masticating device

CN224751638UActive Publication Date: 2026-09-15XIANGSHENG SILICON IND (DONGGUAN) CO LTD
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Patent Information

Application Number
CN202521986682.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2026-09-15
Estimated Expiration
2035-09-15

AI Technical Summary

Technical Problem

在相关技术中,目前硅胶在炼胶过程中通常需操作人员全程监控并频繁手动对硅胶进行切割、收卷,以及将收卷后的硅胶反复投入炼胶辊进行炼胶,确保添加的物料能够均匀分散,但在切割硅胶的过程中,操作人员需要持续用刀具进行切割,导致操作的危险性较大,炼胶效率难以提升

Benefits of technology

本实用新型提供的炼胶装置,可以通过驱动组件驱动炼胶辊进行炼胶,同时可以通过切刀组件沿炼胶辊的轴向方向进行移动,以使切刀组件可以将炼胶辊表面的硅胶胶体进行切割,从而无需人工对硅胶进行切割,提升操作的安全性,并能够减少人工参与的步骤以更好地提升炼胶产能。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of rubber processing devices, comprising: pedestal, two rubber processing rollers, cutter assembly and drive assembly, two The rubber processing roller is rotatably spaced on the pedestal;The cutter assembly is located above the rubber processing roller, and it is movable along the axial direction of the rubber processing roller, for cutting the colloid on the surface of the rubber processing roller;The drive assembly is located on the side of the pedestal, and is drivingly connected with two The rubber processing roller, to drive two The rubber processing roller synchronous rotation.The utility model can reduce manual participation, to reduce labor cost, can better improve rubber processing capacity.
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Description

Technical Field

[0001] This utility model relates to the field of silicone processing technology, specifically to a silicone mixing apparatus. Background Technology

[0002] In the production of silicone products, rubber mixing is a core processing step that directly affects the physical properties and quality stability of the final product. Traditional silicone rubber mixing mainly relies on a mixing machine, using mechanical shearing and heat to uniformly mix raw rubber with color fillers and additives. Currently, in related technologies, the silicone rubber mixing process typically requires operators to monitor the entire process and frequently manually cut and rewind the silicone, repeatedly feeding the rewound silicone into mixing rollers to ensure uniform dispersion of the added materials. However, during the cutting process, operators need to continuously use blades, leading to significant operational risks and hindering the improvement of mixing efficiency. Utility Model Content

[0003] This utility model aims to at least partially solve one of the technical problems in related technologies. Therefore, one objective of this utility model is to provide a rubber mixing apparatus, comprising: Base; Two rubber mixing rollers are rotatably spaced apart on the base; A cutting assembly is provided below the rubber mixing roller and is movable along the axial direction of the rubber mixing roller, for cutting the rubber on the surface of the rubber mixing roller. A drive assembly is provided on the side of the base and is connected to the two rubber mixing rollers to drive the two rubber mixing rollers to rotate synchronously.

[0004] Preferably, the base includes: Base plate; Two support seats are disposed opposite to each other on the base plate, and the two ends of the two rubber mixing rollers are rotatably disposed on the two support seats respectively.

[0005] Preferably, the cutter assembly includes: A guide rod is provided on the base; A lead screw, which is rotatably mounted on the base and arranged parallel to the guide rod in the axial direction; A cutting blade, which is slidably mounted on the guide rod and threadedly connected to the lead screw; A first motor is mounted on the base and is connected to the lead screw drive.

[0006] Preferably, the cutting blade comprises: A sliding tool holder, which is slidably mounted on the guide rod and threadedly connected to the lead screw; A cutter is located at the bottom of the sliding cutter holder and abuts against the rubber mixing roller, so that it slides together with the sliding cutter holder on the guide rod.

[0007] Preferably, an elastic element is provided between the cutter and the sliding blade holder, and the two ends of the elastic element abut against the cutter and the sliding part, respectively.

[0008] Preferably, the cutter comprises: An embedding part is embedded in the sliding blade holder and can slide elastically in the vertical direction; Two cutting portions are spaced apart at both ends of the moving direction of the embedded portion; A glue-blocking part is provided between the two cutting parts and has a gap between them.

[0009] Preferably, the rubber-blocking part has a rubber-blocking arc surface, and the orientation of the rubber-blocking arc surface is opposite to the rotation direction of the rubber mixing roller.

[0010] Preferably, the sliding blade holder has a sliding opening on its side along the length direction, the cutter has a sliding stop that can slide into the sliding opening, and the sliding blade holder has an oblong hole on its side along the width direction. The cutter has a locking member that passes through the oblong hole, and the locking member is threadedly connected to the cutter to lock or unlock the cutter from the oblong hole.

