Five-roller sugar cane juice extractor
Patent Information
- Application Number
- CN202521937533.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-09
AI Technical Summary
本实用新型中,相对于三辊榨汁机,本设计通过增加两个压辊,并增加各个压辊之间的距离,来防止后端压榨力度受前端进料的影响而降低,从而影响压榨效率。
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Figure CN224751978U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sugarcane juicers, and more particularly to a five-roller sugarcane juicer. Background Technology
[0002] A sugarcane juicer is a device specifically designed for extracting sugarcane juice, widely used in street vendors, beverage shops, and homes. It uses mechanical force to squeeze or crush the sugarcane stalks, separating the juice while filtering out residue to obtain a sweet sugarcane juice. To use it, sugarcane segments are placed in the feed inlet. Once the machine is started, its internal components efficiently press the sugarcane, quickly completing the juicing process. This saves labor while fully preserving the natural flavor and nutrients of the sugarcane. Due to its ease of operation and high juicing efficiency, it has become a common tool for obtaining fresh sugarcane juice.
[0003] However, the current three-roll juicer has the following defects: the distance between the three pressure rollers is small, which makes it easy to break the sugarcane and is not convenient for quick processing. Also, because the front feed roller is compressed, it will lift the distance between the rear rollers, which will increase the distance between the rear rollers. The pressing force at the rear will be reduced due to the influence of the front feed, thus affecting the pressing efficiency. In response to this technical problem, this application proposes a five-roller sugarcane juicer. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a five-roller sugarcane juicer. This invention aims to prevent the pressing force at the rear end from being reduced due to the influence of the feed at the front end, thereby affecting the pressing efficiency and preventing the sugarcane from being broken, thus facilitating quick processing.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A five-roller sugarcane juicer includes a machine body. A partition is fixedly connected inside the machine body. Five rotating rods are rotatably connected to the front part of the partition. The left ends of the two top rotating rods are fixedly connected to a reverse pressure roller, and the left ends of the three bottom rotating rods are fixedly connected to a forward pressure roller. A protective shell is fixedly connected to the right side of the partition. The right ends of the rotating rods are located inside the protective shell. A drive assembly is provided at the right end of the rotating rods to drive the reverse and forward pressure rollers to rotate. A feed inlet is provided on the front side of the machine body, and a slag discharge outlet is provided on the rear side of the machine body.
[0006] Furthermore, the drive assembly includes a reverse sprocket fixedly connected to the right end of the two top rotating rods, and a forward sprocket fixedly connected to the right end of the three bottom rotating rods. The reverse sprockets and the forward sprockets are connected by a driven chain.
[0007] Furthermore, a motor is installed on the rear side of the right side of the partition, and a speed reducer is installed on the front side of the right side of the partition. The drive end of the motor is fixedly connected to a drive gear and a drive sprocket, and the drive end of the speed reducer is fixedly connected to a driven sprocket. The drive sprocket and the driven sprocket are connected by a drive chain.
[0008] Furthermore, a driven gear is fixedly connected to the right end of the rotating rod on the bottom rear side, and the driving gear and the driven gear mesh with each other.
[0009] Furthermore, a toolbox is provided inside the machine body, and a lid abuts against the top of the toolbox. A liquid storage tank is slidably connected to the left side of the machine body, and a drain outlet is provided on the rear side of the left side of the liquid storage tank. A filter screen is fixedly connected inside the drain outlet.
[0010] Furthermore, a drain valve is installed on the left side of the machine body, a container is placed on the right side of the machine body, the container is located below the drain valve, and an acrylic transparent cover is connected to the left side of the top side of the machine body via a hinge.
[0011] This utility model has the following beneficial effects: In this invention, compared to a three-roller juicer, this design adds two pressure rollers and increases the distance between each pressure roller to prevent the pressing force at the rear end from being reduced due to the influence of the front feed, thereby affecting the pressing efficiency. Attached Figure Description
[0012] Figure 1 This is a perspective view of a five-roller sugarcane juicer proposed in this utility model; Figure 2 This is a side view of a five-roller sugarcane juicer proposed in this utility model; Figure 3 This is a schematic diagram of the internal structure of a five-roller sugarcane juicer proposed in this utility model; Figure 4 This is a schematic diagram of the forward and reverse rollers of a five-roller sugarcane juicer proposed in this utility model. Figure 5 This is a schematic diagram of the driven sprocket and driving sprocket structure of a five-roller sugarcane juicer proposed in this utility model. Figure 6 This is a schematic diagram of the first sprocket structure of a five-roller sugarcane juicer proposed in this utility model; Figure 7 This is a schematic diagram of the forward and reverse sprocket structures of a five-roller sugarcane juicer proposed in this utility model.
