A kind of composite insulation board gluing and bonding device
Patent Information
- Application Number
- CN202522183798.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0006]但是,上述方案在使用时仅是将胶水通过出胶管喷向板材的表面,这使得板材在不同位置处的胶水含量会出现较大差异,从而导致涂胶不均匀,涂胶效果差的问题,使得板材之间的粘合效果变差,不便于实际使用
[0017]1. This application uses a sliding mechanism to move the frame. During the glue spraying process, the flat plate inside the frame can spread the glue sprayed by the glue spraying component, so that the glue is evenly distributed on the surface of the board. This avoids large differences in glue content at different locations on the board surface, ensures the glue coating effect, improves the bonding effect of the board, and is more conducive to practical application.
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Figure CN224752094U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of composite insulation board technology, specifically relating to a composite insulation board adhesive bonding device. Background Technology
[0002] Composite insulation board is a type of building insulation board made of multiple materials. It achieves multiple functions such as heat insulation, fireproofing, and waterproofing through the combination of different materials. Composite insulation board consists of an insulation layer (such as polystyrene foam particles, rock wool, polyurethane, etc.) and a reinforcing layer (such as fiberglass mesh, calcium silicate board, asbestos-free cement board). The insulation layer provides thermal insulation performance, while the reinforcing layer enhances compressive strength and stability.
[0003] Aerogel composite insulation board is a new type of high-efficiency building insulation material. It is made by combining nano-silica aerogel with traditional insulation materials and has excellent heat insulation, fire resistance and durability.
[0004] In actual production, a reinforcing layer needs to be bonded to the surface of the aerogel composite insulation board using an adhesive applicator to improve its compressive strength and stability. However, existing adhesive applicators often spray glue directly onto the board surface, resulting in uneven application and poor adhesion. Therefore, there is an urgent need for an adhesive applicator for composite insulation boards.
[0005] A patent with publication number CN219236192U discloses a composite insulation board adhesive application and bonding device. The device includes a glue applicator, a glue storage tank, a delivery pipe, a dispensing pipe, a motor, and an L-shaped support plate. During application, the glue applicator is activated to extract glue from the storage tank. The extracted glue is then transported through the delivery pipe to the dispensing pipe and sprayed onto the board below. Simultaneously, the motor is activated, and its output shaft drives the L-shaped support plate to slide, ensuring more comprehensive glue application to the board below and improving the bonding effect.
[0006] However, the above method only sprays the glue onto the surface of the board through the glue dispensing tube. This results in a large difference in glue content at different locations on the board, leading to uneven glue application and poor glue application effect. Consequently, the bonding effect between the boards is reduced, making it inconvenient for practical use. Utility Model Content
[0007] To address the problems existing in the background technology, this utility model provides a composite insulation board adhesive bonding device.
[0008] To achieve the above objectives, the present invention provides the following technical solution:
[0009] A composite insulation board adhesive bonding device includes a base plate, the top of which is connected to a top plate via a lifting mechanism and a fixed support plate. The base plate and the top plate have corresponding first and second suction cups for adsorbing the board material on their opposing sides. A frame is slidably positioned between the first and second suction cups, and a sliding mechanism acting on the frame is provided on the support plate. The frame contains both an adhesive spraying assembly and a reciprocatingly sliding spreading plate, the sliding direction of which is perpendicular to the sliding direction of the frame. A scraper is fixedly mounted on the frame, cooperating with the scraping and cleaning action on the board material. The scraper is located in front of the sliding frame, and the spreading plate is located behind the sliding frame.
[0010] Furthermore, the lifting mechanism includes cylinders, with several cylinders fixedly installed on the top of the base plate, and the telescopic shafts of the cylinders being fixedly connected to the bottom of the top plate.
[0011] Furthermore, the sliding mechanism includes a threaded block, and the top of the support plate is fixedly mounted with both the first motor and the mating block; the output shaft of the first motor is fixedly mounted with a lead screw, the other end of the lead screw is rotatably connected to the mating block, the threaded block is threadedly sleeved on the outer surface of the lead screw, and the threaded block is fixedly connected to the frame.
[0012] Furthermore, the glue spraying assembly includes a glue storage tank, which is fixedly mounted on the scraper. A glue dispensing pipe is fixedly connected to the bottom of the glue storage tank. The opening of the glue dispensing pipe faces downward, and a pump body is installed at the connection between the glue storage tank and the glue dispensing pipe.
[0013] Furthermore, a mounting plate is fixedly installed on the frame, and a sliding frame is reciprocally slidable on the mounting plate. The sliding frame is fixedly connected to the flat plate. A limiting groove is opened in the sliding frame along the vertical direction, and a limiting plate is slidably installed in the limiting groove. The limiting plate is provided with a driving mechanism for driving the sliding frame and the flat plate to reciprocate.
[0014] Furthermore, the driving mechanism includes a second motor, which is fixedly mounted on a limiting plate. The output shaft of the second motor is fixedly sleeved on a turntable, and a number of mating rods are fixedly arranged on the arc surface of the turntable. The mounting plate has both a racetrack-shaped guide groove and a number of mating posts. The output shaft of the second motor is limited and slidably fitted with the guide groove, and the number of mating rods are driven by the number of mating posts.
