Brick cutting apparatus with waste collection

Abstract

The utility model discloses a kind of brick material slitting equipment with waste collection, belong to brick material processing technical field, including fixed-point feeding mechanism and discharge belt conveyor, fixed-point feeding mechanism is located in the front of discharge belt conveyor, further include adjustable cutting line mechanism, anti-sticking powder scattering mechanism and waste recovery mechanism, anti-sticking powder scattering mechanism is used to evenly scatter anti-sticking powder on discharge belt conveyor, waste recovery mechanism is located below discharge belt conveyor, adjustable cutting line mechanism includes driving assembly, equidistant moving assembly and cutting line connected on support frame, fixed-point feeding mechanism is used to transport brick blank strip to specified position and promote brick blank strip to pass through cutting line, equidistant moving assembly is located between feeding belt conveyor and discharge belt conveyor, equidistant moving assembly is connected with cutting line, driving assembly is connected with equidistant moving assembly, and driving assembly is used to drive equidistant moving assembly to move. By the above-mentioned mode, it can be applicable to different width brick cutting, prevent brick and belt between adhesion.

Description

Technical Field

[0001] This utility model relates to the field of brick processing technology, specifically to a brick cutting device with waste collection function. Background Technology

[0002] Sintered porous bricks are made from clay, shale, and coal gangue as the main raw materials. The process involves mixing the raw materials, extrusion molding, and brick cutting, followed by firing. They are mainly used for load-bearing parts of buildings.

[0003] In the brick cutting process, the formed bricks are first cut into brick strips, and then the brick strips are cut into brick blocks. However, the unfired brick blocks are prone to sticking to the surface of the conveying mechanism after cutting, which affects product transportation and product quality. Usually, anti-sticking powder needs to be applied to the surface of the conveying mechanism manually. However, manual application is not only inefficient, but also cannot achieve uniform application, thus affecting the anti-sticking effect. At the same time, the cutting components of traditional cutting equipment are fixed in position, that is, one type of equipment can only produce bricks of one width. When different sizes of bricks need to be cut, the entire equipment must be replaced, which makes the equipment lack applicability and flexibility.

[0004] Based on this, the present invention designs a brick cutting device with waste collection to solve the above problems. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a brick cutting device with waste collection.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A brick cutting device with waste collection includes a fixed-point feeding mechanism and a discharge belt conveyor. The fixed-point feeding mechanism is located in front of the discharge belt conveyor. It also includes an adjustable-pitch tangent mechanism, an anti-sticking powder spreading mechanism, and a waste recycling mechanism. The anti-sticking powder spreading mechanism is used to evenly spread anti-sticking powder on the discharge belt conveyor. The waste recycling mechanism is located below the discharge belt conveyor. The adjustable-pitch tangent mechanism includes a drive component, an equidistant moving component, a tangent, and a support frame. The drive component, the equidistant moving component, and the tangent are respectively connected to the support frame. The fixed-point feeding mechanism is used to transport the brick strips to a designated position and push the brick strips through the tangent. The equidistant moving component is located between the fixed-point feeding mechanism and the discharge belt conveyor. The equidistant moving component is connected to the tangent. The drive component is connected to the equidistant moving component and is used to drive the equidistant moving component to move. Furthermore, the drive assembly includes a synchronous belt drive assembly and a motor. The motor and the synchronous belt drive assembly are located at the left and right ends of the equidistant moving assembly, respectively. The motor is fixedly connected to the support frame, the synchronous belt drive assembly is connected to the support frame, one end of the equidistant moving assembly is connected to the output end of the motor, and the other end of the equidistant moving assembly is connected to the synchronous belt drive assembly. The motor is used to drive the equidistant moving assembly to control the tangential equidistant movement in cooperation with the synchronous belt drive assembly. Furthermore, the two sets of equidistant moving components, symmetrically distributed vertically, include moving components and scissor components. The moving components and scissor components are respectively connected to the support frame, and the moving components are connected to the scissor components. Furthermore, the moving component includes a threaded rod, a fixed rod, an active moving block, a driven moving block, and a fixed block. The output end of the motor is fixedly connected to one end of the upper threaded rod. Two sets of fixed rods are located on the upper and lower sides of the threaded rod, respectively. The left and right ends of the fixed rod are fixedly connected to the support frame. The fixed rod is horizontally slidably connected to the active moving block, the driven moving block, and the fixed block. The left and right ends of the threaded rod are rotatably connected to the support frame. The fixed block is fixedly connected to the support frame on the side away from the motor. The active moving block is threadedly connected to the threaded rod on the side closer to the motor. The driven moving block and the fixed block are provided with threaded rod clearance holes. There are several sets of driven moving blocks between the fixed block and the active moving block. Each set of active moving blocks, driven moving blocks, and fixed blocks is fixedly connected to both ends of the tangent. Adjacent parts of the active moving block, driven moving block, and fixed block are connected by a scissor assembly. Furthermore, the scissor fork assembly includes connecting rods and pins. The scissor fork assembly is formed by hinged ends of several scissor fork pieces. Each scissor fork piece includes two connecting rods and one pin. The middle of the two connecting rods is hinged by the pin, and the ends of adjacent connecting rods are hinged. Several pins are respectively fixedly connected to the active moving block, the fixed block, and several driven moving blocks. Furthermore, the synchronous belt drive assembly includes a synchronous belt, a driving synchronous pulley, and a driven synchronous pulley. The driving synchronous pulley is fixedly connected to the upper threaded rod, and the driven synchronous pulley is fixedly connected to the lower threaded rod. The driving synchronous pulley and the driven synchronous pulley are connected by a synchronous belt drive. Furthermore, the anti-sticking powder dispensing mechanism includes a powder box, a support plate, and a vibration motor. The lower end of the support plate is fixedly connected to the ground, and the upper end of the support plate is fixedly connected to the powder box. The lower surface of the powder box has fine holes for the anti-sticking powder to pass through. When disturbed, the anti-sticking powder falls out of the powder box. Two sets of vibration motors symmetrical about the left and right sides of the powder box are fixedly connected to the powder box. Furthermore, the waste recycling mechanism includes a scraper block, a support block, and a waste box. The lower end of the waste box is fixedly connected to the ground, the right end of the waste box is fixedly connected to the support block, and the upper end of the support block is fixedly connected to the scraper block. The scraper block is used to scrape off the anti-sticking powder and other waste materials remaining on the discharge conveyor belt, and the waste box is used to store the waste materials.

