A cooling roll adjusting device for producing a TPU film
Patent Information
- Application Number
- CN202521888527.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-03
AI Technical Summary
[0002]TPU薄膜是在TPU颗粒料的基础上,通过压延、流延、吹膜、涂覆等工艺制成薄膜,TPU薄膜在服装,包装等行业广泛应用,TPU薄膜在生产时,压延机或者流延机是必不可少的,压延机或者流延机上均安装有用于TPU薄膜冷却的冷却辊,其一般安装在压辊下方,为了适应生产不同厚度的TPU薄膜,冷却辊一般设置有调节装置,如公告号 CN217373109U公开的一种生产TPU薄膜的冷却辊调节装置,其通过调整冷却辊本体两端螺纹杆的位置来改变冷却辊高度,但是此种装置在调节时,需要依次对冷却辊本体两端螺纹杆进行调节固定,其不仅调节较为麻烦,且调节精度较差,很难使冷却辊处在水平位置,容易使得TPU薄膜厚度不均,且此类装置的冷却辊大都为无动力辊,仅依靠TPU薄膜输送带动,容易出现打滑降低冷却效果的情况,存在一定的不足
[0010] This invention utilizes a dual-axis motor to drive a worm gear and worm wheel, ensuring synchronous lifting and lowering of both ends of the roller during adjustment. This not only provides high adjustment precision but also facilitates quick and easy adjustment, meeting diverse production needs. Furthermore, through optimized design, the device enables the roller to rotate actively. Compared to unpowered cooling rollers, it rotates at a uniform speed, preventing slippage and ensuring even cooling by the cooling water. This enhances the cooling effect of the roller on the TPU film, significantly improving cooling efficiency during film production compared to existing technologies. This also enhances the practicality and reliability of the device, facilitating its widespread adoption.
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Figure CN224751705U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cooling roller technology for TPU film production equipment, specifically a cooling roller adjustment device for producing TPU film. Background Technology
[0002] TPU film is made from TPU granules through processes such as calendering, casting, blown film production, and coating. TPU film is widely used in the clothing and packaging industries. Calendering machines or casting machines are essential for TPU film production. These machines are equipped with cooling rollers for cooling the TPU film, typically installed below the pressure rollers. To accommodate the production of TPU films of different thicknesses, the cooling rollers are usually equipped with adjustment devices. For example, CN217373109U discloses a cooling roller adjustment device for producing TPU film, which changes the height of the cooling roller by adjusting the position of the threaded rods at both ends of the cooling roller body. However, this device requires sequential adjustment and fixing of the threaded rods at both ends of the cooling roller body, which is not only cumbersome but also has poor adjustment accuracy, making it difficult to keep the cooling roller in a horizontal position. This can easily lead to uneven TPU film thickness. Furthermore, most cooling rollers in this type of device are unpowered rollers, relying solely on the TPU film conveyor for propulsion, which can easily cause slippage and reduce the cooling effect, thus presenting certain shortcomings. Utility Model Content
[0003] The purpose of this invention is to provide a cooling roller adjustment device for producing TPU film, so as to solve the above-mentioned technical problems.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a cooling roller adjustment device for producing TPU film, comprising a roller and a mounting plate, wherein hollow shafts are fixedly and through-mounted at the center of both end faces of the roller, and hollow shaft bearings are sleeved on the outside of the two hollow shafts, with the inner ring of each hollow shaft bearing fixedly sleeved on the outside of the hollow shaft, and two bearing lugs fixedly connected to the outer wall of the outer ring of each hollow shaft bearing, the two bearing lugs being symmetrically arranged about the hollow shaft bearings; one of the bearing lugs on the hollow shaft bearings at both ends of the roller is threaded through and mounted with... A threaded column is rotatably mounted on the top of a mounting plate via a bearing at its bottom end, and a worm gear is fixedly sleeved on the threaded column. A dual-axis motor is mounted on the top surface of the mounting plate, and worms are fixedly mounted on the ends of the two output shafts of the dual-axis motor, with the worms meshing with the worm gears. A first pulley is fixedly sleeved on a hollow shaft at one end of the roller, and a motor mounting plate is fixedly connected to a bearing on the hollow shaft at one end of the roller. A motor is mounted on the motor mounting plate, and a second pulley is mounted on the output shaft of the motor. The second pulley and the first pulley are connected by a belt.
[0005] Preferably, the helical directions of the threaded posts at both ends of the roller are opposite.
