Water-based synthetic leather foaming device
Patent Information
- Application Number
- CN202522268342.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了一种水性合成革发泡装置,以解决水性合成革发泡喷涂不均匀不全面的问题
[0013] By adopting a support tube structure with movable support outside the spray nozzle, and with the motor-driven threaded screw transmission, the cam can be moved, which in turn moves the spray nozzle back and forth for spraying. This ensures that the surface can be sprayed evenly and comprehensively during the foaming and spraying process of water-based synthetic leather.
Smart Images

Figure CN224751739U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water-based synthetic leather processing technology, specifically to a water-based synthetic leather foaming device. Background Technology
[0002] With the continuous development of technology, synthetic leather is gradually being used, including water-based polyurethane synthetic leather. Synthetic leather is a plastic product that simulates the composition and structure of natural leather and can be used as a substitute for it. It is usually foamed using foaming agents during the production process. When foaming synthetic leather, foaming equipment is often used. However, when using foaming equipment, it cannot automatically spray the foaming agent and still requires manual operation by the user, which brings inconvenience to the user and can no longer meet the user's needs.
[0003] Among its existing technical patents, such as the authorized announcement number CN221892443U, this utility model discloses a water-based synthetic leather foaming device, including a foaming machine for foaming, a material box fixedly installed on one side of the top of the foaming machine, a cavity opened inside the foaming machine, material rollers movably installed on both sides of the rear surface of the foaming machine via rotating shafts, a material pump fixedly installed at the middle position of the top of the foaming machine, and a spray pipe fixedly installed on one side of the top of the foaming machine. The bottom end of the spray pipe is connected to an atomizing nozzle. This water-based synthetic leather foaming device, by setting rubber rollers, abutment rollers, vibration sensing switches, a material pump, and a spray pipe, enables the device to automatically spray materials during use, eliminating the need for manual operation, greatly improving the efficiency of material foaming, reducing the workload of manual labor, bringing convenience to users, improving the practicality of the device, and meeting the user's needs.
[0004] In the aforementioned patent, a spray nozzle and atomizing nozzle are used for spraying. However, the spray nozzle and atomizing nozzle cannot be moved for spraying. When foaming and spraying, the width of the water-based synthetic leather is very large. When it is processed on an assembly line, the spraying point is fixed, and the spraying is uneven and incomplete. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a water-based synthetic leather foaming device to solve the problem of uneven and incomplete foaming and coating of water-based synthetic leather.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a water-based synthetic leather foaming device, comprising a processing chamber, a conveying roller and an extrusion roller arranged on the inner surface of the processing chamber, the inner surfaces of the conveying roller and the extrusion roller extruding and conveying synthetic leather material, a spray nozzle arranged on the inner surface of the processing chamber, a foaming nozzle outlet arranged on the lower surface of the spray nozzle, a support pipe arranged at the outer end of the spray nozzle, a guide hose fixedly connected to the outer end of the support pipe, the bottom of the guide hose fixedly connected to the outer surface of the outlet of the suction pump, the suction port of the suction pump fixedly connected to the inner side of the foaming chamber, a boss arranged at the upper end of the spray nozzle, a threaded rod connected to the inner surface of the processing chamber via a bearing, the outer surface of the threaded rod being threadedly connected to the inner surface of the boss, a motor fixed to the upper surface of the processing chamber, a first gear fixed to the outer end of the drive shaft of the motor, and a second gear fixed to the outer end of the threaded rod.
[0007] Preferably, the first gear meshes with the outer surface of the second gear, the second gear meshes with the first gear, and the motor is a forward and reverse drive motor.
[0008] Preferably, the conveying rollers and the extrusion rollers are distributed at the left and right ends of the inner side of the processing chamber.
[0009] Preferably, the surface of the boss is provided with a threaded hole, and the threaded rod is threadedly connected to the inner surface of the threaded hole of the boss.
[0010] Preferably, a positioning rod is fixed to the inner surface of the processing chamber, and the inner surface of the protrusion is sleeved on the outer surface of the positioning rod.
[0011] Preferably, the positioning rods are distributed and fixed on the inner end surfaces of both sides of the processing chamber, and the surface of the boss is provided with a sleeve hole, and the sleeve hole of the boss is sleeved on the outer surface of the positioning rod.
