A waste recovery device for processing PVC foamed board
Patent Information
- Application Number
- CN202521926305.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0004]该专利虽可以实现物料的二次粉碎,然而在使用时仍存在一些问题,首先二次粉碎不一定能使得物料完全粉碎完全,因而仍会存在一些大颗粒物料导致无法通过滤网,尽管其设置有大颗粒出管,可将大颗粒物料取出,然而仍需通过人工投料进行再次粉碎,效率低下,其次经粉碎的粉末物料从下方的下料管排出,容易造成堵塞的现象,该专利不便于进行清堵工作,为此我们提出了一种PVC发泡板加工用废料回收装置,以解决上述背景技术中提出的问题
本实用新型在对第一电机和第二电机开启后,分别带动两个第一破碎辊和第二破碎辊旋转,经投料筒投入待粉碎的发泡板加工废料,利用第一破碎辊进行初步破碎,经导料斜板的引导输送至两个第二破碎辊之间进行二次破碎,利用滤网本体实现对大颗粒废料的过滤,小颗粒粉料落至下方经筒形导料块引导至排料管处排出,大颗粒废料经进料管进入至送料筒内,开启第三电机后,其输出轴带动蛟龙片旋转,将这些物料输送至上方并从物料回流管排至两个第一破碎辊上方,重复上述工作,当排料管堵塞时,可控制伸缩件开启,带动清堵插杆下移实现清堵即可,该PVC发泡板加工用废料回收装置,结构设计合理,使用方便,可实现对PVC发泡板加工时产生废料的二次粉碎,对于未被粉碎完全的大颗粒废料可自动输送回流进行再次粉碎,并且当用于粉状物料排出的管道堵塞时,可实现自动的清堵,保证设备正常使用,使之具有较高的实用性。
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Figure CN224751664U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PVC foam board processing technology, specifically to a waste recycling device for PVC foam board processing. Background Technology
[0002] PVC foam boards have a wide range of applications. During the production process, a lot of waste is generated, which is usually collected and recycled.
[0003] A search revealed a patent document, CN202323260775.6, which discloses "a waste recycling device for high-strength PVC foamed boards." The device includes a crushing box, inside which a primary crushing wheel and a secondary crushing wheel are rotatably installed. The primary crushing wheel is used to initially crush the PVC waste, while the secondary crushing wheel is used to further crush the PVC waste crushed by the primary crushing wheel. The resulting powder is blocked in the crushing box by a cover plate on the feed inlet. The crushed waste is discharged into a cloth bag through a connecting pipe using a discharge pipe. The cloth bag is used to further reduce the powder generated when the waste is discharged.
[0004] While this patent can achieve secondary crushing of materials, it still has some problems in use. First, secondary crushing may not completely crush the materials, resulting in some large particles that cannot pass through the filter. Although it has a large particle outlet pipe to remove large particles, manual feeding is still required for further crushing, which is inefficient. Second, the crushed powder is discharged from the bottom feed pipe, which can easily cause blockages. This patent is not convenient for clearing blockages. Therefore, we propose a waste recycling device for PVC foam board processing to solve the problems mentioned in the background technology. Utility Model Content
[0005] The purpose of this invention is to provide a waste recycling device for PVC foam board processing, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a waste recycling device for PVC foam board processing, comprising a crushing box and a base, the base being fixedly connected to the bottom of the crushing box, a feeding cylinder and a shield being fixedly connected to the top of the crushing box and the top of the inner wall corresponding to the feeding port, respectively, a guide plate being symmetrically installed on the inner wall of the crushing box below the shield, a first motor and a second motor being symmetrically installed on the outer side of the crushing box below the shield and the guide plate, respectively, the output shaft of the first motor passing through the crushing box and extending to the inner side of the shield, where a first crushing roller is fixedly connected, the output shaft of the second motor passing through the inside of the crushing box, where a second crushing roller is fixedly connected, a filter frame being installed on the inner wall of the crushing box below the second crushing roller, a filter body being installed on the filter frame, a discharge pipe being fixedly connected to the bottom of the crushing box and communicating with it, a clearing mechanism being fixedly connected to the bottom of the filter frame, and a material return mechanism being installed on the left side of the crushing box.
[0007] Furthermore, the unclogging mechanism includes a vertical rod, which is fixedly connected to the bottom of the filter screen frame. A horizontal plate is fixedly connected to the bottom end of the vertical rod, and an unclogging insert is fixedly connected to the bottom of the horizontal plate at the position corresponding to the discharge pipe via a telescopic component.
[0008] Furthermore, the telescopic component is specifically an electric telescopic rod, and a triangular guide block is fixedly connected to the top of the horizontal plate.
[0009] Furthermore, the material return mechanism includes a feeding cylinder, which is fixedly connected to the left side of the crushing box. A third motor is fixedly installed on the top of the feeding cylinder. Several auger blades are equidistantly installed on the surface of the output shaft of the third motor located inside the feeding cylinder. The bottom and top of the right side of the feeding cylinder are respectively fixedly connected to the feeding pipe and the material return pipe, which communicate with each other.