[0006] Preferably, a support frame is fixedly installed at the top of both ends of the mounting plate, and the top of the threaded column is installed at the top of the support frame through a bearing. One of the two bearing lugs on the hollow shaft bearing has a threaded hole adapted to the threaded column, and the other has a smooth hole. A sliding column is fixedly and vertically connected to the top surface of the mounting plate. The sliding column is slidably installed through the smooth hole of the bearing lug. The top of the sliding column is connected to the top of the support frame.
[0007] Preferably, the hollow shaft bearings at both ends of the roller are fitted with joints via bearings.
[0008] Preferably, an auxiliary support plate is mounted on the top surface of the mounting plate, one end of the worm gear is mounted on the auxiliary support plate via a bearing, and the motor is a servo motor.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0010] This invention utilizes a dual-axis motor to drive a worm gear and worm wheel, ensuring synchronous lifting and lowering of both ends of the roller during adjustment. This not only provides high adjustment precision but also facilitates quick and easy adjustment, meeting diverse production needs. Furthermore, through optimized design, the device enables the roller to rotate actively. Compared to unpowered cooling rollers, it rotates at a uniform speed, preventing slippage and ensuring even cooling by the cooling water. This enhances the cooling effect of the roller on the TPU film, significantly improving cooling efficiency during film production compared to existing technologies. This also enhances the practicality and reliability of the device, facilitating its widespread adoption. Attached Figure Description
[0011] Figure 1 This is one of the three-dimensional structural schematic diagrams of this utility model;
[0012] Figure 2 This is the second three-dimensional structural schematic diagram of the present invention;
[0013] Figure 3 This utility model Figure 1 The main view;
[0014] Figure 4 This is a side view of the three-dimensional structure of the present invention.
[0015] In the diagram: 1. Roller; 101. Hollow shaft; 102. Joint; 2. Hollow shaft bearing; 3. Threaded column; 4. Bearing lug; 5. Dual-shaft motor; 6. Worm gear; 7. Worm; 8. Motor mounting plate; 9. Motor; 10. First pulley; 11. Second pulley; 12. Belt; 13. Support frame; 14. Sliding column; 15. Mounting plate. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1 to 4 This utility model provides a technical solution: a cooling roller adjustment device for producing TPU film, comprising a roller 1 and a mounting plate 15. Hollow shafts 101 are fixedly installed through the center of both ends of the roller 1. Hollow shaft bearings 2 are sleeved on the outside of the two hollow shafts 101. The inner ring of the hollow shaft bearing 2 is fixedly sleeved on the outside of the hollow shaft 101. Two bearing lugs 4 are fixedly connected to the outer wall of the outer ring of the hollow shaft bearing 2, and the two bearing lugs 4 are symmetrically arranged about the hollow shaft bearing 2. A threaded post 3 is threadedly installed through one of the bearing lugs 4 on the hollow shaft bearing 2 at both ends of the roller 1. The bottom end of the threaded column 3 is rotatably mounted on the top of the mounting plate 15 via a bearing. A worm gear 6 is fixedly sleeved on the threaded column 3. A dual-axis motor 5 is mounted on the top surface of the mounting plate 15. Worms 7 are fixedly mounted on the ends of the two output shafts of the dual-axis motor 5. The worm gear 7 meshes with the worm gear 6. A first pulley 10 is fixedly sleeved on the hollow shaft 101 at one end of the roller 1. A motor mounting plate 8 is fixedly connected to the hollow shaft bearing 2 at one end of the roller 1. A motor 9 is mounted on the motor mounting plate 8. A second pulley 11 is mounted on the output shaft of the motor 9. The second pulley 11 is connected to the first pulley 10 via a belt 12.
[0018] Furthermore, the spiral directions of the threaded posts 3 at both ends of the roller 1 are opposite, so as to ensure that when the dual-axis motor 5 is working, the worm gear 6 rotates in opposite directions, and the bearing lugs 4 at both ends of the roller 1 that are connected to the threaded posts 3 rise and fall together.
[0019] Furthermore, support frames 13 are fixedly installed at the top of both ends of the mounting plate 15. The top of the threaded column 3 is installed at the top of the support frame 13 through a bearing. Two bearing lugs 4 on the hollow shaft bearing 2 have a threaded hole adapted to the threaded column 3 and a smooth hole. A sliding column 14 is fixedly and vertically connected to the top surface of the mounting plate 15. The sliding column 14 is slidably installed through the smooth hole of the bearing lug 4. The top of the sliding column 14 is connected to the top of the support frame 13, which is beneficial for supporting one side of the roller 1, reducing the load on the threaded column 3, and reducing the wear of the external thread of the threaded column 3 and the internal thread of the threaded hole of the bearing lug 4.
