Application of precision connection injection structure for large injection molded parts
Patent Information
- Application Number
- CN202522253342.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了应用大型注塑件产品的精准连接注射结构,解决了现有的应用大型注塑件产品的精准连接注射结构还存在以下问题,现有技术中用于大型注塑机的注塑头,其与机筒的连接方式通常采用法兰式螺栓固定或类似的刚性连接结构,但在需要清洗或更换时,操作人员必须使用专用工具,逐一拧松多个高强度紧固螺栓,极大地增加了操作难度和时间
1、该应用大型注塑件产品的精准连接注射结构,通过设置有连接单元实现了第一注塑管与第二注塑管之间的快速拆装。连接单元包括固定环上的卡块和连接环上的卡杆,通过卡杆与卡块相卡实现固定,无需使用专用工具拧松螺栓,显著降低了操作难度和时间,提高了清洗和更换效率,同时确保连接牢固。
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Figure CN224751753U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of injection molding production technology, specifically to a precision connection injection structure for large injection molded products. Background Technology
[0002] An injection molding machine is the main molding equipment used to make various shapes of plastic products from thermoplastic or thermosetting plastic molds.
[0003] According to the patent titled "An Injection Connection Structure for an Injection Molding Machine" (Patent Publication No.: CN214820277U, Patent Publication Date: 2021-11-23), it includes a main body device, a mold device, an injection device, a power device, and a connecting device. The main body device is installed on the ground. This main body device provides a connection structure for the injection system of an injection molding machine, improving injection efficiency and further increasing production capacity. The mold device enables automatic injection and demolding, offering convenience and reducing worker workload. The injection device allows for automatic injection, ensuring the machine's efficiency. The power device provides automated power with precise control. The connecting device enables accurate positioning and automatic correction of the injection position, preventing workpiece damage caused by stress resulting from minor deformations accumulated over long periods of operation.
[0004] Based on the aforementioned existing technology, the current precision connection injection structure for large injection molded parts still has the following problems: In the existing technology, the injection head used in large injection molding machines is usually connected to the barrel by flange bolts or similar rigid connection structures. However, when cleaning or replacement is required, operators must use special tools to loosen multiple high-strength fastening bolts one by one, which greatly increases the difficulty and time of operation. Therefore, this utility model provides a precision connection injection structure for large injection molded parts. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a precision connection injection structure for large injection molded parts. It solves the following problems that existing precision connection injection structures for large injection molded parts have: In the prior art, the injection head used in large injection molding machines is usually connected to the barrel by flange bolts or similar rigid connection structures. However, when cleaning or replacement is required, operators must use special tools to loosen multiple high-strength fastening bolts one by one, which greatly increases the difficulty and time of operation.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a precision connection injection structure for large injection molded parts, including a frame, with a mold module and an injection module mounted on the top of the frame. A disassembly / assembly unit is provided on one side of the injection module for convenient disassembly and cleaning of the injection tube. The disassembly / assembly unit includes: A connecting unit, located on one side of the injection module, includes a first injection tube and a second injection tube. A fixing ring is fixedly installed on the surface of the second injection tube, and five locking blocks are fixedly installed on the outer side of the fixing ring. A connecting ring is fixedly installed on the surface of the first injection tube, and a locking rod is rotatably installed inside each of the five supports of the connecting ring. One end of the locking rod engages with the locking block to fix the first injection tube and the second injection tube, thereby enabling quick assembly and disassembly between the second injection tube and the first injection tube. The drive unit is disposed on the surface of the first injection tube and is used to rotate the lever so that one end of the lever engages with the lever block.
[0007] Preferably, the connecting unit includes a threaded rotating sleeve rotatably mounted on the surface of the first injection-molded tube. A threaded sleeve is rotatably mounted on the surface of the threaded rotating sleeve, and five connecting blocks are circumferentially arrayed on the surface of the threaded sleeve. A connecting rod is rotatably mounted inside the connecting blocks, and one end of the connecting rod is rotatably connected to the clamping rod. The rotation of the threaded rotating sleeve enables the threaded sleeve to move, thereby causing the connecting rod to push the clamping rod to rotate.
[0008] Preferably, a rubber gasket is installed between the first injection tube and the second injection tube to achieve a seal between the two injection tubes.
[0009] Preferably, five fixing blocks are fixedly installed on the surface of the second injection tube, and a plug rod is fixedly installed on one side of the fixing block. Five insertion holes are opened on one side of the connecting ring, and the plug rod is slidably inserted into the insertion hole to achieve precise docking between the first injection tube and the second injection tube.
[0010] Preferably, the five clamping rods and five clamping blocks engage with each other to achieve multi-point extrusion and bonding between the first injection tube and the second injection tube, thereby improving the bonding tightness between the first injection tube and the second injection tube.
