A full-automatic ceramic tableware roll forming equipment

Abstract

The utility model discloses a full -automatic ceramic tableware roll pressure forming equipment, including fixed bottom plate, rotary disc, forming die and fixed frame structure, and the fixed bottom plate central is equipped with the mounting bracket, is driven gear engagement drive through servo motor, drives rotary disc step -by -step rotation, realizes multi -position continuous operation, and the rotary disc is evenly distributed and is placed seat, and forming die is positioned quickly through mounting seat, and adopts guiding slide rod, return spring and positioning pin linkage mechanism to realize automatic locking and stripping, and the feeding conveyor is arranged two sides with the roll pressure mechanism, and the roll pressure head of cooperation electric push rod control completes automatic feeding and roll pressure forming. The utility model discloses through rotary disc multi -position design significantly reduces roll pressure head standby time, improves production efficiency, and the mould quick replacement mechanism simplifies operation process, adapts the processing demand of many specifications products, has stable structure, high degree of automation, strong practicality's advantage.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tableware processing technology, specifically to a fully automatic ceramic tableware roll forming equipment. Background Technology

[0002] Ceramic tableware refers to all artificial industrial products made from inorganic non-metallic minerals such as clay. It includes various products made from clay or clay-containing mixtures through mixing, shaping, and firing. In the shaping stage of ceramic tableware, rolling forming mechanisms are often used to roll plastic clay to obtain the ceramic tableware blank to be fired.

[0003] Traditional ceramic tableware rolling forming equipment mostly requires workers to put the plastic clay of ceramic tableware into the forming mold, wait for the rolling head to rotate and extrude the clay into shape, and then take out the formed blank. Then, the clay is put in again, and the above steps are repeated for continuous processing. However, this production method will cause the rolling head to be in a standby state for a long time when the worker puts in the clay and takes out the blank, thus reducing the working efficiency of the equipment and its practicality is relatively average. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a fully automatic ceramic tableware rolling forming equipment. It features continuous rolling forming of clay materials using a rotating disc, significantly reducing the standby time of the rolling head, improving the equipment's working efficiency, and enhancing its practicality, thereby solving the problems mentioned in the background technology.

[0005] (II) Technical Solution To achieve the advantages of continuous rolling and forming of clay using a rotary disc, significantly reducing the standby time of the rolling head, improving equipment efficiency, and enhancing practicality, the specific technical solution adopted by this utility model is as follows: A fully automatic ceramic tableware rolling and forming equipment includes a fixed base plate, a rotary disc, a forming mold, a first fixed frame, and a second fixed frame. A mounting frame is welded to the center of the top surface of the fixed base plate, and a rotating shaft is mounted on the mounting frame. A mounting plate is welded to the top of the rotating shaft, and the rotary disc is bolted to the mounting plate. Several placement seats are evenly welded to the top surface of the rotary disc, and a mounting bracket is welded to the bottom of the forming mold. The mounting bracket is bolted to a servo motor, and the output end of the servo motor is connected to a drive shaft. A drive gear is welded to the drive shaft. A driven gear is welded to the rotating shaft and meshes with the drive gear. A second mounting bracket is welded to one side of the top surface of the fixed base plate, and a feeding conveyor is mounted on the second mounting bracket. Several feeding seats are evenly mounted on the feeding conveyor. A first mounting bracket is welded to the other side of the top surface of the fixed base plate, and an electric push rod is bolted to the top surface of the first mounting bracket. A rolling mechanism box is bolted to the output end of the electric push rod, and a rolling head is mounted on the rolling mechanism box.

[0006] Furthermore, connecting blocks are symmetrically welded on both sides of the placement seat, and guide sleeves are welded on the connecting blocks. Guide rods are sleeved inside the guide sleeves. A first connecting plate is welded to one end of each guide rod, and a second connecting plate is welded to the other end of each guide rod. Several sets of return springs are bolted between the first connecting plate and the side wall of the placement seat. A positioning pin is welded to the center of the side wall of the second connecting plate. A through hole is opened in the side wall of the placement seat, and a positioning hole is opened in the side wall of the mounting seat. An automatic push rod is welded to the center of the side wall of the first connecting plate. A third fixing frame is welded to the top surface of the fixed base plate, and a semi-circular plate is welded to the side wall of the third fixing frame.

[0007] Furthermore, a control panel is fixedly installed on the side wall of the first fixed frame, and the control panel is electrically connected to the servo motor, the feeding conveyor and the rolling mechanism box.

[0008] Furthermore, the central axes of the rotating shaft, mounting plate, and rotating disk are on the same straight line.