[0007] Compared with the prior art, the advantages of this utility model are: 1. The distance between the tangents is adjustable, which can be applied to the cutting of brick blocks with different width requirements, and has high flexibility and versatility; 2. The anti-sticking powder can be automatically and evenly sprinkled onto the discharge conveyor belt, which can effectively prevent the brick blocks from sticking to the belt. 3. A waste scraping and collection device is installed below the discharge conveyor belt to remove and collect anti-sticking powder and other waste materials on the conveyor belt. Attached Figure Description

[0008] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0009] Figure 1 This utility model relates to a three-dimensional brick cutting device with waste collection. Figure 1 ; Figure 2 This is a front view of a brick cutting device with waste collection according to the present invention; Figure 3 This utility model relates to a three-dimensional brick cutting device with waste collection. Figure 2 ; Figure 4 for Figure 1 Enlarged view of point A in the middle; Figure 5 for Figure 1 Enlarged view of point B in the middle; Figure 6 for Figure 3 Enlarged view of point C in the middle.

[0010] The labels in the diagram represent: 1. Feeding belt conveyor; 2. Discharge belt conveyor; 3. Cylinder; 4. Cutting pusher; 5. Side blocking mechanism; 51. Blocking plate; 52. Slide rail; 6. Adjustable spacing tangent mechanism; 61. Synchronous belt drive assembly; 611. Synchronous belt; 612. Driving synchronous pulley; 613. Driven synchronous pulley; 62. Equidistant moving assembly; 621. Threaded rod; 622. Fixed rod; 623. Driving moving block; 624. Driven moving block; 625. Threaded rod clearance hole; 626. Fixed block; 627. Connecting rod; 628. Pin; 63. Tangent; 64. Motor; 65. Support frame; 7. Anti-sticking powder spreading mechanism; 71. Powder box; 72. Support plate; 73. Vibrating motor; 8. Waste recycling mechanism; 81. Scraper; 82. Support block; 83. Waste box. Detailed Implementation