[0012] Compared with the prior art, this utility model provides a water-based synthetic leather foaming device, which has the following beneficial effects:
[0013] By adopting a support tube structure with movable support outside the spray nozzle, and with the motor-driven threaded screw transmission, the cam can be moved, which in turn moves the spray nozzle back and forth for spraying. This ensures that the surface can be sprayed evenly and comprehensively during the foaming and spraying process of water-based synthetic leather. Attached Figure Description
[0014] Figure 1 This is an overall schematic diagram of the present invention;
[0015] Figure 2 This is a first cross-sectional schematic diagram of the present invention;
[0016] Figure 3This is a second cross-sectional view of the present invention;
[0017] Figure 4 This is a third cross-sectional view of the present invention;
[0018] Figure 5 This is an enlarged schematic diagram of point A of this utility model.
[0019] In the diagram: 1. Processing chamber, 2. Conveying roller, 3. Extrusion roller, 4. Synthetic leather material, 5. Spray nozzle, 6. Foaming nozzle, 7. Support pipe, 8. Guide hose, 9. Suction pump, 10. Foaming box, 50. Boss, 11. Motor, 12. First gear, 13. Threaded rod, 14. Second gear, 51. Positioning rod. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] This utility model provides a technical solution: a water-based synthetic leather foaming device, according to... Figure 1-5 As shown, the system includes a processing chamber 1. The inner surface of the processing chamber 1 is provided with a conveying roller 2 and a squeezing roller 3. The inner surfaces of the conveying roller 2 and the squeezing roller 3 squeeze and convey synthetic leather material 4. The inner surface of the processing chamber 1 is provided with a spray nozzle 5. The lower surface of the spray nozzle 5 is provided with a foaming nozzle 6. The outer end of the spray nozzle 5 is provided with a support pipe 7. The outer end of the support pipe 7 is fixedly connected with a guide hose 8. The bottom of the guide hose 8 is fixedly connected to the outer surface of the outlet of the suction pump 9. The suction port of the suction pump 9 is fixedly connected to the inside of the foaming box 10. The upper end of the spray nozzle 5 is provided with a boss 50. The inner surface of the processing chamber 1 is connected to a threaded rod 13 through a bearing. The outer surface of the threaded rod 13 is connected to the inner surface of the boss 50 through a thread. The upper surface of the processing chamber 1 is fixed with a motor 11. The outer end of the drive shaft of the motor 11 is fixed with a first gear 12. The outer end of the threaded rod 13 is fixed with a second gear 14.
[0022] The first gear 12 meshes with the outer surface of the second gear 14. The second gear 14 meshes with the first gear 12. The motor 11 is a forward and reverse drive motor. It can mesh and transmit power. When the motor 11 is in use, it can drive the first gear 12 to rotate. It can mesh and drive the second gear 14 to rotate. It can drive the threaded rod 13 to rotate. It can drive the threaded rod 13 to rotate within the boss 50. It can drive the boss 50 to move. It can drive the spray nozzle 5 to move and spray. It can drive the spray nozzle 5 to move back and forth for spraying. It is easy to drive and sprays evenly.
[0023] The conveying roller 2 and the extrusion roller 3 are distributed at the left and right ends of the inner side of the processing chamber 1; they are distributed on both sides, and can be supported and pulled from both ends when conveying the synthetic leather material 4, so as to keep it moving horizontally and facilitate spraying.
[0024] The surface of the boss 50 is provided with a threaded hole, and the threaded rod 13 is threadedly connected to the inner surface of the threaded hole of the boss 50; this facilitates the installation of the threaded rod 13 and the boss 50; a positioning rod 51 is fixed on the inner surface of the processing chamber 1, and the inner surface of the boss 50 is sleeved on the outer surface of the positioning rod 51; when the boss 50 moves, it can be sleeved on the outer surface of the positioning rod 51 for movement, and it can slide on the surface of the positioning rod 51 for sliding positioning support;
[0025] Positioning rods 51 are distributed and fixed on the inner end surfaces of both sides of the processing chamber 1. The surface of the boss 50 is provided with a sleeve hole, and the sleeve hole of the boss 50 is sleeved on the outer surface of the positioning rod 51. Positioning rods 51 are distributed on both sides, which provide stable support when the boss 50 slides, and the boss 50 slides stably.
[0026] The working principle of this device is as follows: conveying rollers 2 and extrusion rollers 3 are provided on the inner surface of the processing chamber 1. Synthetic leather material 4 is extruded and conveyed through the inner surfaces of the conveying rollers 2 and extrusion rollers 3. The conveying rollers 2 and extrusion rollers 3 are distributed at the left and right ends of the inner side of the processing chamber 1. When conveying synthetic leather material 4, it can be supported and traction conveyed from both ends, maintaining horizontal movement and facilitating spraying.
