Mechanical clamp for battery external box upper cover parts
Patent Information
- Application Number
- CN202521897364.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-04
AI Technical Summary
现有技术中,该预埋工序通常采用分步式自动化方案,即通过多台独立机械手依次抓取金属件并定位至注塑模具内进行成型,随后再抓取上盖下料,整个流程需多组设备协同作业,存在工艺节拍长、设备复杂度高的技术缺陷,且多机械手协同控制需复杂的程序调度与空间避让设计,不仅增加了设备制造成本,还因分步操作导致整体生产效率受限,因此,本实用新型提出一种电池外部箱体上盖零部件的机械夹具以解决现有技术中存在的问题
1、本实用新型将多种功能集中为一体,通过第一磁吸管和第二磁吸管吸附上料平台上的钢套、螺母,通过夹爪夹持上料平台上的端子,由此方便上料至注塑区域,在上料之前,先通过吸盘将注塑区域已经成型的上盖取出,再进行上料,上料完成后,紧接着可以将上盖送到卸料区域,综上,兼顾多种部件的夹持上料,方便上料和卸载成品的连续进行,降低设备成本,提高效率。
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Figure CN224751748U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery pack technology, and in particular to a mechanical clamp for a battery outer casing cover component. Background Technology
[0002] As the core energy unit of new energy vehicles and energy storage systems, the battery pack is usually composed of cell modules, electrical connection components and protective housing. During the manufacturing process, the outer housing cover needs to be pre-embedded with conductive terminals, fixing nuts and steel sleeves and other metal parts through injection molding to achieve electrical conduction, mechanical fixation and sealing functions. In the prior art, the pre-embedding process usually adopts a step-by-step automation scheme, that is, multiple independent robotic arms sequentially grab the metal parts and position them into the injection mold for forming, and then grab the top cover for unloading. The whole process requires multiple sets of equipment to work together, which has technical defects such as long process cycle and high equipment complexity. Moreover, the collaborative control of multiple robotic arms requires complex program scheduling and space avoidance design, which not only increases the equipment manufacturing cost, but also limits the overall production efficiency due to step-by-step operation. Therefore, this utility model proposes a mechanical clamp for the battery external box top cover parts to solve the problems existing in the prior art. Utility Model Content
[0003] To address the aforementioned problems, this utility model proposes a mechanical clamp for battery outer casing cover components. This mechanical clamp for battery outer casing cover components can handle the clamping and feeding of multiple components, facilitating continuous feeding and unloading of finished products, reducing equipment costs, and improving efficiency.
[0004] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a mechanical clamp for a battery external box cover component, including a drive arm, a support plate and a support beam, wherein the support plate is rotatably connected to one end of the drive arm, the support beam is provided at one end of the support plate, and a suction cup is provided on the support beam, and the suction cup is used to adsorb the cover. The support plate is provided with a first magnetic suction tube and a second magnetic suction tube below it. The bottom suction port of the first magnetic suction tube is used to attract the steel sleeve, and the bottom suction port of the second magnetic suction tube is used to attract the nut. Both sides of the bottom end of the support plate are provided with claws, and the claws are used to hold the terminal.
[0005] A further improvement is that: one end of the top of the support plate is provided with an L-shaped plate, one end of the drive arm is rotatably provided with a rotating cylinder, and one end of the rotating cylinder is provided with a connecting arm, the lower end of the connecting arm is connected to the L-shaped plate.
[0006] A further improvement is that: the drive arm is equipped with a pneumatic cylinder inside, and both sides of the output end of the pneumatic cylinder are hinged with linkage arms, and one end of each of the two sets of linkage arms is respectively hinged to both sides of the connecting arm.
[0007] A further improvement is that a connecting beam is provided at one end of the support plate, and the support beam is connected to the connecting beam.
[0008] A further improvement is that the first magnetic tube has at least four sets, and the second magnetic tube has at least three sets.
[0009] A further improvement is that: a first support is provided on the top of the support plate at the position above the first magnetic tube, and a first lifting cylinder is provided on the first support, the output end of the first lifting cylinder being connected to the first magnetic tube.
[0010] A further improvement is that a second support is provided on the top of the support plate at the position above the second magnetic tube, and a second lifting cylinder is provided on the second support, the output end of the second lifting cylinder being connected to the second magnetic tube.
[0011] A further improvement is that: both sides of the bottom end of the support plate are provided with positioning rods, and the positioning rods are adapted to the positioning blocks on the loading platform.
[0012] The beneficial effects of this utility model are as follows: 1. This utility model integrates multiple functions into one unit. The first and second magnetic suction tubes adsorb the steel sleeves and nuts on the loading platform, and the grippers hold the terminals on the loading platform, thereby facilitating the loading of materials to the injection molding area. Before loading, the already formed top cover in the injection molding area is removed by the suction cup, and then the material is loaded. After loading is completed, the top cover can be sent to the unloading area. In summary, it takes into account the clamping and loading of multiple components, facilitates the continuous loading and unloading of finished products, reduces equipment costs, and improves efficiency.
