Automatic deformation correcting device for plastic housing of relay
Patent Information
- Application Number
- CN202521853247.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0004]本实用新型的目的在于提供一种继电器塑料外壳自动矫正变形装置,以解决继电器塑料外壳长宽高比例不协调无法适用于继电器机芯,无法快速与其套合导致加工效率无法满足生产需求的问题
[0011] The beneficial effects of this utility model are: automatic feeding is achieved by using a vibrating feeding plate in conjunction with a feeding guide; the plastic shell positioning and feeding component, in conjunction with a defective product screening component and an auxiliary guide frame, enables rapid positioning and screening of the plastic shell; the gripping component, in conjunction with a deformation correction component, enables automatic correction and deformation of the plastic shell; and at the same time, it improves the fitting efficiency between the plastic shell and the relay core, thus meeting production needs.
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Figure CN224751883U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of relay processing equipment technology, specifically to an automatic deformation correction device for relay plastic housings. Background Technology
[0002] A relay is a commonly used electronic control device. In essence, a relay is an "automatic switch" that uses a small current to control a larger current, avoiding the risk of electric shock caused by users directly operating large currents. It can play a role in automatic adjustment, safety protection, or circuit switching, and is therefore widely used in various machines and equipment.
[0003] The existing relays are fitted with plastic shells to protect them and prevent impurities from entering. However, the dimensions of the plastic shells are not in proportion to their length, width, and height. This causes irregular deformation of the long side after injection molding. Deformed shells cannot fit properly with the relay mechanism, thus affecting the shell fitting efficiency and resulting in low processing efficiency, which cannot meet production needs. Utility Model Content
[0004] The purpose of this utility model is to provide an automatic deformation correction device for relay plastic housings, so as to solve the problem that the length, width and height ratio of relay plastic housings is not coordinated and cannot be used with relay cores, and cannot be quickly fitted with them, resulting in processing efficiency that cannot meet production needs.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An automatic deformation correction device for relay plastic housing includes a vibrating feeder, a feeding guide at the output end of the vibrating feeder, the output end of the feeding guide being connected to a plastic housing positioning and feeding component, an auxiliary guide at the output end of the plastic housing positioning and feeding component, a gripping component above the output end of the auxiliary guide, a deformation correction component next to the output end of the auxiliary guide, and a defective product screening component on the auxiliary guide.
[0007] Optionally, the plastic shell positioning and feeding assembly includes a first pushing template, with first positioning grooves respectively opened on the front and rear sides of the bottom end of the first pushing template. The first pushing template is connected to the output end of a first pushing cylinder, and the first pushing cylinder is disposed on the feeding guide. A second pushing template is disposed at the end of the first pushing template away from the first pushing cylinder. Three second positioning grooves are evenly and equidistantly opened on the second pushing template, one of which overlaps with one of the first positioning grooves. The second positioning grooves are respectively disposed above the auxiliary guide frame. The second pushing template is disposed on the output end of the second pushing cylinder, and the second pushing cylinder is disposed on the output end of the third pushing cylinder. The third pushing cylinder is disposed on the feeding guide.
[0008] Optionally, the gripping assembly includes four gripper cylinders arranged in pairs parallel to each other. Two gripper cylinders are positioned above the output end of the auxiliary guide frame, and the other two gripper cylinders are positioned above the straightening and deformation assembly. Each gripper cylinder has a gripper at its output end, and vacuum nozzles are respectively provided on the inner wall of the gripper. The top of each gripper cylinder is connected to a mounting plate, which is positioned on the output end of a lifting cylinder. The lifting cylinder is positioned on a limiting slider, which is positioned in a limiting groove. The limiting groove is formed within a support plate, and a support foot is provided at the bottom of the support plate. The limiting slider is connected to the output end of a lateral pushing cylinder, which is positioned on the support plate.
[0009] Optionally, the deformation correction component includes a mounting base, an auxiliary support foot at the bottom of the mounting base, rectangular through holes corresponding to the two gripper cylinders above, limit stops at the left and right ends of the rectangular through holes, two correction claws in the rectangular through holes, the correction claws being mounted on the output end of the drive cylinder, and the drive cylinder being mounted at the bottom of the mounting base.
[0010] Optionally, the defective product screening component includes an outer casing, which is fitted onto the auxiliary guide frame. A guide hopper is provided at the bottom of the outer casing, and the auxiliary guide frame located inside the outer casing has screening holes.
[0011] The beneficial effects of this utility model are: automatic feeding is achieved by using a vibrating feeding plate in conjunction with a feeding guide; the plastic shell positioning and feeding component, in conjunction with a defective product screening component and an auxiliary guide frame, enables rapid positioning and screening of the plastic shell; the gripping component, in conjunction with a deformation correction component, enables automatic correction and deformation of the plastic shell; and at the same time, it improves the fitting efficiency between the plastic shell and the relay core, thus meeting production needs. Attached Figure Description
[0012] This utility model will be described by way of example and with reference to the accompanying drawings, wherein:
[0013] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0014] Figure 2 This is a three-dimensional structural schematic diagram of the present invention;
[0015] Figure 3 This is a three-dimensional structural diagram of the present invention.