[0009] Furthermore, the central axes of the positioning pin, through hole, and positioning hole are on the same straight line.

[0010] Furthermore, the first fixing frame has an L-shaped cross-section.

[0011] Furthermore, several fixing blocks are symmetrically welded to both sides of the fixed base plate, and fixing bolts are screwed onto the fixing blocks.

[0012] (III) Beneficial Effects Compared with the prior art, this utility model provides a fully automatic ceramic tableware rolling forming equipment, which has the following beneficial effects: (1) This utility model is equipped with a fixed base plate, a rotating disk, a forming mold, a first fixed frame and a second fixed frame. By rotating the rotating disk step by step and cooperating with the multi-station mold design, the automatic feeding of mud and continuous rolling molding can be realized, which greatly reduces the idle time of the equipment and improves the production efficiency.

[0013] (2) This utility model is equipped with a placement seat, a mounting seat, an automatic push rod and a positioning pin. By using the linkage structure of the guide slide rod, the return spring and the automatic push rod, the mold can be automatically positioned and locked and demolded with one key, simplifying the replacement process and adapting to the processing needs of multi-specification products. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a fully automatic ceramic tableware rolling forming equipment according to an embodiment of the present utility model; Figure 2 This is a top sectional view of a fully automatic ceramic tableware rolling forming equipment according to an embodiment of the present utility model; Figure 3 According to the embodiments of this utility model Figure 1 Enlarged view of point A; Figure 4 According to the embodiments of this utility model Figure 2 Enlarged view of point B; Figure 5 The automatic push rod and positioning pin are three-dimensional according to the embodiments of this utility model.

[0016] In the picture: 1. First fixed frame; 2. Fixed base plate; 3. Mounting frame; 4. Rotary disk; 5. Second fixed frame; 6. Control panel; 7. Rolling head; 8. Rolling mechanism box; 9. Electric push rod; 10. Forming mold; 11. Mounting base; 12. Feeding conveyor; 13. Feeding seat; 14. Fixed block; 15. Fixed bolt; 16. Placement seat; 17. Guide slide rod; 18. Rotating shaft; 19. Mounting plate; 20. Driven gear; 21. Servo motor; 22. Drive shaft; 23. Drive gear; 24. First connecting plate; 25. Second connecting plate; 26. Connecting block; 27. Guide sleeve; 28. Return spring assembly; 29. ​​Automatic push rod; 30. Semicircular plate; 31. Positioning pin; 32. Through hole; 33. Positioning hole; 34. Third fixed frame. Detailed Implementation

[0017] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0018] According to an embodiment of the present invention, a fully automatic ceramic tableware rolling forming equipment is provided.

[0019] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-5 As shown, a fully automatic ceramic tableware rolling forming equipment according to an embodiment of the present invention includes a fixed base plate 2, a rotating disk 4, a forming mold 10, a first fixed frame 1, and a second fixed frame 5. A mounting frame 3 is welded to the center of the top surface of the fixed base plate 2, and a rotating shaft 18 is mounted on the mounting frame 3. A mounting plate 19 is welded to the top of the rotating shaft 18, and the rotating disk 4 is bolted to the mounting plate 19. Several placement seats 16 are evenly welded to the top surface of the rotating disk 4. A mounting seat 11 is welded to the bottom of the forming mold 10. A servo motor 21 is bolted to the mounting frame 3, and the output end of the servo motor 21 is connected to a mounting base 11. There is a drive shaft 22, and a drive gear 23 is welded to the drive shaft 22. A driven gear 20 is welded and fixed to the rotating shaft 18, and the driven gear 20 meshes with the drive gear 23. A second fixed frame 5 is welded to one side of the top surface of the fixed base plate 2, and a feeding conveyor 12 is installed on the second fixed frame 5. Several feeding seats 13 are evenly installed on the feeding conveyor 12. A first fixed frame 1 is welded to the other side of the top surface of the fixed base plate 2, and an electric push rod 9 is bolted to the top surface of the first fixed frame 1. A rolling mechanism box 8 is bolted to the output end of the electric push rod 9, and a rolling head 7 is installed on the rolling mechanism box 8.

[0020] The feeding conveyor 12 and the feeding seat 13 enable automatic feeding of mud, reducing manual intervention. The multiple placement seats 16 of the rotating disc 4 support continuous cyclic operation, improving production efficiency and making it more practical.

