A crash barrier assembly mould
Patent Information
- Application Number
- CN202522172187.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-14
AI Technical Summary
[0003]目前预制钢筋混凝土防撞护栏的模具存在安装工艺复杂、翻转易跑模等问题
本实用新型结构设计合理,操作简单,通过在底模上围设第一端模、第二端模和两个侧模后,形成一个上部敞口的护栏主体模具,在进行防撞护栏的成型时,可以做到无需模台,不受场地限制的快速拼装、快速制造,同时,通过在底模面板上设置一个弧形凹槽,可实现防撞护栏主体一次浇筑成型,无需二次修补调整,使其表观可达清水面,效果良好。
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Figure CN224751566U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of building engineering technology, and specifically relates to a crash barrier assembly mold. Background Technology
[0002] Crash barriers are road safety facilities that achieve rigid impact protection through reinforced concrete structures. They are mainly used in the protective areas on both sides of urban bridges or in the median strips of highways. Crash barrier fabrication typically employs two methods: on-site formwork casting or prefabrication assembly. On-site casting requires installing formwork, tying reinforcing bars, and then pouring concrete, demanding high levels of worker skill and taking up a long construction period, resulting in low efficiency. Prefabricated crash barriers rely on high-precision steel molds combined with automated production lines to achieve rapid manufacturing and installation, leading to high construction efficiency.
[0003] Currently, precast reinforced concrete crash barrier molds suffer from problems such as complex installation processes and easy mold displacement upon flipping. Therefore, it is necessary to propose a crash barrier assembly mold to solve the above problems. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a crash barrier assembly mold that addresses the shortcomings of the prior art. The mold has a reasonable structural design and is easy to operate. By setting a first end mold, a second end mold, and two side molds around the bottom mold, a main body mold with an open top is formed. When forming the crash barrier, it can be quickly assembled and manufactured without the need for a mold table and without site restrictions. At the same time, by setting an arc-shaped groove on the bottom mold panel, the main body of the crash barrier can be cast in one go without secondary repairs and adjustments, so that its surface can reach a clear water finish and achieve good results.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a crash barrier assembly mold, including a bottom mold, a first end mold and a second end mold respectively surrounding both ends of the bottom mold, and two side molds respectively surrounding both sides of the bottom mold. The bottom mold, the first end mold, the second end mold and the two side molds are arranged together to form a guardrail main body mold with a guardrail main body forming cavity. Multiple tie rods are connected between the top of the first end mold and the second end mold. The bottom mold includes a bottom mold panel and a bottom mold support rib group fixed to the back of the bottom mold panel. The bottom mold panel is inclined downward from the end closer to the first end mold to the end farther away from the first end mold. The bottom mold panel has an arc-shaped groove at the end closer to the first end mold. The bottom mold panel has a multi-segment downward inclined surface from the arc-shaped groove to the end of the second end mold. The bottom end face of the bottom mold support rib group is parallel to the top surface of the guardrail main mold. Multiple reserved steel bar positioning holes are provided on the second end mold.
[0006] The aforementioned anti-collision guardrail assembly mold further includes a base mold disposed on the upper part of the guardrail main body mold. The number of base molds is two, and the two base molds are respectively disposed on both sides of the top of the guardrail main body mold near the first end mold.
[0007] The above-mentioned anti-collision guardrail assembly mold, wherein the base mold is formed by a base side mold, a base end mold and a base corner template, forming a right-angled trapezoidal template, wherein the base end mold is a right-angled trapezoidal template, and the base corner template includes a right-angled trapezoidal template and an inclined template connected together.
[0008] In the aforementioned anti-collision guardrail assembly mold, the base side mold, the base end mold, and the base corner mold are connected by bolts, and the bottom of the base end mold is connected to the top of the first end mold by bolts.
[0009] The above-mentioned anti-collision guardrail assembly mold is wherein the first end mold, the second end mold, the bottom mold, and the side mold are connected by bolts.
[0010] The aforementioned anti-collision guardrail assembly mold has multiple ear plates for connecting tie rods on both the first end mold and the second end mold.
[0011] The above-mentioned anti-collision guardrail assembly mold is characterized in that: the second end mold has a toothed boss protruding inward.
[0012] This utility model has the following advantages compared with the prior art: This utility model has a reasonable structural design and is easy to operate. By setting up a first end mold, a second end mold, and two side molds on the bottom mold, a guardrail body mold with an open top is formed. When forming the crash barrier, it can be quickly assembled and manufactured without the need for a mold table and without site restrictions. At the same time, by setting an arc-shaped groove on the bottom mold panel, the main body of the crash barrier can be cast in one go without secondary repairs and adjustments, so that its surface can reach a clear water finish and the effect is good.
[0013] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of the mold without the base installed in this utility model.
[0015] Figure 2 This is a schematic diagram of the structure of the bottom mold of this utility model.
[0016] Figure 3 This is a schematic diagram of the structure of the second end mold of this utility model.