[0010] Furthermore, one end of the feed pipe is connected to the crushing box, and one end of the material return pipe passes through the crushing box and extends to the inside of the shield.
[0011] Furthermore, a receiving box is provided at the top of the base corresponding to the position of the discharge pipe, and a cylindrical guide block is fixedly connected to the bottom of the inner wall of the crushing box.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention, after the first and second motors are turned on, drives the two first and second crushing rollers to rotate respectively. Waste material from foamed board processing is fed into the feeding cylinder and initially crushed by the first crushing rollers. Guided by the guide plate, it is conveyed between the two second crushing rollers for secondary crushing. Large particles are filtered using the filter screen body, while small particles fall below and are guided by the cylindrical guide block to the discharge pipe for discharge. Large particles enter the feeding cylinder through the feed pipe. After the third motor is turned on, its output shaft drives the auger plate to rotate, conveying the material to… The material is discharged from the top and from the return pipe to the top of the two first crushing rollers. The above work is repeated. When the discharge pipe is blocked, the telescopic part can be opened to drive the unblocking rod to move down to clear the blockage. This waste recycling device for PVC foam board processing has a reasonable structural design and is easy to use. It can realize the secondary crushing of waste generated during the processing of PVC foam boards. Large particles of waste that have not been completely crushed can be automatically conveyed back for further crushing. In addition, when the pipe used for discharging powdery materials is blocked, it can automatically clear the blockage to ensure the normal use of the equipment and make it highly practical. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a front view sectional view of the present invention; Figure 3 This is a side view of the unblocking mechanism of this utility model.
[0014] In the diagram: 1 Crushing box, 2 Base, 3 Feeding cylinder, 4 Baffle, 5 Guide inclined plate, 6 First motor, 7 Second motor, 8 First crushing roller, 9 Second crushing roller, 10 Filter screen frame, 11 Filter screen body, 12 Discharge pipe, 13 Unblocking mechanism, 131 Vertical rod, 132 Horizontal plate, 133 Telescopic component, 134 Unblocking rod, 135 Triangular guide block, 14 Material return mechanism, 141 Feeding cylinder, 142 Third motor, 143 Screwdriver plate, 144 Feeding pipe, 145 Material return pipe, 15 Receiver box, 16 Cylindrical guide block. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-3A waste recycling device for PVC foam board processing includes a crushing box 1 and a base 2. The base 2 is fixedly connected to the bottom of the crushing box 1. A feeding cylinder 3 and a shield 4 are fixedly connected to the top of the crushing box 1 and the top of the inner wall, respectively, corresponding to the feeding port. A guide plate 5 is symmetrically installed on the inner wall of the crushing box 1 below the shield 4. A first motor 6 and a second motor 7 are symmetrically installed on the outer side of the crushing box 1 below the shield 4 and the guide plate 5, respectively. The output shaft of the first motor 6 passes through the crushing box 1 and extends to the inner side of the shield 4, where a first crushing roller 8 is fixedly connected. The output shaft of the second motor 7 passes through the inside of the crushing box 1 and is fixedly connected to a second crushing roller 9. A filter frame 10 is installed on the inner wall of the crushing box 1 below the second crushing roller 9. A filter body 11 is installed on the filter frame 10. A discharge pipe 12 is fixedly connected to the bottom of the crushing box 1 and communicates with it. A cleaning mechanism 13 is fixedly connected to the bottom of the filter frame 10. A material return mechanism 14 is also installed on the left side of the crushing box 1.
[0017] The unblocking mechanism 13 includes a vertical rod 131, which is fixedly connected to the bottom of the filter screen frame 10. A horizontal plate 132 is fixedly connected to the bottom end of the vertical rod 131. An unblocking plug 134 is fixedly connected to the bottom of the horizontal plate 132 at the position corresponding to the discharge pipe 12 via a telescopic component 133.
[0018] The telescopic component 133 is specifically an electric telescopic rod. A triangular guide block 135 is fixedly connected to the top of the horizontal plate 132. The triangular guide block 135 can prevent the falling powdery material from accumulating on the top of the horizontal plate 132 and causing it to be unable to be discharged.
[0019] The material return mechanism 14 includes a feeding cylinder 141, which is fixedly connected to the left side of the crushing box 1. A third motor 142 is fixedly installed on the top of the feeding cylinder 141. Several auger blades 143 are equidistantly installed on the output shaft surface of the third motor 142 located inside the feeding cylinder 141. The bottom and top of the right side of the feeding cylinder 141 are respectively fixedly connected to the feeding pipe 144 and the material return pipe 145, which communicate with each other.
[0020] One end of the feed pipe 144 is connected to the crushing box 1, and one end of the material return pipe 145 passes through the crushing box 1 and extends to the inside of the shield 4.
