing 81, and ensures uniform lubrication of the bearings on both sides by evenly distributing the lubricating medium.

[0039] Four vibration components are provided on the vibration fixing plate 2. The four vibration components can be at the same horizontal height, such as being evenly distributed in a straight line on the vibration fixing plate 2. One end of the main shaft of the vibration component can be connected to the power drive component through a coupling to provide rotational power to the main shaft 5 of the vibration component. The four vibration components work together to provide greater vibration energy to the vibration platform, meeting the vibration intensity requirements of different materials and different molding processes, thereby expanding the application range of the vibration molding machine, improving the production efficiency of the vibration molding machine, and meeting the quality requirements of carbon products.

[0040] The platform body 1 includes an upper platform 11 and a lower platform 12. The upper platform 11 is connected to the lower platform 12 via a connecting plate 13. The upper part of the vibration fixing plate 2 is connected to the lower platform 12, or the upper part of the vibration fixing plate 2 is connected to both the lower platform 12 and the upper platform 11. The platform body 1 adopts a structure in which the upper platform 11 and the lower platform 12 are connected via a connecting plate 13. This structure satisfies the vibration stability requirements of the platform body 1 while minimizing its weight and reducing vibration energy consumption. The upper part of the vibration fixing plate 2 can be connected only to the lower platform 12, or it can be connected to both the lower platform 12 and the upper platform 11. This allows the vibration generated by the vibration components to be more effectively transmitted to the platform body 1, meeting the requirements of vibration molding of the paste in the mold box of the vibration molding machine and improving the stability and reliability of the vibration platform.

[0041] This invention utilizes multiple vibration components to transmit vibration to the platform body 1 via the vibration fixing plate 2. Specifically, under the action of a power drive component, such as a drive motor driving a transmission shaft, which is connected to the main shaft 5 via a coupling, power can be transmitted to the main shaft 5. As the main shaft 5 rotates, the vibration components generate vibration. The four vibration components work together to provide vibration energy to the vibration platform. The first eccentric block 3 and the second eccentric block 4 on the main shaft 5 are respectively located on both sides of the outside of the vibration fixing plate 2. This eliminates the bulky box structure, reduces unnecessary weight, lowers vibration energy consumption, avoids energy waste, and improves the energy utilization efficiency of the vibration platform, achieving energy saving. The first eccentric block 3 and the second eccentric block 4 are freed from the limitations imposed by the original vibration box on the eccentric blocks. The size of the eccentric blocks can be appropriately increased according to actual needs, effectively improving the vibration capacity of the vibration platform and meeting the vibration intensity requirements of different materials and different molding processes. This expands the application range of the vibration molding machine, improves its production efficiency, meets the quality requirements of carbon products, and achieves high efficiency.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency and energy-saving vibration platform for a vibration molding machine, comprising a platform body (1), characterized in that, The platform body (1) is provided with a vibration fixing plate (2), and the vibration fixing plate (2) is provided with at least two vibration components; The vibration assembly includes a main shaft (5), a first eccentric block (3) and a second eccentric block (4) respectively disposed at both ends of the main shaft (5). The main shaft (5) is rotatably disposed on the vibration fixing plate (2). The first eccentric block (3) is located on one side of the vibration fixing plate (2), and the second eccentric block (4) is located on the other side of the vibration fixing plate (2).

2. The high-efficiency and energy-saving vibration platform for the vibration molding machine according to claim 1, characterized in that, The vibration fixing plate (2) is provided with a vibration mounting hole for installing the vibration assembly, and the main shaft (5) is rotatably mounted on the vibration mounting hole.

3. The high-efficiency energy-saving vibration platform for the vibration molding machine according to claim 2, characterized in that, The main shaft (5) is connected to the vibration mounting hole via a bearing seat (8) or a bushing.

4. The high-efficiency energy-saving vibration platform for the vibration molding machine according to claim 3, characterized in that, Two vibration fixing plates (2) are provided, and the two vibration fixing plates (2) are arranged in parallel. The main shaft (5) is connected to the two vibration fixing plates (2) through the bearing seat (8) or the bushing.

5. The high-efficiency energy-saving vibration platform for the vibration molding machine according to claim 4, characterized in that, The bottom of the two vibration fixing plates (2) is provided with a lower stiffening plate (6).

6. The high-efficiency energy-saving vibration platform for the vibration molding machine according to claim 4, characterized in that, Side stiffeners (7) are provided on the sides of the two vibration fixing plates (2).

7. The high-efficiency energy-saving vibration platform for a vibration molding machine according to claim 3, characterized in that, The bearing housing (8) includes a bearing seat (81) and a bearing disposed in the bearing seat (81), and the bearing seat (81) is connected to the vibration fixing plate (2).

8. The high-efficiency energy-saving vibration platform for a vibration molding machine according to claim 7, characterized in that, The bearing includes a first bearing (82) and a second bearing (83), and the bearing housing (8) further includes an oil ring (85) disposed between the first bearing (82) and the second bearing (83).

9. The high-efficiency energy-saving vibration platform for a vibration molding machine according to any one of claims 1-8, characterized in that, The vibration fixing plate (2) is provided with four vibration components.

10. The high-efficiency energy-saving vibration platform for a vibration molding machine according to any one of claims 1-8, characterized in that, The platform body (1) includes an upper platform (11) and a lower platform (12). The upper platform (11) is connected to the lower platform (12) through a connecting plate (13). The upper part of the vibration fixing plate (2) is connected to the lower platform (12), or the upper part of the vibration fixing plate (2) is connected to the lower platform (12) and the upper platform (11).

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