[0016] In the diagram: 1. Vibrating feeder; 2. Feeding guide; 3. Auxiliary guide; 4. Non-conforming product screening component; 5. Mounting base; 6. Auxiliary support foot; 7. Mounting plate; 8. Support foot; 9. First pushing template; 10. First pushing cylinder; 11. Second pushing template; 12. Second pushing cylinder; 13. Third pushing cylinder; 14. Gripper cylinder; 15. Gripper; 16. Lateral pushing cylinder; 17. Support plate; 18. Lifting cylinder. Detailed Implementation
[0017] Any feature disclosed in this specification, unless otherwise stated, may be replaced by other equivalent or similar features. That is, unless otherwise stated, each feature is merely one example of a series of equivalent or similar features.
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] like Figure 1-3The device shown is an automatic straightening and deformation correction device for relay plastic housings. It includes a vibrating feeder 1, a feeding guide 2 at the output end of the vibrating feeder 1, an output end of the feeding guide 2 connected to a plastic housing positioning and feeding component, an auxiliary guide 3 at the output end of the plastic housing positioning and feeding component, a gripping component above the output end of the auxiliary guide 3, a straightening and deformation correction component beside the output end of the auxiliary guide 3, and a defective product screening component 4 on the auxiliary guide 3. It should be noted that the defective product screening component 4 automatically removes plastic housings with a width smaller than the standard requirement from the production line, preventing them from affecting subsequent straightening processing. The gripping component, in conjunction with the straightening and deformation correction component, achieves automatic feeding, automatic straightening, and automatic assembly, meeting the requirements of the production line and the relay core fitting process.
[0022] Specifically, the plastic shell positioning and feeding assembly includes a first pushing template 9. First positioning grooves are respectively formed on the front and rear sides of the bottom end of the first pushing template 9. The first pushing template 9 is connected to the output end of a first pushing cylinder 10, which is mounted on the feeding guide 2. A second pushing template 11 is positioned at the end of the first pushing template 9 away from the first pushing cylinder 10. Three second positioning grooves are evenly spaced on the second pushing template 11, one of which overlaps with one of the first positioning grooves. The second positioning grooves are respectively positioned above the auxiliary guide 3. The second pushing template 11 is positioned on the output end of a second pushing cylinder 12, which is positioned on the output end of a third pushing cylinder 13. The third pushing cylinder 13 is mounted on the feeding guide 2. It should be noted that the combination of the first pushing template 9 and the second pushing template 11 with multiple pushing cylinders enables the plastic shell to be quickly positioned and transported to the required working position, allowing it to enter the required processing station in an orderly manner, ensuring its conveying efficiency and stability.
[0023] Specifically, the gripping assembly includes four gripper cylinders 14, arranged in pairs parallel to each other. Two gripper cylinders 14 are positioned above the output end of the auxiliary guide frame 3, and the other two gripper cylinders 14 are positioned above the straightening and deformation assembly. Grippers 15 are provided at the output end of each gripper cylinder 14, and vacuum nozzles are respectively provided on the inner wall of each gripper 15. The top ends of each gripper cylinder 14 are connected to the mounting plate 7, which is located on the output end of a lifting cylinder 18. The lifting cylinder 18 is located on a limiting slider, which is located in a limiting groove. The limiting groove is formed within a support plate 17, and a support foot 8 is provided at the bottom end of the support plate 17. The limiting slider is connected to the output end of a transverse pushing cylinder 16, which is located on the support plate 17. It should be noted that the operation of the gripper cylinder 14 drives the gripper 15 to move, thereby causing the vacuum nozzles on the gripper 15 to be attracted to the two end faces of the plastic shell respectively, so as to maintain its stable shape for fitting with the relay core. The lateral pushing cylinder 16, lifting cylinder 18, and gripper cylinder 14 can facilitate the simultaneous delivery of multiple plastic shells to the straightening and deformation assembly, and can also deliver the straightened plastic shells to the relay core, thereby improving its working efficiency.
[0024] Specifically, the deformation correction component includes a mounting base 5, with auxiliary support feet 6 at its bottom. The mounting base 5 has rectangular through holes corresponding to the two gripper cylinders 14 above it. Limiting rods are provided at both ends of each rectangular through hole. Two correction claws are respectively installed within each rectangular through hole. The correction claws are mounted on the output end of a drive cylinder, which is located at the bottom of the mounting base 5. It should be noted that the limiting rods facilitate rapid positioning of the plastic shell. The operation of the drive cylinder causes the correction claws to move away from each other, thereby correcting the plastic shell.