[0011] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0012] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0013] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-6A brick cutting device with waste collection includes a feeding belt conveyor 1, a discharging belt conveyor 2, a cylinder 3, a cutting pusher 4, and a side blocking mechanism 5. The output end of the cylinder 3 is fixedly connected to the cutting pusher 4. The feeding belt conveyor 1 is located between the discharging belt conveyor 2 and the cutting pusher 4. The side blocking mechanism 5 is located to the left of the feeding belt conveyor 1. The device also includes an adjustable-spacing tangent mechanism 6, an anti-sticking powder spreading mechanism 7, and a waste recycling mechanism 8. The anti-sticking powder spreading mechanism 7 is located above the discharging belt conveyor 2 and is used to evenly spread anti-sticking powder on the belt of the discharging belt conveyor 2. The waste recycling mechanism 8 is located above the discharging belt conveyor 2. Below, the adjustable tangent mechanism 6 includes a synchronous belt drive assembly 61, an equidistant moving assembly 62, a tangent 63, and a motor 64 connected to the support frame 65. The equidistant moving assembly 62 is located between the feed belt conveyor 1 and the discharge belt conveyor 2. The equidistant moving assembly 62 is connected to the tangent 63. The motor 64 and the synchronous belt drive assembly 61 are located at the left and right ends of the equidistant moving assembly 62, respectively. One end of the equidistant moving assembly 62 is connected to the output end of the motor 64, and the other end of the equidistant moving assembly 62 is connected to the synchronous belt drive assembly 61. The motor 64 is used to drive the equidistant moving assembly 62 to control the equidistant movement of the tangent 63 with the cooperation of the synchronous belt drive assembly 61.

[0014] The tangent 63 uses steel rope.

[0015] In this utility model, the anti-sticking powdering mechanism 7 evenly sprinkles anti-sticking powder on the belt of the discharge belt conveyor 2. The porous sintered brick blanks are transported from right to left on the feed belt conveyor 1 until the left end of the brick blank is blocked by the side blocking mechanism 5. The cylinder 3 is activated to push the cutting push block 4. The cutting push block 4 pushes the brick blank to move. The brick blank is cut into brick blocks by the tangent line 63 and moved to the discharge belt conveyor 2. The brick blocks are moved under the drive of the discharge belt conveyor 2. When the spacing between the tangents 63 on the support frame 65 needs to be adjusted, the starter motor 64 drives the equidistant moving component 62 to control the equidistant movement of the tangents 63 with the cooperation of the synchronous belt drive component 61.

[0016] In some embodiments, please refer to the accompanying drawings. Figures 1-6 Two sets of equidistant moving components 62, symmetrically distributed vertically, include moving components and scissor components. The moving components and scissor components are respectively connected to the support frame 65, and the moving components are connected to the scissor components.

[0017] like Figure 4 and Figure 5As shown, the moving assembly includes a threaded rod 621, a fixed rod 622, an active moving block 623, a driven moving block 624, and a fixed block 626. The output end of the motor 64 is fixedly connected to one end of the upper threaded rod 621. Two sets of fixed rods 622 are located on the upper and lower sides of the threaded rod 621, respectively. The left and right ends of the fixed rod 622 are fixedly connected to the support frame 65. The fixed rod 622 is horizontally slidably connected to the active moving block 623, the driven moving block 624, and the fixed block 626. The left and right ends of the threaded rod 621 are rotatably connected to the support frame 65. The fixed block 626 is located away from the support frame 65. One side of the motor 64 is fixedly connected to the support frame 65. The active moving block 623 is threadedly connected to the threaded rod 621 on the side near the motor 64. The driven moving block 624 and the fixed block 626 are provided with threaded rod clearance holes 625. There are several sets of driven moving blocks 624 between the fixed block 626 and the active moving block 623. Each set of active moving block 623, driven moving block 624 and fixed block 626 is fixedly connected to both ends of the tangent 63. The adjacent parts of the active moving block 623, driven moving block 624 and fixed block 626 are connected by a scissor assembly.

[0018] like Figure 4 and Figure 5 As shown, the scissor fork assembly includes a connecting rod 627 and a pin 628. The scissor fork assembly is formed by hinged ends of several scissor fork pieces. Each scissor fork piece includes two connecting rods 627 and a pin 628. The middle parts of the two connecting rods 627 are hinged through the pin 628, and the ends of adjacent connecting rods 627 are hinged. Several pins 628 are fixedly connected to the active moving block 623, the fixed block 626, and several driven moving blocks 624, respectively.

[0019] like Figure 3 As shown, the synchronous belt drive assembly 61 includes a synchronous belt 611, a driving synchronous pulley 612, and a driven synchronous pulley 613. The driving synchronous pulley 612 is fixedly connected to the upper threaded rod 621, and the driven synchronous pulley 613 is fixedly connected to the lower threaded rod 621. The driving synchronous pulley 612 and the driven synchronous pulley 613 are connected by the synchronous belt 611.

[0020] like Figure 3 As shown, the anti-sticking powder dispensing mechanism 7 includes a powder box 71, a support plate 72, and a vibration motor 73. The lower end of the support plate 72 is fixedly connected to the ground, and the upper end of the support plate 72 is fixedly connected to the powder box 71. The lower surface of the powder box 71 is provided with fine holes for the anti-sticking powder to pass through. When disturbed, the anti-sticking powder falls out of the powder box 71. Two sets of vibration motors 73, symmetrical about the left and right sides of the powder box 71, are fixedly connected to the powder box 71.