[0017] Figure 4This is a schematic diagram of the structure of the present invention, showing the installation of two symmetrically arranged base molds.
[0018] Figure 5 This is a schematic diagram of the guardrail structure without a base according to this utility model.
[0019] Figure 6 This is a schematic diagram of the guardrail structure of this utility model, which has two symmetrically arranged bases.
[0020] Explanation of reference numerals in the attached figures: 1. Bottom mold; 101. Bottom mold panel; 102. Bottom mold support ribs; 2. First end mold; 3. Second end mold; 301. Toothed boss; 4. Side mold; 5. Arc-shaped groove; 6. Reserved rebar positioning hole; 7. Guardrail body forming cavity; 8. Tie rod; 9. Ear plate; 10. Base side mold; 11. Base end mold; 12. Base corner template; 13. Guardrail body; 14. Reserved rebar; 15. Base. Detailed Implementation
[0021] like Figures 1 to 3 As shown, this utility model includes a bottom mold 1, a first end mold 2 and a second end mold 3 respectively surrounding both ends of the bottom mold 1, and two side molds 4 respectively surrounding both sides of the bottom mold 1. The bottom mold 1, the first end mold 2, the second end mold 3 and the two side molds 4 are arranged together to form a guardrail body mold with a guardrail body forming cavity 7. Multiple tie rods 8 are connected between the top of the first end mold 2 and the second end mold 3. The bottom mold 1 includes a bottom mold panel 101 and a bottom mold support rib group 102 fixed to the back of the bottom mold panel 101. The bottom mold panel 101 is inclined downward from the end near the first end mold 2 to the end away from the first end mold 2. The bottom mold panel 101 has an arc-shaped groove 5 at the end near the first end mold 2. The bottom mold panel 101 has a multi-segment downward inclined surface from the arc-shaped groove 5 to the end of the second end mold 3. The bottom end face of the bottom mold support rib group 102 is parallel to the top surface of the guardrail main mold. Multiple reserved steel bar positioning holes 6 are provided on the second end mold 3.
[0022] In actual use, by setting the first end mold 2, the second end mold 3 and two side molds 4 around the bottom mold 1, a guardrail main body mold with an open top is formed. When forming the crash guardrail, it can be quickly assembled and manufactured without the need for a mold table and without site restrictions.
[0023] It should be noted that by connecting multiple tie rods 8 between the top of the first end mold 2 and the second end mold 3, the overall integrity of the mold is improved, thereby enhancing the molding effect of the crash barrier.
[0024] It should be noted that by setting an arc-shaped groove 5 on the bottom mold panel 101, the main body of the crash barrier can be cast in one go without secondary repairs and adjustments, so that its surface can reach the clear water surface, with good results.
[0025] In actual use, the first end mold 2, the second end mold 3, and the side mold are all composed of corresponding template panels and stiffening rib components on the back.
[0026] In practice, the preferred number of levers 8 is two.
[0027] like Figure 4 As shown, in this embodiment, a base mold is also provided on the upper part of the guardrail main body mold. There are two base molds, and the two base molds are respectively provided on both sides of the top of the guardrail main body mold near the first end mold 2.
[0028] In actual use, depending on the structure of the crash barrier to be formed, a base mold can be selectively installed on the main body mold of the barrier or not. The installation position and size of the base mold can be adjusted according to the actual situation.
[0029] It should be noted that the two base molds together form the molds for the crash barrier sound barrier and the street light base.
[0030] In practice, the base mold is open at both the top and bottom, with the lower opening connected to the upper opening of the main guardrail mold.
[0031] like Figure 4 As shown, in this embodiment, the base mold is formed by the base side mold 10, the base end mold 11 and the base corner template 12 forming a right-angled trapezoidal template. The base end mold 11 is a right-angled trapezoidal template, and the base corner template 12 includes a right-angled trapezoidal template and an inclined template connected to each other.
[0032] It should be noted that one hypotenuse of the right-angled trapezoidal template in the base corner template 12 is fixedly overlapped with one hypotenuse of the inclined template, and the hypotenuse of the base side template 10 is connected to the other hypotenuse of the inclined template by bolts.
[0033] In this embodiment, the base side mold 10, the base end mold 11 and the base corner mold 12 are connected by bolts, and the bottom of the base end mold 11 is connected to the top of the first end mold 2 by bolts.
[0034] In actual use, the base side mold 10, base end mold 11 and base corner mold 12 are connected by bolts. Specifically, the base side mold 10 and base end mold 11, the base side mold 10 and base corner mold 12, and the base end mold 11 and base corner mold 12 are all connected by bolts.
[0035] In specific implementation, such as Figure 4 As shown, when the two base molds are symmetrically arranged on the main body mold of the guardrail, the base end molds 11 of the two base molds are respectively installed on the top sides of the first end mold 2 by bolts, and the base side molds 10 of the two base molds are respectively installed on the two side molds 4 by bolts.