[0011] Preferably, the surface of the threaded sleeve is fixedly equipped with five supports to provide force points for the threaded sleeve.
[0012] This invention provides a precise connection injection structure for large injection molded parts. Compared with the prior art, it has the following advantages: 1. This application utilizes a precision connection injection structure for large injection molded parts, enabling rapid assembly and disassembly between the first and second injection tubes through a connecting unit. The connecting unit includes a locking block on the fixing ring and a locking rod on the connecting ring. The locking rod engages with the locking block to achieve fixation, eliminating the need for special tools to loosen bolts. This significantly reduces operational difficulty and time, improves cleaning and replacement efficiency, and ensures a secure connection.
[0013] 2. This application utilizes a precision-connecting injection structure for large injection molded parts. A drive unit enables the automatic rotation and engagement of the locking lever. The drive unit includes a threaded rotating sleeve, a threaded sleeve, a connecting block, and a connecting rod. Rotating the threaded rotating sleeve moves the threaded sleeve, and the connecting rod pushes the locking lever to rotate and engage with the locking block. This simple operation ensures a strong and airtight connection, improving the stability of the injection molding process. Attached Figure Description
[0014] Figure 1 This is a frontal perspective view of the three-dimensional structure of this utility model; Figure 2 This is a partial three-dimensional structural diagram of the disassembly and assembly mechanism of this utility model; Figure 3 This is a partial three-dimensional structural diagram of the disassembly and assembly mechanism of this utility model; Figure 4 This is a left-side perspective view of the disassembly and assembly mechanism of this utility model.
[0015] In the diagram: 1-Frame, 2-Assembly / Disassembly Unit, 21-Connecting Unit, 211-First Injection Tube, 212-Second Injection Tube, 213-Connecting Ring, 214-Clamping Rod, 215-Fixing Ring, 216-Clamping Block, 217-Fixing Block, 218-Insertion Rod, 219-Insertion Hole, 2110-Rubber Pad, 22-Drive Unit, 221-Threaded Rotary Sleeve, 222-Threaded Sleeve, 223-Connecting Block, 224-Connecting Rod, 3-Mold Module, 4-Injection Module Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-4 This utility model provides a technical solution: A precision connection injection structure for large injection molded parts includes a frame 1. A mold module 3 and an injection module 4 are located on the top of the frame 1. A disassembly unit 2 is located on one side of the injection module 4 for easy disassembly and cleaning of the injection tube. The disassembly unit 2 includes: The connecting unit 21 is located on one side of the injection module 4 and includes a first injection tube 211 and a second injection tube 212. A fixing ring 215 is fixedly installed on the surface of the second injection tube 212, and five locking blocks 216 are fixedly installed on the outer side of the fixing ring 215. A connecting ring 213 is fixedly installed on the surface of the first injection tube 211, and a locking rod 214 is rotatably installed inside each of the five supports of the connecting ring 213. One end of the locking rod 214 is locked with the locking block 216 to fix the first injection tube 211 and the second injection tube 212, and to achieve quick assembly and disassembly between the second injection tube 212 and the first injection tube 211. The drive unit 22 is disposed on the surface of the first injection tube 211 and is used to rotate the locking rod 214 so that one end of the locking rod 214 is engaged with the locking block 216.
[0018] In this embodiment, the connecting unit 21 includes a threaded sleeve 221 rotatably mounted on the surface of the first injection tube 211. A threaded sleeve 222 is rotatably mounted on the surface of the threaded sleeve 221, and five connecting blocks 223 are circumferentially arrayed on the surface of the threaded sleeve 222. A connecting rod 224 is rotatably mounted inside the connecting block 223, and one end of the connecting rod 224 is rotatably connected to the locking rod 214. The threaded sleeve 222 moves by rotating the threaded sleeve 221, which in turn causes the connecting rod 224 to push the locking rod 214 to rotate.
[0019] The connecting unit 21 includes a threaded rotating sleeve 221, a threaded sleeve 222, a connecting block 223, and a connecting rod 224. By rotating the threaded rotating sleeve 221, the threaded sleeve 222 moves, and the connecting rod 224 pushes the locking rod 214 to rotate, thereby driving the locking rod 214 to engage with the locking block 216, thus completing the rapid fixing and disassembly of the first injection molding tube 211 and the second injection molding tube 212.
[0020] In this embodiment, a rubber gasket 2110 is installed between the first injection tube 211 and the second injection tube 212 to achieve a seal between the first injection tube 211 and the second injection tube 212.
[0021] By installing a rubber gasket 2110 between the first injection tube 211 and the second injection tube 212, a seal is achieved between the two, preventing leakage of injection molding material and ensuring the stability of the injection process and product quality.