[0021] The aperture of the pores is 1mm ± 0.5mm, and the anti-sticking powder is made of graphite powder.

[0022] like Figure 6As shown, the waste recycling mechanism 8 includes a scraper block 81, a support block 82, and a waste box 83. The lower end of the waste box 83 is fixedly connected to the ground, and the right end of the waste box 83 is fixedly connected to the support block 82. The upper end of the support block 82 is fixedly connected to the scraper block 81. The scraper block 81 is used to scrape off the anti-sticking powder and other waste materials remaining on the conveyor belt of the discharge belt conveyor 2. The waste box 83 is used to store waste materials.

[0023] like Figure 3 As shown, the side blocking mechanism 5 includes a blocking plate 51 and a slide rail 52. The slide rail 52 is fixedly connected to the ground through a support platform. The blocking plate 51 is slidably connected to the slide rail 52 through a slider. A guide rail clamp is rotatably connected to the slider. The guide rail clamp is a mature existing technology and will not be described in detail here. The guide rail clamp is used to fix the slider and the slide rail 52.

[0024] In this utility model, the vibration motor 73 is started, causing the powder box 71 on the support plate 72 to vibrate, so that the anti-sticking powder in the powder box 71 falls onto the discharge belt conveyor 2 through the small hole at the lower end. As the discharge belt conveyor 2 moves, it is evenly distributed on the belt of the discharge belt conveyor 2, thus preventing the brick blocks from sticking to the discharge belt conveyor 2. When the spacing between the tangents 63 needs to be adjusted according to the different width requirements of different finished bricks, the motor 64 starts and drives the upper threaded rod 621 to rotate. Through the cooperation of the synchronous belt 611, the driving synchronous pulley 612 and the driven synchronous pulley 613, the lower threaded rod 621 rotates synchronously. The driving moving block 623 moves with the rotation of the threaded rod 621. Under the cooperation of the connecting rod 627, the pin 628 and the threaded rod clearance hole 625, the driving moving block 623 drives the driven moving block 624 to move synchronously. Under the limiting action of the fixed rod 622, the driving moving block 623 and the driven moving block 624 can only move back and forth. The fixed block 626 will not move. Thus, the distance between the driving moving block 623, the driven moving block 624 and the fixed block 626 changes uniformly, which in turn causes the distance between the tangents 63 to change. At this time, brick blanks of different widths can be cut out. After the spacing adjustment is completed, the motor 64 is turned off. When the position of the side baffle needs to be adjusted, loosen the guide rail clamp. Under the limiting action of the slide rail 52, the baffle 51 can only move back and forth in the horizontal direction. Move the baffle 51 to the appropriate position and tighten the guide rail clamp to fix the baffle 51 in the designated position on the slide rail 52. The porous sintered brick blanks are transported from right to left on the feeding belt conveyor 1 until the left end of the brick blank is blocked by the baffle plate 51. The cylinder 3 is activated to push the cutting pusher 4. The cutting pusher 4 pushes the brick blank to move. The brick blank is cut into brick blocks by the tangent 63 and moved to the discharge belt conveyor 2. The brick blocks are transferred out under the drive of the discharge belt conveyor 2. As the discharge belt conveyor 2 moves, the scraper block 81 on the support block 82 scrapes off the waste material on the discharge belt conveyor 2, and the waste material is collected into the waste box 83.

[0025] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A brick cutting device with waste collection, comprising a fixed-point feeding mechanism and a discharge belt conveyor (2), wherein the fixed-point feeding mechanism is located in front of the discharge belt conveyor (2), characterized in that: It also includes a pitch-adjustable tangent mechanism (6), an anti-sticking powder spreading mechanism (7), and a waste recycling mechanism (8). The anti-sticking powder spreading mechanism (7) is used to evenly spread anti-sticking powder onto the discharge belt conveyor (2). The waste recycling mechanism (8) is located below the discharge belt conveyor (2). The pitch-adjustable tangent mechanism (6) includes a drive assembly, an equidistant moving assembly (62), a tangent (63), and a support frame (65). The drive assembly, the equidistant moving assembly (62), and the tangent (63) are respectively connected to the support frame (65). The fixed-point feeding mechanism is used to transport the brick blank to a designated position and push the brick blank through the tangent (63). The equidistant moving assembly (62) is located between the fixed-point feeding mechanism and the discharge belt conveyor (2). The equidistant moving assembly (62) is connected to the tangent (63). The drive assembly is connected to the equidistant moving assembly (62). The drive assembly is used to drive the equidistant moving assembly (62) to move.