[0011] Preferably, the cutting blade has an anti-stick coating that completely covers the surface of the cutting blade.

[0012] Preferably, the driving component includes: A second motor is mounted on the base; A drive gear is mounted on the motor shaft of the second motor and located at one end of one of the rubber mixing rollers; A driven gear is located at one end of the other rubber mixing roller and meshes with the driving gear.

[0013] The above-described solution of this utility model has at least the following beneficial effects: The rubber mixing apparatus provided by this utility model can drive the rubber mixing roller to mix rubber through the drive component, and at the same time, the cutter component can move along the axial direction of the rubber mixing roller so that the cutter component can cut the silicone on the surface of the rubber mixing roller, thereby eliminating the need for manual cutting of silicone, improving operational safety, and reducing manual intervention steps to better improve rubber mixing capacity.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the rubber mixing apparatus provided in the embodiments of this utility model; Figure 2 This is a schematic diagram of the structure of the cutting blade provided in the embodiment of this utility model; Figure 3 This is a cross-sectional view of the cutting blade provided in the embodiment of this utility model; Figure 4 This is a cross-sectional view of the rubber mixing apparatus provided in the embodiments of this utility model; Explanation of icon numbers: 10. Base; 11. Base plate; 12. Support seat; 20. Rubber mixing roller; 30. Cutting blade assembly; 31. Guide rod; 32. Lead screw; 33. Cutting blade; 331. Sliding blade holder; 3311. Sliding opening; 3312. Waist-shaped hole; 3313. Guide through hole; 3314. Internal threaded hole; 332. Cutting blade; 3321. Embedded part; 3322. Cutting part; 3323. Rubber blocking part; 3324. Rubber blocking arc surface; 3325. Sliding stop part; 333. Elastic element; 34. First motor; 35. Locking element; 40. Drive assembly; 41. Second motor; 42. Drive gear; 43. Driven gear.

[0017] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0019] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", "radial", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0020] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0023] The rubber mixing apparatus of this utility model embodiment is described in detail below with reference to the accompanying drawings.

[0024] Reference Figures 1 to 3As shown, the rubber mixing apparatus provided in this embodiment of the present invention includes: a base 10, two rubber mixing rollers 20, a cutter assembly 30, and a drive assembly 40. The two rubber mixing rollers 20 are rotatably spaced on the base 10. The cutter assembly 30 is located below the rubber mixing rollers 20 and is movable along the axial direction of the rubber mixing rollers 20, and is used to cut the rubber on the surface of the rubber mixing rollers 20. The drive assembly 40 is located on the side of the base 10 and is connected to the two rubber mixing rollers 20 for transmission, so as to drive the two rubber mixing rollers 20 to rotate synchronously.

[0025] Specifically, the base 10 includes a base plate 11 and two support seats 12. The two support seats 12 are disposed opposite to each other on the base plate 11, and the two ends of the two rubber mixing rollers 20 are rotatably disposed on the two support seats 12, so that the two rubber mixing rollers 20 can rotate on the support seats 12, thereby completing the rubber mixing operation of the silicone colloid placed on the two rubber mixing rollers 20.

[0026] Reference Figure 1 and Figure 2 As shown, the cutter assembly 30 includes: a guide rod 31, a lead screw 32, a cutting blade 33, and a first motor 34. The guide rod 31 is mounted on the base 10; the lead screw 32 is rotatably mounted on the base 10 and is arranged parallel to the guide rod 31 in the axial direction; the cutting blade 33 is slidably mounted on the guide rod 31 and is threadedly connected to the lead screw 32; the first motor 34 is mounted on the base 10 and is connected to the lead screw 32 in a driving connection.

[0027] In this embodiment, when the first motor 34 drives the lead screw 32 to rotate, since the lead screw 32 is threadedly connected to the cutting blade 33, the lead screw 32 can drive the cutting blade 33 to move linearly along the length direction of the lead screw 32 when rotating, and is guided by the guide rod 31. The cutting blade 33 can abut against the rubber mixing roller 20, so that when the cutting blade 33 moves along the length direction of the lead screw 32, it can cut the silicone colloid on the circumferential surface of the rubber mixing roller 20. This ensures that the cutting action of the silicone colloid can be completed without manual operation during the rubber mixing process, improving the safety of manual operation during the rubber mixing process.