[0013] Legend: 1. Machine body; 2. Drain valve; 3. Container; 4. Storage tank; 5. Slag discharge port; 6. Acrylic transparent cover; 7. Feed inlet; 8. Partition; 9. Protective shell; 10. Rotating rod; 11. Reverse pressure roller; 12. Forward pressure roller; 13. Reverse sprocket; 14. Driven chain; 15. Driven gear; 16. Drive sprocket; 17. Driven chain; 18. Reducer; 19. Driven sprocket; 20. Forward sprocket; 21. Toolbox; 22. Drive gear; 23. Motor; 24. Box cover. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Reference Figures 1-3 This utility model provides an embodiment of a five-roller sugarcane juicer, comprising a body 1. A partition 8 is fixedly connected inside the body 1. Five rotating rods 10 are rotatably connected to the front part of the partition 8. The left ends of the two top rotating rods 10 are fixedly connected to reverse pressure rollers 11, and the left ends of the three bottom rotating rods 10 are fixedly connected to forward pressure rollers 12. The rotating rods 10 drive the reverse pressure rollers 11 and forward pressure rollers 12 to rotate in opposite directions, thereby pressing the sugarcane. A protective shell 9 is fixedly connected to the right side of the partition 8, and the right ends of the rotating rods 10 are located inside the protective shell 9. A feed inlet 7 is opened on the front side of the body 1, and a slag discharge outlet 5 is opened on the rear side of the body 1. Sugarcane is fed into the body 1 through the feed inlet 7, and the pressed sugarcane residue is discharged from the body 1 through the slag discharge outlet 5. The machine body 1 houses a toolbox 21, with a lid 24 abutting its top. A liquid storage tank 4 is slidably connected to the left side of the machine body 1. A drain outlet is located on the rear left side of the liquid storage tank 4. The liquid storage tank 4 has an inclined surface facing the drain outlet to guide the sugarcane juice towards it. A filter screen is fixedly connected inside the drain outlet to prevent sugarcane residue from the liquid storage tank 4 from entering the drain outlet. A drain valve 2 is installed on the left side of the machine body 1, and a container 3 is placed on the right side of the machine body 1, located below the drain valve 2. The drain valve 2 is connected to the drain outlet, allowing sugarcane juice to be drained into the container 3. An acrylic transparent cover 6 is hinged to the left side of the top of the machine body 1, allowing observation of the sugarcane pressing process and the cleanliness of the machine's interior, and facilitating cleaning by the operator.
[0016] Reference Figures 4-6Two top rotating rods 10 are fixedly connected to the right ends of a reverse sprocket 13, and three bottom rotating rods 10 are fixedly connected to the right ends of a forward sprocket 20. The reverse sprocket 13 and the forward sprocket 20 are connected by a driven chain 14. A motor 23 is installed on the rear side of the right side of the partition 8, and a reducer 18 is installed on the front side of the right side of the partition 8. (Refer to...) Figures 5-7 The drive end of motor 23 is fixedly connected to a drive gear 22 and a drive sprocket 16, and the drive end of reducer 18 is fixedly connected to a driven sprocket 19. The drive sprocket 16 and the driven sprocket 19 are connected by a drive chain 17. The right end of the bottom rear rotating rod 10 is fixedly connected to a driven gear 15. The drive gear 22 and the driven gear 15 mesh with each other. The motor 23 drives the drive gear 22 to rotate, which in turn drives the driven gear 15 to rotate, thereby rotating the bottom rear rotating rod 10. The rotation is then transmitted through a forward sprocket 20 and a reverse sprocket 13 connected by a driven chain 14. This drives the remaining rotating rods 10 to rotate in both the forward and reverse directions, causing the two upper reverse pressure rollers 11 and the three lower forward pressure rollers 12 to rotate in opposite directions, thus pressing the sugarcane. Simultaneously, the reducer 18 can adjust the speed of the motor 23 via the driving sprocket 16 and driven sprocket 19 connected by the driving chain 17, thereby adjusting the speed of the forward sprocket 20 and the reverse sprocket 13, and consequently, the speed of the reverse pressure rollers 11 and the forward pressure rollers 12. The design incorporates the following key points: 1. The internal transmission and the outer pressing rollers' juicing working part are completely separated by a partition 8, facilitating hygiene and cleaning. 2. The diameter of the pressure rollers is reduced, and the center distance between the rollers is also reduced, resulting in better connection between each pressing opening during the sugarcane pressing process. 3. The large opening design allows the distance between the pressure rollers to gradually decrease, facilitating feeding, reducing the risk of breakage, and enabling multi-layer pressing. The rounded transition of the roller teeth prevents sharp teeth from tearing the sugarcane and causing excessive residue, and also prevents residue from sticking to the rollers.