[0020] Furthermore, the hollow shaft bearings 2 at both ends of the roller 1 are equipped with joints 102 via bearings, which facilitates the improvement of the stability of the worm gear 7.
[0021] Furthermore, an auxiliary support plate is installed on the top surface of the mounting plate 15, and one end of the worm gear 7 is mounted on the auxiliary support plate through a bearing. The motor 9 is a servo motor, and both the dual-axis motor 5 and the motor 9 are externally connected to a power supply and control switch.
[0022] The working process of this utility model is as follows:
[0023] like Figure 1 - Figure 4 As shown, when the device is in use, when the dual-axis motor 5 is working, its two output shafts rotate. At this time, the worm gears 7 on its two output shafts drive the worm wheels 6 at both ends of the roller 1 to rotate in different directions. However, since the thread directions of the threaded columns 3 at both ends of the roller 1 are opposite, when the dual-axis motor 5 is working, the two ends of the roller 1 can be raised and lowered at the same time, thereby achieving the purpose of adjusting the height of the roller 1. This is beneficial for changing the distance between the roller 1 and the calender roller according to product requirements.
[0024] When the motor 9 is working, it drives the second pulley 11 to rotate. Since the second pulley 11 is connected to the first pulley 10 through the belt 12, the roller 1 can rotate, which is conducive to the cooling water entering the roller 1 to cool the roller 1. Compared with the unpowered cooling roller, it can ensure that the roller 1 is cooled evenly, which is conducive to improving the cooling effect of the roller 1 on the TPU film.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cooling roller adjustment device for producing TPU film, characterized in that: The roller (1) includes a roller (1) and a mounting plate (15). Hollow shafts (101) are fixedly installed through both ends of the roller (1). Hollow shaft bearings (2) are sleeved on the outside of the two hollow shafts (101). Two bearing lugs (4) are fixedly connected to the outer wall of the outer ring of the hollow shaft bearings (2). A threaded post (3) is threaded through one of the bearing lugs (4) on the hollow shaft bearings (2) at both ends of the roller (1). The bottom end of the threaded post (3) is rotatably mounted on the top of the mounting plate (15) through the bearing. A worm gear (6) is fixedly sleeved on the threaded post (3). The mounting plate (15) includes a roller (1) and a mounting plate (15). 15) A dual-axis motor (5) is installed on the top surface. Worms (7) are fixedly installed at the ends of the two output shafts of the dual-axis motor (5). The worm (7) meshes with the worm wheel (6). A first pulley (10) is fixedly sleeved on the hollow shaft (101) at one end of the roller (1). A motor mounting plate (8) is fixedly connected to the hollow shaft bearing (2) at one end of the roller (1). A motor (9) is installed on the motor mounting plate (8). A second pulley (11) is installed on the output shaft of the motor (9). The second pulley (11) and the first pulley (10) are connected by a belt (12).
2. The cooling roller adjustment device for producing TPU film according to claim 1, characterized in that: The spiral directions of the threaded posts (3) located at both ends of the roller (1) are opposite.
3. The cooling roller adjustment device for producing TPU film according to claim 1, characterized in that: The mounting plate (15) has a support frame (13) fixedly installed at the top of both ends. The top of the threaded column (3) is installed at the top of the support frame (13) through a bearing. The hollow shaft bearing (2) has two bearing lugs (4), one with a threaded hole adapted to the threaded column (3) and the other with a smooth hole. The top surface of the mounting plate (15) is fixedly connected to a sliding column (14). The sliding column (14) is slidably installed through the smooth hole of the bearing lug (4). The top of the sliding column (14) is connected to the top of the support frame (13).
4. The cooling roller adjustment device for producing TPU film according to claim 1, characterized in that: The hollow shaft bearings (2) at both ends of the roller (1) are fitted with joints (102) via bearings.
5. The cooling roller adjustment device for producing TPU film according to claim 1, characterized in that: An auxiliary support plate is installed on the top surface of the mounting plate (15), and one end of the worm (7) is mounted on the auxiliary support plate via a bearing.
6. The cooling roller adjustment device for producing TPU film according to claim 1, characterized in that: The motor (9) is a servo motor.
Citation Information
Patent Citations
Cooling roller adjusting device for producing TPU (thermoplastic polyurethane) film
CN217373109U