[0021] A receiving box 15 is provided on the top of the base 2 corresponding to the position of the discharge pipe 12. The receiving box 15 can collect the powdery material discharged from the discharge pipe 12. A cylindrical guide block 16 is fixedly connected to the bottom of the inner wall of the crushing box 1. The top of the cylindrical guide block 16 is hollowed out with a frustum structure, which can guide the falling powdery material to the discharge pipe 12 for discharge.
[0022] This waste recycling device for PVC foam board processing has a reasonable structural design and is easy to use. It can realize the secondary crushing of waste generated during the processing of PVC foam boards. Large particles of waste that are not completely crushed can be automatically conveyed back for further crushing. In addition, when the pipe used for discharging powdery materials is blocked, it can automatically clear the blockage, ensuring the normal use of the equipment and making it highly practical.
[0023] In use, after the first motor 6 and the second motor 7 are turned on, they drive the two first crushing rollers 8 and the two crushing rollers 9 to rotate respectively. The waste material from the foam board processing is fed into the feeding cylinder 3. It is initially crushed by the first crushing roller 8 and then guided by the guide plate 5 to be conveyed between the two second crushing rollers 9 for secondary crushing. The filter screen body 11 is used to filter the large particles of waste. The small particles fall to the bottom and are guided by the cylindrical guide block 16 to be discharged at the discharge pipe 12. The large particles of waste enter the feeding cylinder 141 through the feeding pipe 144. After the third motor 142 is turned on, its output shaft drives the auger plate 143 to rotate, which conveys the material to the top and discharges it from the material return pipe 145 to the top of the two first crushing rollers 8. The above work is repeated. When the discharge pipe 12 is blocked, the telescopic part 133 can be opened to drive the unblocking rod 134 to move down to clear the blockage.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste recycling device for PVC foam board processing, comprising a crushing box (1) and a base (2), characterized in that: The base (2) is fixedly connected to the bottom of the crushing box (1). The top of the crushing box (1) and the top of the inner wall are respectively fixedly connected to the feeding port, and the feeding cylinder (3) and the shield (4) are respectively fixedly connected. The inner wall of the crushing box (1) is symmetrically installed with a guide plate (5) below the shield (4). The outer side of the crushing box (1) is symmetrically installed with a first motor (6) and a second motor (7) below the shield (4) and the guide plate (5). The output shaft of the first motor (6) passes through the crushing box (1) and extends to the inner side of the shield (4) for fixing. A first crushing roller (8) is connected to the crushing box (1), and the output shaft of the second motor (7) passes through the crushing box (1) and is fixedly connected to the second crushing roller (9). A filter screen frame (10) is installed on the inner wall of the crushing box (1) and below the second crushing roller (9). A filter screen body (11) is installed on the filter screen frame (10). A discharge pipe (12) is fixedly connected to the bottom of the crushing box (1) and communicates with it. A blockage clearing mechanism (13) is fixedly connected to the bottom of the filter screen frame (10). A material return mechanism (14) is also installed on the left side of the crushing box (1).
2. The waste recycling device for PVC foam board processing according to claim 1, characterized in that: The unblocking mechanism (13) includes a vertical rod (131), which is fixedly connected to the bottom of the filter frame (10). A horizontal plate (132) is fixedly connected to the bottom end of the vertical rod (131). An unblocking plug (134) is fixedly connected to the bottom of the horizontal plate (132) at the position corresponding to the discharge pipe (12) via a telescopic component (133).
3. The waste recycling device for PVC foam board processing according to claim 2, characterized in that: The telescopic component (133) is specifically an electric telescopic rod, and a triangular guide block (135) is fixedly connected to the top of the horizontal plate (132).
4. The waste recycling device for PVC foam board processing according to claim 3, characterized in that: The material return mechanism (14) includes a feeding cylinder (141), which is fixedly connected to the left side of the crushing box (1). A third motor (142) is fixedly installed on the top of the feeding cylinder (141). Several auger plates (143) are equidistantly installed on the output shaft surface of the third motor (142) located inside the feeding cylinder (141). The bottom and top of the right side of the feeding cylinder (141) are respectively fixedly connected to the feed pipe (144) and the material return pipe (145) that communicate with each other.
5. The waste recycling device for PVC foam board processing according to claim 4, characterized in that: One end of the feed pipe (144) is connected to the crushing box (1), and one end of the material return pipe (145) passes through the crushing box (1) and extends to the inside of the shield (4).
6. The waste recycling device for PVC foam board processing according to claim 5, characterized in that: The base (2) is provided with a receiving box (15) at the position corresponding to the discharge pipe (12) on the top, and a cylindrical guide block (16) is fixedly connected to the bottom of the inner wall of the crushing box (1).
Citation Information
Patent Citations
Waste recovery equipment for high-strength PVC foam board
CN221892367U