[0017] Working principle: First, start the motor 23, then put the sugarcane into the machine body 1 through the feed port 7. The sugarcane will pass between the forward pressure roller 12 and the reverse pressure roller 11. At this time, the motor 23 drives the drive gear 22 to rotate, which drives the driven gear 15 to rotate, thereby rotating the bottom rear rotating rod 10. Then, the forward sprocket 20 and the reverse sprocket 13 connected by the driven chain 14 drive the remaining rotating rods 10 to rotate in the reverse and forward directions respectively, so that the two reverse pressure rollers 11 above and the three forward pressure rollers 12 below rotate in opposite directions, thereby pressing the sugarcane. The pressed sugarcane juice will flow into the storage tank 4, then flow to the discharge port, and finally flow into the container 3 through the discharge valve 2 to complete the collection. The pressed sugarcane residue will be discharged from the machine body 1 through the residue discharge port 5.
[0018] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A five-roller sugarcane juicer, characterized in that: The machine includes a body (1), inside which a partition (8) is fixedly connected. Five rotating rods (10) are rotatably connected to the temporal part of the partition (8). The left ends of the two rotating rods (10) on the top side are fixedly connected to a reverse pressure roller (11), and the left ends of the three rotating rods (10) on the bottom side are fixedly connected to a forward pressure roller (12). A protective shell (9) is fixedly connected to the right side of the partition (8). The right end of the rotating rod (10) is located inside the protective shell (9). A drive assembly is provided at the right end of the rotating rod (10). The reverse pressure roller (11) and the forward pressure roller (12) are driven to rotate by the drive assembly. A feed inlet (7) is opened on the front side of the machine body (1), and a slag discharge outlet (5) is opened on the rear side of the machine body (1).
2. The five-roller sugarcane juicer according to claim 1, characterized in that: The drive assembly includes a reverse sprocket (13) fixedly connected to the right end of the two top rotating rods (10), and a forward sprocket (20) fixedly connected to the right end of the three bottom rotating rods (10). The reverse sprocket (13) and the forward sprocket (20) are connected by a driven chain (14).
3. The five-roller sugarcane juicer according to claim 2, characterized in that: A motor (23) is installed on the rear side of the right side of the partition (8), and a reducer (18) is installed on the front side of the right side of the partition (8). The drive end of the motor (23) is fixedly connected to a drive gear (22) and a drive sprocket (16). The drive end of the reducer (18) is fixedly connected to a driven sprocket (19). The drive sprocket (16) and the driven sprocket (19) are connected by a drive chain (17).
4. A five-roller sugarcane juicer according to claim 3, characterized in that: A driven gear (15) is fixedly connected to the right end of the rotating rod (10) on the bottom rear side, and the driving gear (22) and the driven gear (15) mesh with each other.
5. A five-roller sugarcane juicer according to claim 1, characterized in that: The machine body (1) is equipped with a toolbox (21) inside. The top side of the toolbox (21) is abutted by a box cover (24). The left side of the machine body (1) is slidably connected to a liquid storage tank (4). A drain port is opened on the rear side of the left side of the liquid storage tank (4). A filter screen is fixedly connected inside the drain port.
6. A five-roller sugarcane juicer according to claim 5, characterized in that: A drain valve (2) is installed on the left side of the body (1), and a container (3) is placed on the right side of the body (1). The container (3) is located below the drain valve (2). An acrylic transparent cover plate (6) is connected to the left side of the top side of the body (1) by a hinge.