[0025] Specifically, the defective product screening component 4 includes an outer casing, which is fitted onto the auxiliary guide frame 3. A guide hopper is provided at the bottom of the outer casing, and the auxiliary guide frame 3, located inside the outer casing, has screening holes. It should be noted that the screening holes are rectangular and their width is smaller than the width of a standard plastic outer casing.
[0026] The working principle of this specific embodiment is as follows: First, the plastic shell is transported to the first positioning groove of the first pushing template 9 by the vibrating feeding plate 1 and the feeding guide 2. The first pushing cylinder 10 drives the first pushing template 9 to move back and forth, so that the plastic shell enters the second positioning groove of the second pushing template 11 in sequence. At the same time, the second pushing cylinder 12 and the third pushing cylinder 13 work to make the plastic shell enter the defective product screening component 4 in an orderly manner.
[0027] When the plastic shell is pushed into the non-conforming product screening component 4, those with a width smaller than the standard plastic shell will fall freely into the guide hopper and then be transported to the scrap collection point.
[0028] After the plastic shell passes through the non-conforming product screening component 4, the plastic shell with the correct width enters the auxiliary guide rack 3. When it moves to below the gripper cylinder 14, the lifting cylinder 18 and the horizontal pushing cylinder 16 work to drive the gripper cylinder 14 to move to the required working position.
[0029] The working of the gripper cylinder 14 drives the gripper 15 to move and clamp the two plastic shells between the limit stop bar. At the same time, the driving cylinder on the mounting base 5 works to make the correcting claw move to correct the plastic shells.
[0030] After the correction is completed, the gripper cylinder 14 operates to move the grippers 15 closer to each other, while the vacuum nozzles are attracted to the two ends of the plastic shell to maintain a stable shape and the correction grippers are reset.
[0031] The lifting cylinder 18 and the horizontal pushing cylinder 16 work to drive the calibrated plastic shell to the relay core, and then the gripper cylinder 14 resets, and so on repeatedly.
[0032] This invention is not limited to the specific embodiments described above. This invention extends to any new feature or combination disclosed in this specification, as well as any new method or process step or combination disclosed herein.
Claims
1. An automatic deformation correction device for a relay plastic housing, characterized in that: The device includes a vibrating feeder, a feeding guide at the output end of the vibrating feeder, a plastic shell positioning and feeding assembly at the output end of the feeding guide, an auxiliary feeding guide at the output end of the plastic shell positioning and feeding assembly, a gripping assembly above the output end of the auxiliary feeding guide, a deformation correction assembly beside the output end of the auxiliary feeding guide, and a defective product screening assembly on the auxiliary feeding guide.
2. The automatic deformation correction device for a relay plastic housing according to claim 1, characterized in that: The plastic shell positioning and feeding assembly includes a first pushing template, with first positioning grooves respectively opened on the front and rear sides of the bottom end of the first pushing template. The first pushing template is connected to the output end of a first pushing cylinder, which is mounted on the feeding guide. A second pushing template is located at the end of the first pushing template away from the first pushing cylinder. Three second positioning grooves are evenly spaced on the second pushing template, one of which overlaps with one of the first positioning grooves. The second positioning grooves are respectively located above the auxiliary guide frame. The second pushing template is located on the output end of the second pushing cylinder, and the second pushing cylinder is located on the output end of the third pushing cylinder. The third pushing cylinder is located on the feeding guide.
3. The automatic deformation correction device for a relay plastic housing according to claim 1, characterized in that: The gripping assembly includes four gripper cylinders arranged in pairs parallel to each other. Two gripper cylinders are positioned above the output end of the auxiliary guide frame, and the other two gripper cylinders are positioned above the straightening and deformation assembly. Each gripper cylinder has a gripper at its output end, and vacuum nozzles are respectively provided on the inner wall of each gripper. The top of each gripper cylinder is connected to a mounting plate, which is located on the output end of a lifting cylinder. The lifting cylinder is mounted on a limiting slider, which is positioned in a limiting groove within a support plate. The support plate has a support foot at its bottom end. The limiting slider is connected to the output end of a lateral pushing cylinder, which is mounted on the support plate.
4. The automatic deformation correction device for a relay plastic housing according to claim 3, characterized in that: The deformation correction component includes a mounting base, an auxiliary support foot at the bottom of the mounting base, rectangular through holes corresponding to the two gripper cylinders above the mounting base, limit stops at the left and right ends of the rectangular through holes, two correction claws in the rectangular through holes, the correction claws being located on the output end of the drive cylinder, and the drive cylinder being located at the bottom of the mounting base.
5. The automatic deformation correction device for a relay plastic housing according to claim 1, characterized in that: The defective product screening component includes an outer casing, which is fitted onto the auxiliary guide frame. A guide hopper is provided at the bottom of the outer casing, and the auxiliary guide frame located inside the outer casing has screening holes.