[0028] Reference Figure 2 and Figure 3 As shown, the cutting blade 33 includes a sliding blade holder 331 and a cutting blade 332. The sliding blade holder 331 is provided with a guide through hole and is slidably disposed on the guide rod 31, and is provided with an internal threaded hole and threadedly connected to the lead screw 32. The cutting blade 332 is disposed at the bottom of the sliding blade holder 331 and abuts against the rubber mixing roller 20 when cutting is required, so as to slide together with the sliding blade holder 331 on the guide rod 31. Furthermore, an elastic element 333 is provided between the cutting blade 332 and the sliding blade holder 331, and the two ends of the elastic element 333 abut against the cutting blade 332 and the sliding part, respectively.

[0029] In this embodiment, when the sliding cutter holder 331 is driven to move, the sliding cutter holder 331 is threadedly connected to the lead screw 32, so that the sliding cutter holder 331 can drive the cutter 332 to move on the guide rod 31, so that the cutter 332 cuts the silicone on the surface of the mixing roller 20. At the same time as the cutting is completed, the operator can complete the winding operation of the cut silicone, so that after winding, the silicone can be put back into the two mixing rollers 20 for mixing again. This process can be repeated to reduce the number of steps for the operator, and the safety of the operation process can be improved without manual cutting. It can be understood that by setting an elastic element 333 between the cutter 332 and the sliding cutter holder 331, the elastic element 333 can provide a certain buffer when the cutter 332 moves on the surface of the mixing roller 20, so as to avoid excessive friction between the cutter 332 and the mixing roller 20, and allow the cutter 332 to elastically press against the surface of the mixing roller 20.

[0030] The sliding cutter holder 331 has a sliding opening 3311 on its side along its length. The cutter 332 has a sliding stop 3325 that extends into the sliding opening 3311 and can slide. This allows the cutter 332 to be stopped and limited when it slides elastically within the sliding cutter holder 331. The sliding cutter holder 331 has a waist-shaped hole 3312 on one side along its width. The cutter 332 has a locking member 35 that passes through the waist-shaped hole 3312 and is connected to the cutter 332 at one end. The other end of the locking member 35 is located in the sliding cutter holder 331 and can be manually operated. The locking member 35 is threadedly connected to the cutter 332. Therefore, the locking member 35 can drive the cutter 332 to move up and down relative to the sliding cutter holder 331 to achieve the extension and retraction of the cutter 332. When it is necessary to cut silicone, the locking member 35 can be rotated to unlock the oblong hole 3312 from the cutter 332, so that the elastic force of the elastic member 333 can act on the cutter 332 and push the cutter 332 to fit against the surface of the rubber mixing roller 20 for silicone cutting. When it is not necessary to cut silicone, the locking member 35 can be operated to slide in the oblong hole 3312 to push the cutter 332 away from the rubber mixing roller 20, for example, retracting it into the sliding cutter holder 331. Rotating the locking member 35 reduces the distance between the locking member 35 and the cutter 332, allowing it to abut against the side wall where the oblong hole 331 is located for fixation. This locks the cutter 332 in the sliding cutter holder 331, avoiding interference when cutting is not needed and improving the safety of the production process. Furthermore, the locking element 35 and the cutter 332 can be connected by a nut, which is fixed on the cutter 332, increasing the stroke and adjustability of the threaded connection between the locking element 35 and the cutter 332, and preventing the locking element 35 and the cutter 332 from disengaging from each other.

[0031] Optionally, the first motor 34 can also be controlled independently to operate when cutting silicone is required and to stop operating when cutting is not required.

[0032] Furthermore, the cutter 332 includes: an embedding part 3321, two cutting parts 3322, and a glue-blocking part 3323. The embedding part 3321 is embedded in the sliding cutter holder 331 and can slide elastically in the vertical direction. The two cutting parts 3322 are spaced apart at both ends of the moving direction of the embedding part 3321. The glue-blocking part 3323 is disposed between the two cutting parts 3322 and has a gap with the two cutting parts 3322. Furthermore, the glue-blocking part 3323 has a glue-blocking arc surface 3324, and the orientation of the glue-blocking arc surface 3324 is opposite to the rotation direction of the rubber mixing roller 20.

[0033] In this embodiment, in order to reduce the operation during the cutting process, a glue-blocking part 3323 is provided between the two cutting parts 3322. After the cutting part 3322 cuts the silicone, the glue-blocking part 3323 can form a certain stopping effect on the silicone. When the mixing roller 20 continues to rotate, the silicone rotates with the mixing roller 20 and is stopped by the glue-blocking part 3323. This causes the silicone to be flipped away from the rotation direction of the mixing roller 20 by the glue-blocking part 3323. Then, the operator can roll up the silicone scooped up by the glue-blocking part 3323. This makes the operation of rolling up the silicone after it is cut simpler for the operator.