[0013] 2. The present invention features a pneumatic cylinder push-pull linkage arm. The linkage arm pulls the connecting arm, which causes the drum to rotate. The drum pulls the L-shaped plate through the connecting arm, causing the support plate and the whole to rotate. This facilitates changes in direction during the loading and unloading of finished products, and offers diverse functions. Attached Figure Description
[0014] Figure 1 This is the front view of the present invention; Figure 2 This is a bottom view of the present invention; Figure 3 This is a schematic diagram of the internal structure of the drive arm of this utility model.
[0015] The components are: 1. Drive arm; 2. Support plate; 3. Support beam; 4. Suction cup; 5. Top cover; 6. First magnetic suction tube; 7. Second magnetic suction tube; 8. Gripper; 9. L-shaped plate; 10. Rotary drum; 11. Connecting arm; 12. Pneumatic cylinder; 13. Linkage arm; 14. Connecting beam; 15. First support; 16. First lifting cylinder; 17. Second support; 18. Second lifting cylinder; 19. Positioning rod. Detailed Implementation
[0016] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model. Example
[0017] according to Figure 1 , 2 As shown in Figure 3, this embodiment proposes a mechanical clamp for a battery external casing cover component, including a drive arm 1, a support plate 2 and a support beam 3. The support plate 2 is rotatably connected to one end of the drive arm 1, and the support beam 3 is located at one end of the support plate 2. The support beam 3 is provided with a suction cup 4, and the suction cup 4 is used to adsorb the cover 5. Below the support plate 2, a first magnetic suction tube 6 and a second magnetic suction tube 7 are provided for lifting and lowering. The bottom suction port of the first magnetic suction tube 6 is used to attract steel sleeves, and the bottom suction port of the second magnetic suction tube 7 is used to attract nuts. Both sides of one bottom end of the support plate 2 are provided with claws 8, which are used to hold terminals. In use, the first magnetic suction tube 6 and the second magnetic suction tube 7 attract steel sleeves and nuts on the loading platform, and the claws 8 hold the terminals on the loading platform, thereby facilitating the loading of materials to the injection molding area. Before loading, the already formed top cover 5 in the injection molding area is removed by the suction cup 4, and then the material is loaded. After loading is completed, the top cover 5 can be sent to the unloading area. In summary, it can handle the clamping and loading of multiple components, facilitate the continuous loading and unloading of finished products, reduce equipment costs, and improve efficiency.
[0018] The support plate 2 has an L-shaped plate 9 at one end of its top. A rotating cylinder 10 is rotatably mounted inside the drive arm 1 at one end, and a connecting arm 11 is mounted at one end of the rotating cylinder 10. The lower end of the connecting arm 11 is connected to the L-shaped plate 9. A pneumatic cylinder 12 is installed inside the drive arm 1, and linkage arms 13 are hinged to both sides of the output end of the pneumatic cylinder 12. One end of each of the two sets of linkage arms 13 is hinged to both sides of the connecting arm 11. In use, the pneumatic cylinder 12 pushes and pulls the linkage arms 13, which in turn pull the connecting arm 11, causing the rotating cylinder 10 to rotate. The rotating cylinder 10 then pulls the L-shaped plate 9 via the connecting arm 11, causing the support plate 2 and the entire structure to rotate. This facilitates changes in direction during the loading and unloading of finished products, providing diverse functions.
[0019] One end of the support plate 2 is provided with a connecting beam 14, and the support beam 3 is connected to the connecting beam 14. The connecting beam 14 improves the strength of the installation of the support beam 3 and the support plate 2.
[0020] The first magnetic suction tube 6 has four sets, and the second magnetic suction tube 7 has three sets. A first support 15 is located on the top of the support plate 2 above the first magnetic suction tube 6, and a first lifting cylinder 16 is mounted on the first support 15. The output end of the first lifting cylinder 16 is connected to the first magnetic suction tube 6. A second support 17 is located on the top of the support plate 2 above the second magnetic suction tube 7, and a second lifting cylinder 18 is mounted on the second support 17. The output end of the second lifting cylinder 18 is connected to the second magnetic suction tube 7. In use, the height of the first magnetic suction tube 6 is changed by the first lifting cylinder 16 to facilitate the adsorption of the steel sleeve, and the height of the second magnetic suction tube 7 is changed by the second lifting cylinder 18 to facilitate the adsorption of the nut. Example
[0021] according to Figure 1 , 2 As shown in Figure 3, this embodiment proposes a mechanical clamp for a battery external casing cover component, including a drive arm 1, a support plate 2 and a support beam 3. The support plate 2 is rotatably connected to one end of the drive arm 1, and the support beam 3 is located at one end of the support plate 2. The support beam 3 is provided with a suction cup 4, and the suction cup 4 is used to adsorb the cover 5. Below the support plate 2, a first magnetic suction tube 6 and a second magnetic suction tube 7 are provided for lifting and lowering. The bottom suction port of the first magnetic suction tube 6 is used to attract steel sleeves, and the bottom suction port of the second magnetic suction tube 7 is used to attract nuts. Both sides of one bottom end of the support plate 2 are provided with claws 8, which are used to hold terminals. In use, the first magnetic suction tube 6 and the second magnetic suction tube 7 attract steel sleeves and nuts on the loading platform, and the claws 8 hold the terminals on the loading platform, thereby facilitating the loading of materials to the injection molding area. Before loading, the already formed top cover 5 in the injection molding area is removed by the suction cup 4, and then the material is loaded. After loading is completed, the top cover 5 can be sent to the unloading area. In summary, it can handle the clamping and loading of multiple components, facilitate the continuous loading and unloading of finished products, reduce equipment costs, and improve efficiency.