2. The brick cutting equipment with waste collection according to claim 1, characterized in that, The drive assembly includes a synchronous belt drive assembly (61) and a motor (64). The motor (64) and the synchronous belt drive assembly (61) are located at the left and right ends of the equidistant moving assembly (62), respectively. The motor (64) is fixedly connected to the support frame (65), and the synchronous belt drive assembly (61) is connected to the support frame (65). One end of the equidistant moving assembly (62) is connected to the output end of the motor (64), and the other end of the equidistant moving assembly (62) is connected to the synchronous belt drive assembly (61). The motor (64) is used to drive the equidistant moving assembly (62) to control the tangent (63) to move equidistantly with the cooperation of the synchronous belt drive assembly (61).

3. The brick cutting equipment with waste collection according to claim 2, characterized in that, Two sets of equidistant moving components (62) are symmetrically distributed vertically, including moving components and scissor components. The moving components and scissor components are respectively connected to the support frame (65), and the moving components are connected to the scissor components.

4. The brick cutting equipment with waste collection according to claim 3, characterized in that, The moving assembly includes a threaded rod (621), a fixed rod (622), an active moving block (623), a driven moving block (624), and a fixed block (626). The output end of the motor (64) is fixedly connected to one end of the upper threaded rod (621). Two sets of fixed rods (622) are located on the upper and lower sides of the threaded rod (621), respectively. The left and right ends of the fixed rods (622) are fixedly connected to the support frame (65). The fixed rods (622) are horizontally slidably connected to the active moving block (623), the driven moving block (624), and the fixed block (626). The left and right ends of the threaded rod (621) are rotatably connected to the support frame (65). The fixed block (626) is located away from the motor. One side of the machine (64) is fixedly connected to the support frame (65). The active moving block (623) is threadedly connected to the threaded rod (621) on the side near the motor (64). The driven moving block (624) and the fixed block (626) are provided with threaded rod clearance holes (625). There are several sets of driven moving blocks (624) between the fixed block (626) and the active moving block (623). Each set of active moving block (623), driven moving block (624) and fixed block (626) is fixedly connected to both ends of the tangent (63). The adjacent parts between the active moving block (623), driven moving block (624) and fixed block (626) are connected by a scissor assembly.

5. The brick cutting equipment with waste collection according to claim 4, characterized in that, The scissor fork assembly includes a connecting rod (627) and a pin (628). The scissor fork assembly is formed by hinged ends of several scissor fork pieces. Each scissor fork piece includes two connecting rods (627) and a pin (628). The middle parts of the two connecting rods (627) are hinged through the pin (628), and the ends of adjacent connecting rods (627) are hinged. Several pins (628) are fixedly connected to the active moving block (623), the fixed block (626), and several driven moving blocks (624), respectively.

6. The brick cutting equipment with waste collection according to claim 4, characterized in that, The synchronous belt drive assembly (61) includes a synchronous belt (611), a driving synchronous pulley (612), and a driven synchronous pulley (613). The driving synchronous pulley (612) is fixedly connected to the upper threaded rod (621), and the driven synchronous pulley (613) is fixedly connected to the lower threaded rod (621). The driving synchronous pulley (612) and the driven synchronous pulley (613) are connected by the synchronous belt (611).

7. The brick cutting equipment with waste collection according to claim 1, characterized in that, The anti-sticking powder dispensing mechanism (7) includes a powder box (71), a support plate (72), and a vibration motor (73). The lower end of the support plate (72) is fixedly connected to the ground, and the upper end of the support plate (72) is fixedly connected to the powder box (71). The lower surface of the powder box (71) is provided with fine holes for the passage of anti-sticking powder. When disturbed, the anti-sticking powder falls from the powder box (71). Two sets of vibration motors (73) symmetrical about the left and right sides of the powder box (71) are fixedly connected to the powder box (71).

8. The brick cutting equipment with waste collection according to claim 1, characterized in that, The waste recycling mechanism (8) includes a scraper (81), a support block (82) and a waste box (83). The lower end of the waste box (83) is fixedly connected to the ground. The right end of the waste box (83) is fixedly connected to the support block (82). The upper end of the support block (82) is fixedly connected to the scraper (81). The scraper (81) is used to scrape off the anti-sticking powder and other waste materials remaining on the conveyor belt of the discharge belt conveyor (2). The waste box (83) is used to store waste materials.

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