[0021] Please refer to Figure 2 , Figure 4 and Figure 5 The placement base 16 has symmetrical connecting blocks 26 welded on both sides, and guide sleeves 27 are welded on the connecting blocks 26. Guide slide rods 17 are sleeved inside the guide sleeves 27. A first connecting plate 24 is welded to one end of the two guide slide rods 17, and a second connecting plate 25 is welded to the other end of the guide slide rods 17. Several reset spring groups 28 are bolted between the first connecting plate 24 and the side wall of the placement base 16. A positioning pin 31 is welded to the center of the side wall of the second connecting plate 25. A through hole 32 is opened on the side wall of the placement base 16. A positioning hole 33 is opened on the side wall of the mounting base 11. An automatic push rod 29 is welded to the center of the side wall of the first connecting plate 24. A third fixing frame 34 is welded to the top surface of the fixed base plate 2, and a semi-circular plate 30 is welded to the side wall of the third fixing frame 34.

[0022] This structure solves the problems of easy mold displacement and low disassembly efficiency in traditional rolling equipment through a triple mechanism of mechanical guidance, elastic buffering and automatic locking, making it especially suitable for the production needs of high-precision, multi-batch ceramic tableware.

[0023] Please refer to Figure 1 A control panel 6 is fixedly installed on the side wall of the first fixed frame 1, and the control panel 6 is electrically connected to the servo motor 21, the feeding conveyor 12 and the rolling mechanism box 8.

[0024] The control circuit of control panel 6 can be implemented by simple programming by those skilled in the art, and is common knowledge in the field. Since it is only used and not modified, the control method and circuit connection will not be described in detail. Please refer to Figure 1 and Figure 3 The central axes of the rotating shaft 18, the mounting plate 19, and the rotating disk 4 are on the same straight line.

[0025] Please refer to Figure 4 The central axes of the positioning pin 31, through hole 32 and positioning hole 33 are on the same straight line.

[0026] Please refer to Figure 1 The first fixing frame 1 has an L-shaped cross-section.

[0027] Please refer to Figure 1 and Figure 2 Several fixing blocks 14 are symmetrically welded on both sides of the fixed base plate 2, and fixing bolts 15 are screwed onto the fixing blocks 14.

[0028] It serves to securely install the base plate 2, thereby improving the stability of the equipment.

[0029] Working principle: This utility model is equipped with a fixed base plate 2, a rotating disk 4, a forming mold 10, a first fixed frame 1, and a second fixed frame 5. A mounting frame 3 is welded to the center of the top surface of the fixed base plate 2, and a rotating shaft 18 is mounted on the mounting frame 3. A mounting plate 19 is welded to the top of the rotating shaft 18, and the rotating disk 4 is bolted to the mounting plate 19. Several placement seats 16 are evenly welded to the top surface of the rotating disk 4. A mounting seat 11 is welded to the bottom of the forming mold 10, allowing the mounting seat 11 to be placed inside the placement seats 16 during installation. A servo motor 21 is bolted to the mounting frame 3, and a drive shaft 22 is connected to the output end of the servo motor 21. A drive gear 23 is welded to the drive shaft 22. A driven gear 20 is welded and fixed to the rotating shaft 18, and the driven gear 20 meshes with the driving gear 23. Therefore, when the servo motor 21 controls the servo motor 21 to drive the drive shaft 22 to rotate step by step, it can drive the rotating disk 4 to drive several molding molds 10 to rotate step by step. On the other hand, a second fixed frame 5 is welded to one side of the top surface of the fixed base plate 2, and a feeding conveyor 12 is installed on the second fixed frame 5. Several feeding seats 13 are evenly installed on the feeding conveyor 12. In use, the plastic clay can be automatically fed into the molding mold 10 by using the feeding conveyor 12 and the feeding seats 13. A first fixed frame 1 is welded to the other side of the top surface of the fixed base plate 2, and an electric push rod 9 is bolted to the top surface of the first fixed frame 1. Furthermore, the output end of the electric push rod 9 is bolted to a rolling mechanism box 8, on which a rolling head 7 is mounted. When the plastic clay material is loaded and rotated to below the rolling head 7, the control panel 6 activates the electric push rod 9 to push the rolling head 7 downwards. The rolling mechanism box 8 drives the rolling head 7 to work, thereby achieving rolling and molding of the plastic clay material. In this way, the rotating disc 4 can be used to achieve continuous rolling and molding of the clay material, significantly reducing the standby time of the rolling head 7, which is beneficial to improving the working efficiency of the equipment and making it more practical. In addition, this utility model is provided with a placement seat 16, a mounting seat 11, an automatic push rod 29, and a positioning pin 31. The placement seat 16 is symmetrically welded with connecting blocks 26 on both sides, and guide sleeves 27 are welded on the connecting blocks 26. Guide slide rods 17 are fitted inside the sliding sleeve 27. A first connecting plate 24 is welded to one end of each guide slide rod 17, and a second connecting plate 25 is welded to the other end. Several return spring groups 28 are bolted between the first connecting plate 24 and the side wall of the placement seat 16. A positioning pin 31 is welded to the center of the side wall of the second connecting plate 25. When the mounting seat 11 is placed inside the placement seat 16, the positioning pin 31 can be pushed through the through hole 32 and inserted into the positioning hole 33 on the side wall of the mounting seat 11 under the elastic force of the return springs, thereby achieving the purpose of fixing the mounting seat 11 to the placement seat 16. A third fixing bracket 34 is welded to one side of the top surface of the fixing base plate 2, and a semi-circular plate 30 is welded to the side wall of the third fixing bracket 34.An automatic push rod 29 is welded to the side wall of the first connecting plate 24. When the rotating disk 4 rotates and the automatic push rod 29 abuts against the semi-circular plate 30, the automatic push rod 29 can push the first connecting plate 24 and the second connecting plate 25 to move along the guide slide rod 17. At this time, the positioning pin 31 can be disengaged from the positioning hole 33, which allows workers to quickly change the forming mold 10 to meet the processing needs of different ceramic tableware, making it more practical.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fully automatic ceramic tableware roll forming equipment, comprising a fixed base plate (2), a rotating disc (4), a forming mold (10), a first fixed frame (1), and a second fixed frame (5), characterized in that, A mounting bracket (3) is welded to the center of the top surface of the fixed base plate (2), and a rotating shaft (18) is mounted on the mounting bracket (3). A mounting plate (19) is welded to the top of the rotating shaft (18), and a rotating disk (4) is bolted to the mounting plate (19). Several placement seats (16) are evenly welded to the top surface of the rotating disk (4). A mounting seat (11) is welded to the bottom of the forming mold (10). A servo motor (21) is bolted to the mounting bracket (3), and a drive shaft (22) is connected to the output end of the servo motor (21). A drive gear (23) is welded to the drive shaft (22). The rotating shaft ( 18) A driven gear (20) is welded and fixed on the top surface of the fixed base plate (2), and the driven gear (20) meshes with the driving gear (23). A second fixed frame (5) is welded on one side of the top surface of the fixed base plate (2), and a feeding conveyor (12) is installed on the second fixed frame (5). Several feeding seats (13) are evenly installed on the feeding conveyor (12). A first fixed frame (1) is welded on the other side of the top surface of the fixed base plate (2), and an electric push rod (9) is bolted and fixed on the top surface of the first fixed frame (1). A rolling mechanism box (8) is bolted and fixed on the output end of the electric push rod (9). A rolling head (7) is installed on the rolling mechanism box (8).