[0022] Positioning rods 19 are provided on both sides of one bottom end of the support plate 2, and the positioning rods 19 are adapted to the positioning blocks on the loading platform. When the device picks up materials from the loading platform, the positioning rods 19 are aligned with the positioning blocks on the loading platform and inserted for positioning, ensuring the accuracy of the material picking position and improving reliability.
[0023] The mechanical clamp for the battery's external casing cover integrates multiple functions. It uses a first magnetic suction tube 6 and a second magnetic suction tube 7 to attract steel sleeves and nuts from the loading platform, and grippers 8 to hold terminals on the loading platform, facilitating loading to the injection molding area. Before loading, the already molded cover 5 from the injection molding area is removed using a suction cup 4, and then the new cover 5 is loaded. After loading, the cover 5 can be immediately sent to the unloading area. In summary, it accommodates the clamping and loading of multiple components, facilitating continuous loading and unloading of finished products, reducing equipment costs, and improving efficiency. Simultaneously, the pneumatic cylinder 12 pushes and pulls the linkage arm 13, which in turn pulls the connecting arm 11, causing the rotating drum 10 to rotate. The rotating drum 10, through the connecting arm 11, pulls the L-shaped plate 9, causing the support plate 2 and the entire assembly to rotate, facilitating directional changes during loading and unloading of finished products, thus offering diverse functions.
[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A mechanical clamp for a battery outer casing cover component, comprising a drive arm (1), a support plate (2), and a support beam (3), characterized in that: The support plate (2) is rotatably connected to one end of the drive arm (1), the support beam (3) is located at one end of the support plate (2), and the support beam (3) is provided with a suction cup (4), which is used to adsorb the top cover (5). The support plate (2) is provided with a first magnetic suction tube (6) and a second magnetic suction tube (7) below it. The bottom suction port of the first magnetic suction tube (6) is used to attract the steel sleeve, and the bottom suction port of the second magnetic suction tube (7) is used to attract the nut. Both sides of the bottom end of the support plate (2) are provided with claws (8), and the claws (8) are used to hold the terminal.
2. The mechanical clamp for a battery outer casing cover component according to claim 1, characterized in that: The top end of the support plate (2) is provided with an L-shaped plate (9), and the inside of the drive arm (1) is provided with a rotating cylinder (10), and the end of the rotating cylinder (10) is provided with a connecting arm (11), the lower end of the connecting arm (11) is connected to the L-shaped plate (9).
3. The mechanical clamp for a battery outer casing cover component according to claim 2, characterized in that: The drive arm (1) is equipped with a pneumatic cylinder (12), and both sides of the output end of the pneumatic cylinder (12) are hinged with linkage arms (13). One end of each of the two sets of linkage arms (13) is hinged to both sides of the connecting arm (11).
4. The mechanical clamp for a battery outer casing cover component according to claim 1, characterized in that: One end of the support plate (2) is provided with a connecting beam (14), and the support beam (3) is connected to the connecting beam (14).
5. The mechanical clamp for a battery outer casing cover component according to claim 1, characterized in that: The first magnetic suction tube (6) has at least four sets, and the second magnetic suction tube (7) has at least three sets.
6. The mechanical clamp for a battery outer casing cover component according to claim 5, characterized in that: The support plate (2) located above the first magnetic suction tube (6) has a first support (15) on its top, and a first lifting cylinder (16) is provided on the first support (15). The output end of the first lifting cylinder (16) is connected to the first magnetic suction tube (6).
7. The mechanical clamp for a battery outer casing cover component according to claim 5, characterized in that: The support plate (2) located above the second magnetic tube (7) is provided with a second support (17) at its top, and a second lifting cylinder (18) is provided on the second support (17). The output end of the second lifting cylinder (18) is connected to the second magnetic tube (7).
8. A mechanical clamp for a battery outer casing cover component according to any one of claims 1-7, characterized in that: The support plate (2) has positioning rods (19) on both sides of one bottom end, and the positioning rods (19) are adapted to the positioning blocks on the loading platform.