[0036] When the sizes and installation positions of the two base molds are asymmetrical, the base end mold 11 of the smaller base mold is bolted to the top of one side of the first end mold 2, and its base side mold 10 is bolted to one of the side molds 4; the base end mold 11 of the other base mold is bolted to the top of the first end mold 2 and has a certain gap between it and the other side of the first end mold 2.
[0037] In this embodiment, the first end mold 2, the second end mold 3, the bottom mold 1, and the side mold 4 are connected by bolts.
[0038] In actual use, the first end mold 2, the second end mold 3, the bottom mold 1 and the side mold 4 are connected by bolts. Specifically, the first end mold 2 and the bottom mold 1, the first end mold 2 and the side mold 4, the second end mold 3 and the bottom mold 1, the second end mold 3 and the side mold 4, and the side mold 4 and the bottom mold 1 are all connected by bolts.
[0039] In this embodiment, both the first end mold 2 and the second end mold 3 are provided with a plurality of ear plates 9 for connecting the pull rod 8.
[0040] In actual use, the ear plate 9 has through holes for the pull rod 8 to pass through. The two ends of the pull rod 8 pass through the through holes on the two ear plates 9 respectively and are then tightened with nuts.
[0041] like Figure 3 As shown, in this embodiment, the second end mold 3 has a toothed boss 301 protruding inward.
[0042] In practical use, when the base mold is not required, the reserved reinforcing bars 14 are laid according to the reserved reinforcing bar positioning holes 6 provided on the second end mold 3, the tie rods 8 are installed, concrete is poured to the top of the guardrail body mold, and the surface is finished to form the guardrail body 13. Figure 5 As shown; When a base mold is needed, first lay the reserved reinforcing bars 14 according to the reserved reinforcing bar positioning holes 6 set on the second end mold 3, then install the tie rods 8, and then, as needed, install two base molds on the main body mold of the guardrail, pour concrete to the top of the main body mold of the guardrail, finish the surface, and after the concrete strength reaches the set requirements, continue to pour concrete into the base molds so that the main body 13 of the guardrail has two bases 15, as shown. Figure 6 As shown.
[0043] When dismantling the mold, the installation should be carried out in the order from top to bottom. First, remove the base mold, then remove the tie rod 8, and finally remove the first end mold 2, the second end mold 3, the side mold 4 and the bottom mold 1.
[0044] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the present utility model. Any simple modifications, alterations, or equivalent structural changes made to the above embodiments based on the technical essence of the present utility model shall still fall within the protection scope of the present utility model.
Claims
1. A crash barrier assembly mold, characterized in that: It includes a bottom mold (1), a first end mold (2) and a second end mold (3) respectively surrounding the two ends of the bottom mold (1), and two side molds (4) respectively surrounding the two sides of the bottom mold (1). The bottom mold (1), the first end mold (2), the second end mold (3) and the two side molds (4) are arranged together to form a guardrail body mold with a guardrail body forming cavity (7). Multiple tie rods (8) are connected between the top of the first end mold (2) and the second end mold (3). The bottom mold (1) includes a bottom mold panel (101) and a bottom mold support rib group (102) fixed on the back of the bottom mold panel (101). The bottom mold panel (101) is inclined downward from the end near the first end mold (2) to the end away from the first end mold (2). The bottom mold panel (101) has an arc-shaped groove (5) at the end near the first end mold (2). The bottom mold panel (101) has a multi-segment downward inclined surface from the arc-shaped groove (5) to the end of the second end mold (3). The bottom end face of the bottom mold support rib group (102) is parallel to the top surface of the guardrail main mold. Multiple reserved steel bar positioning holes (6) are provided on the second end mold (3).
2. A crash barrier assembly mold according to claim 1, characterized in that: It also includes a base mold set on the upper part of the main body mold of the guardrail. There are two base molds, and the two base molds are respectively set on both sides of the top of the main body mold of the guardrail near the first end mold (2).
3. A crash barrier assembly mold according to claim 2, characterized in that: The base mold is formed by the base side mold (10), the base end mold (11) and the base corner template (12) forming a right-angled trapezoidal template. The base end mold (11) is a right-angled trapezoidal template, and the base corner template (12) includes a right-angled trapezoidal template and a slope template connected together.
4. A crash barrier assembly mold according to claim 3, characterized in that: The base side mold (10), base end mold (11) and base corner mold (12) are connected by bolts, and the bottom of the base end mold (11) is connected to the top of the first end mold (2) by bolts.
5. A crash barrier assembly mold according to claim 1, characterized in that: The first end mold (2), the second end mold (3), the bottom mold (1) and the side mold (4) are connected by bolts.
6. A crash barrier assembly mold according to claim 1, characterized in that: Both the first end mold (2) and the second end mold (3) are provided with multiple ear plates (9) for connecting the pull rod (8).
7. A crash barrier assembly mold according to claim 1, characterized in that: The second end mold (3) has a toothed boss (301) protruding inward.