[0022] In this embodiment, five fixing blocks 217 are fixedly installed on the surface of the second injection tube 212, and a plug rod 218 is fixedly installed on one side of the fixing block 217. Five insertion holes 219 are opened on one side of the connecting ring 213, and the plug rod 218 is slidably inserted into the inside of the insertion hole 219 to achieve precise docking between the first injection tube 211 and the second injection tube 212.
[0023] By setting a fixing block 217 and a plug 218 on the surface of the second injection tube 212, and opening a plug hole 219 on the connecting ring 213, the plug 218 is inserted into the plug hole 219, thus achieving precise docking between the first injection tube 211 and the second injection tube 212 and avoiding misalignment.
[0024] In this embodiment, five locking rods 214 and five locking blocks 216 engage with each other to achieve multi-point compression and bonding between the first injection tube 211 and the second injection tube 212, thereby improving the bonding tightness between the first injection tube 211 and the second injection tube 212.
[0025] By setting five locking rods 214 and five locking blocks 216 to engage with each other, multi-point extrusion bonding between the first injection tube 211 and the second injection tube 212 is achieved, which improves the tightness and stability of the connection.
[0026] In this embodiment, five supports are fixedly installed on the surface of the threaded sleeve 222 to provide force points for the threaded rotating sleeve 221.
[0027] By fixing five supports on the surface of the threaded sleeve 222, force points are provided for the threaded rotating sleeve 221, which facilitates rotation operation and enhances the convenience of driving.
[0028] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0029] During operation, the second injection tube 212 is connected to the first injection tube 211, and the insertion rod 218 is inserted into the insertion hole 219. The user rotates the threaded rotating sleeve 221, which drives the threaded sleeve 222 to move. The threaded sleeve 222 pushes the locking rod 214 to rotate through the connecting rod 224. One end of the locking rod 214 is engaged with the locking block 216, so that the second injection tube 212 and the first injection tube 211 are fixedly connected.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A precision connection injection structure for large injection molded parts, comprising a frame (1), wherein a mold module (3) and an injection module (4) are provided on the top of the frame (1), characterized in that: The injection module (4) is provided with a disassembly unit (2) on one side for convenient disassembly and cleaning of the injection tube. The disassembly unit (2) includes: The connecting unit (21) is located on one side of the injection module (4) and includes a first injection tube (211) and a second injection tube (212). A fixing ring (215) is fixedly installed on the surface of the second injection tube (212). Five locking blocks (216) are fixedly installed on the outside of the fixing ring (215). A connecting ring (213) is fixedly installed on the surface of the first injection tube (211). A locking rod (214) is rotatably installed inside each of the five supports of the connecting ring (213). One end of the locking rod (214) is locked with the locking block (216) to fix the first injection tube (211) and the second injection tube (212), and to achieve quick assembly and disassembly between the second injection tube (212) and the first injection tube (211). The drive unit (22) is disposed on the surface of the first injection tube (211) and is used to rotate the lever (214) to lock one end of the lever (214) with the block (216).
2. The precision connection injection structure for large injection molded parts as described in claim 1, characterized in that: The connecting unit (21) includes a threaded sleeve (221) rotatably mounted on the surface of the first injection tube (211). A threaded sleeve (222) is rotatably mounted on the surface of the threaded sleeve (221), and five connecting blocks (223) are circumferentially mounted on the surface of the threaded sleeve (222). A connecting rod (224) is rotatably mounted inside the connecting block (223), and one end of the connecting rod (224) is rotatably connected to the clamping rod (214). The threaded sleeve (222) moves by rotating the threaded sleeve (221), which causes the connecting rod (224) to push the clamping rod (214) to rotate.
3. The precision connection injection structure for large injection molded parts as described in claim 1, characterized in that: A rubber gasket (2110) is installed between the first injection tube (211) and the second injection tube (212) to achieve a seal between the first injection tube (211) and the second injection tube (212).
4. The precision connection injection structure for large injection molded parts as described in claim 1, characterized in that: Five fixing blocks (217) are fixedly installed on the surface of the second injection tube (212), and a plug rod (218) is fixedly installed on one side of the fixing block (217). Five insertion holes (219) are opened on one side of the connecting ring (213), and the plug rod (218) is slidably inserted into the insertion hole (219) to achieve precise docking between the first injection tube (211) and the second injection tube (212).
5. The precision connection injection structure for large injection molded parts as described in claim 1, characterized in that: The five clamping rods (214) and the five clamping blocks (216) engage with each other to achieve multi-point extrusion and bonding between the first injection tube (211) and the second injection tube (212), thereby improving the bonding tightness between the first injection tube (211) and the second injection tube (212).
6. The precision connection injection structure for large injection molded parts as described in claim 2, characterized in that: The surface of the threaded sleeve (222) is fixedly equipped with five supports to provide force points for the threaded rotating sleeve (221).