[0027] Secondly, a foaming nozzle 6 is provided on the lower surface of the spray nozzle 5, and a support tube 7 is provided on the outer end of the spray nozzle 5. A guide hose 8 is fixedly connected to the outer end of the support tube 7. The bottom of the guide hose 8 is fixedly connected to the outer surface of the outlet of the suction pump 9. The suction port of the suction pump 9 is fixedly connected to the inside of the foaming box 10. During spraying, the foaming liquid in the foaming box 10 is drawn out by the suction pump 9 and sprayed out. It can be guided into the support tube 7 through the guide hose 8 and then into the spray nozzle 5. It can then be sprayed out through the multi-point distributed foaming nozzle 6. The suction and spraying are convenient, and the support tube 7 can move back and forth in the treatment chamber 1 without causing damage to the tube body.
[0028] When it moves, a boss 50 is provided at the upper end of the spray nozzle 5. A threaded rod 13 is connected to the inner surface of the treatment chamber 1 through a bearing. The outer surface of the threaded rod 13 is connected to the inner surface of the boss 50 through a thread. The second gear 14 meshes with the first gear 12. The motor 11 is a forward and reverse drive motor (existing technology). It can mesh and drive. When the motor 11 drives the first gear 12 to rotate, it can mesh and drive the second gear 14 to rotate, which can drive the threaded rod 13 to rotate. The threaded rod 13 can rotate inside the boss 50, which can drive the boss 50 to move, which can drive the spray nozzle 5 to move and spray. The forward and reverse drive can drive the spray nozzle 5 to move back and forth for spraying. The drive is convenient, the spraying is automatically driven, and the spraying is uniform.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A water-based synthetic leather foaming device, comprising a processing chamber (1), characterized in that: The inner surface of the processing chamber (1) is provided with a conveying roller (2) and a squeezing roller (3). The inner surfaces of the conveying roller (2) and the squeezing roller (3) squeeze and convey synthetic leather material (4). The inner surface of the processing chamber (1) is provided with a spray nozzle (5). The lower surface of the spray nozzle (5) is provided with a foaming nozzle (6). The outer end of the spray nozzle (5) is provided with a support pipe (7). The outer end of the support pipe (7) is fixedly connected with a guide hose (8). The bottom of the guide hose (8) is fixedly connected to the outlet of the suction pump (9). On the outer surface, the suction port of the suction pump (9) is fixedly connected to the inner side of the foaming box (10). The upper end of the spray nozzle (5) is provided with a boss (50). The inner surface of the treatment chamber (1) is connected to a threaded rod (13) through a bearing. The outer surface of the threaded rod (13) is connected to the inner surface of the boss (50) through a thread. The upper surface of the treatment chamber (1) is fixed with a motor (11). The outer end of the drive shaft of the motor (11) is fixed with a first gear (12). The outer end of the threaded rod (13) is fixed with a second gear (14).
2. The water-based synthetic leather foaming device according to claim 1, characterized in that: The first gear (12) meshes with the outer surface of the second gear (14), the second gear (14) meshes with the first gear (12), and the motor (11) is a forward and reverse drive motor.
3. The water-based synthetic leather foaming device according to claim 1, characterized in that: The conveying roller (2) and the extrusion roller (3) are distributed on the left and right ends of the inner side of the processing chamber (1).
4. The water-based synthetic leather foaming device according to claim 1, characterized in that: The surface of the boss (50) is provided with a threaded hole, and the threaded rod (13) is threadedly connected to the inner surface of the threaded hole of the boss (50).
5. The water-based synthetic leather foaming device according to claim 1, characterized in that: The inner surface of the processing chamber (1) is fixed with a positioning rod (51), and the inner surface of the protrusion (50) is sleeved on the outer surface of the positioning rod (51).
6. The water-based synthetic leather foaming device according to claim 5, characterized in that: The positioning rods (51) are distributed and fixed on the inner end surfaces of both sides of the processing chamber (1). The surface of the boss (50) is provided with a sleeve hole, and the sleeve hole of the boss (50) is sleeved on the outer surface of the positioning rod (51).
Citation Information
Patent Citations
Water-based synthetic leather foaming device
CN221892443U