[0034] Preferably, the surface of the cutting blade 33 is coated with an anti-stick coating, wherein the anti-stick coating can be formed by coating such as silane compounds or fluorides, so that when the cutting blade 33 cuts the silicone colloid, the silicone can be prevented from sticking to the cutting blade 33, thereby ensuring that the operator can reduce the operation of removing silicone during the rubber mixing process.

[0035] Reference Figure 1 and Figure 4 As shown, the drive assembly 40 includes: a second motor 41, a drive gear 42, and a second gear. The second motor 41 is mounted on the base 10. The drive gear 42 is mounted on the motor shaft of the second motor 41 and meshes with the first gear, and is located at one end of one of the rubber mixing rollers 20. The second gear is located at one end of the other rubber mixing roller 20 and meshes with the first gear.

[0036] In this embodiment, when the second motor 41 drives the drive gear 42 to rotate, the second motor 41 can drive one of the rubber mixing rollers 20 to rotate and mix the rubber. At the same time, the drive gear 42 can drive the driven gear 43 to rotate, so that when the driven gear 43 rotates, it can drive the other rubber mixing roller 20 to rotate synchronously. By rotating the two rubber mixing rollers 20 synchronously, the silicone is repeatedly squeezed between the two rubber mixing rollers 20 to ensure that the added material can be evenly dispersed, and the overall degree of automation is higher.

[0037] The rubber mixing apparatus provided by this utility model can drive the rubber mixing roller 20 to mix rubber through the drive component 40, and at the same time, the cutter component 30 can move along the axial direction of the rubber mixing roller 20 so that the cutter component 30 can cut the silicone colloid on the surface of the rubber mixing roller 20, thereby eliminating the need for manual cutting of silicone, improving operational safety, and reducing manual intervention steps to better improve rubber mixing capacity.

[0038] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0039] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A rubber mixing apparatus, characterized in that, include: Base; Two rubber mixing rollers are rotatably spaced apart on the base; A cutting assembly is provided below the rubber mixing roller and is movable along the axial direction of the rubber mixing roller, for cutting the rubber on the surface of the rubber mixing roller. A drive assembly is provided on the side of the base and is connected to the two rubber mixing rollers to drive the two rubber mixing rollers to rotate synchronously.

2. The rubber mixing apparatus according to claim 1, characterized in that, The base includes: Base plate; Two support seats are disposed opposite to each other on the base plate, and the two ends of the two rubber mixing rollers are rotatably disposed on the two support seats respectively.

3. The rubber mixing apparatus according to claim 2, characterized in that, The cutting blade assembly includes: A guide rod is provided on the base; A lead screw, which is rotatably mounted on the base and arranged parallel to the guide rod in the axial direction; A cutting blade, which is slidably mounted on the guide rod and threadedly connected to the lead screw; A first motor is mounted on the base and is connected to the lead screw drive.

4. The rubber mixing apparatus according to claim 3, characterized in that, The cutting blade includes: A sliding tool holder, which is slidably mounted on the guide rod and threadedly connected to the lead screw; A cutter is located at the bottom of the sliding cutter holder and abuts against the rubber mixing roller, so that it slides together with the sliding cutter holder on the guide rod.

5. The rubber mixing apparatus according to claim 4, characterized in that, An elastic element is provided between the cutter and the sliding blade holder, with both ends of the elastic element abutting against the cutter and the sliding blade holder, respectively.

6. The rubber mixing apparatus according to claim 5, characterized in that, The cutter includes: An embedding part is embedded in the sliding blade holder and can slide elastically in the vertical direction; Two cutting portions are spaced apart at both ends of the moving direction of the embedded portion; A glue-blocking part is provided between the two cutting parts and has a gap between them.

7. The rubber mixing apparatus according to claim 6, characterized in that, The rubber-blocking part has a rubber-blocking arc surface, and the orientation of the rubber-blocking arc surface is opposite to the rotation direction of the rubber mixing roller.

8. The rubber mixing apparatus according to claim 4, characterized in that, The sliding blade holder has a sliding opening on its side along its length. The cutter has a sliding stop that can slide into the sliding opening. The sliding blade holder has a waist-shaped hole on its side along its width. The cutter has a locking member that passes through the waist-shaped hole. The locking member is threadedly connected to the cutter to lock or unlock the cutter from the waist-shaped hole.

9. The rubber mixing apparatus according to any one of claims 3 to 8, characterized in that, The cutting blade has an anti-stick coating that completely covers the surface of the cutting blade.

10. The rubber mixing apparatus according to claim 1, characterized in that, The driving component includes: A second motor is mounted on the base; A drive gear is mounted on the motor shaft of the second motor and located at one end of one of the rubber mixing rollers; A driven gear is located at one end of another rubber mixing roller and meshes with the driving gear.