2. The fully automatic ceramic tableware rolling forming equipment according to claim 1, characterized in that, The placement seat (16) is symmetrically welded with connecting blocks (26) on both sides, and a guide sleeve (27) is welded on the connecting block (26). A guide rod (17) is sleeved inside the guide sleeve (27). A first connecting plate (24) is welded to one end of the two guide rods (17), and a second connecting plate (25) is welded to the other end of the guide rod (17). Several reset spring groups (28) are bolted between the first connecting plate (24) and the side wall of the placement seat (16). A positioning pin (31) is welded to the center of the side wall of the second connecting plate (25). A through hole (32) is opened on the side wall of the placement seat (16). A positioning hole (33) is opened on the side wall of the mounting seat (11). An automatic push rod (29) is welded to the center of the side wall of the first connecting plate (24). A third fixing frame (34) is welded to the top surface of the fixed base plate (2), and a semi-circular plate (30) is welded to the side wall of the third fixing frame (34).

3. The fully automatic ceramic tableware rolling forming equipment according to claim 1, characterized in that, The first fixed frame (1) has a control panel (6) fixedly installed on its side wall, and the control panel (6) is electrically connected to the servo motor (21), the feeding conveyor (12) and the rolling mechanism box (8).

4. The fully automatic ceramic tableware rolling forming equipment according to claim 1, characterized in that, The central axes of the rotating shaft (18), the mounting plate (19), and the rotating disk (4) are on the same straight line.

5. The fully automatic ceramic tableware rolling forming equipment according to claim 2, characterized in that, The central axes of the positioning pin (31), through hole (32) and positioning hole (33) are on the same straight line.

6. The fully automatic ceramic tableware rolling forming equipment according to claim 1, characterized in that, The first fixing frame (1) has an L-shaped cross-section.

7. The fully automatic ceramic tableware rolling forming equipment according to claim 1, characterized in that, The fixed base plate (2) has several fixed blocks (14) symmetrically welded on both sides, and fixed bolts (15) are screwed onto the fixed blocks (14).

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