[0015] Furthermore, a transmission component is provided between the support plate and the paving plate. The transmission component includes a reciprocating screw, which is rotatably mounted inside the frame. The paving plate is threaded onto the outer surface of the reciprocating screw. The paving plate, the reciprocating screw, and the balls form a ball screw pair. One end of the reciprocating screw rotatably passes through the frame and is fixedly mounted with a gear. A rack is fixedly mounted on the support plate, and the gear and rack mesh for transmission.
[0016] This application has the following beneficial effects:
[0017] 1. This application uses a sliding mechanism to move the frame. During the glue spraying process, the flat plate inside the frame can spread the glue sprayed by the glue spraying component, so that the glue is evenly distributed on the surface of the board. This avoids large differences in glue content at different locations on the board surface, ensures the glue coating effect, improves the bonding effect of the board, and is more conducive to practical application.
[0018] 2. During the process of the sliding mechanism driving the frame to move, the scraper will first scrape off the impurities on the surface of the board to avoid the impurities affecting the bonding effect between the boards, and further improve the practical effect of this application. Attached Figure Description
[0019] The above and other objects, features, and advantages of the present invention will become readily understood by reading the following detailed description of exemplary embodiments with reference to the accompanying drawings. In the drawings, several embodiments of the present invention are shown by way of example and not limitation, and like or corresponding reference numerals denote like or corresponding parts, wherein:
[0020] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of this utility model;
[0021] Figure 2 This is a schematic diagram of the sliding mechanism of this utility model;
[0022] Figure 3 This is a schematic diagram of the drive mechanism structure of this utility model;
[0023] Figure 4 This is a schematic diagram of the adhesive spraying assembly structure of this utility model;
[0024] Figure 5 This is a schematic diagram of the overall structure of Embodiment 2 of this utility model;
[0025] Figure 6 This is a schematic diagram of the transmission component structure of this utility model.
[0026] Explanation of reference numerals in the attached figures:
[0027] 1. Base plate; 2. First suction cup; 3. Cylinder; 4. Top plate; 5. Second suction cup; 6. Collection box; 7. First motor; 8. Lead screw; 9. Threaded block; 10. Scraper; 11. Glue storage tank; 12. Pump body; 13. Glue outlet pipe; 14. Frame; 15. Mounting plate; 16. Sliding frame; 17. Limiting plate; 18. Second motor; 19. Turntable; 20. Guide groove; 21. Mating column; 22. Spreading plate; 23. Limiting groove; 24. Mating rod; 25. Support plate; 26. Reciprocating lead screw; 27. Gear; 28. Rack. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Those skilled in the art should understand that the embodiments described below are only some, not all, of the embodiments disclosed. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0029] Example 1: As Figures 1-4 As shown, the technical solution adopted by this utility model is as follows: A composite insulation board adhesive bonding device includes a base plate 1. The top of the base plate 1 is connected to a top plate 4 through a lifting mechanism and a support plate 25 is fixedly installed. The base plate 1 and the top plate 4 are respectively provided with a first suction cup 2 and a second suction cup 5 for adsorbing the board. A frame 14 is provided between the first suction cup 2 and the second suction cup 5 for limiting and sliding. The support plate 25 is provided with a sliding mechanism that acts on the frame 14.
[0030] The frame 14 contains both a glue spraying assembly and a reciprocating sliding plate 22, the sliding direction of which is perpendicular to the sliding direction of the frame 14. A scraper 10 is fixedly mounted on the frame 14, and the scraper 10 cooperates with the scraping and cleaning of the material; the scraper 10 is located in front of the sliding of the frame 14, and the spreading plate 22 is located behind the sliding of the frame 14.
[0031] Furthermore, a collection box 6 is fixedly installed on the top of the base plate 1. The collection box 6 is located at the sliding end of the scraper 10 and is used to collect the scraped-off impurities and dust.
[0032] The lifting mechanism includes cylinders 3. Several cylinders 3 are fixedly installed on the top of the base plate 1, and the telescopic shafts of the cylinders 3 are fixedly connected to the bottom of the top plate 4.
[0033] The sliding mechanism includes a threaded block 9. The top of the support plate 25 is fixedly mounted with both the first motor 7 and a mating block. The output shaft of the first motor 7 is fixedly mounted with a lead screw 8. The other end of the lead screw 8 is rotatably connected to the mating block. The threaded block 9 is threaded onto the outer surface of the lead screw 8 and is fixedly connected to the frame 14.
[0034] The glue spraying assembly includes a glue storage tank 11, which is fixedly mounted on the scraper 10. A glue dispensing pipe 13 is fixedly connected to the bottom of the glue storage tank 11. The opening of the glue dispensing pipe 13 faces downward, and a pump body 12 is installed at the connection between the glue storage tank 11 and the glue dispensing pipe 13. (The internal structure of the glue storage assembly is all prior art, and this application will not describe it further.)
[0035] In addition, a mounting plate 15 is fixedly installed on the frame 14, and a sliding frame 16 is reciprocally slidably installed on the mounting plate 15. The sliding frame 16 is fixedly connected to the slab 22. A limiting groove 23 is opened in the sliding frame 16 along the vertical direction. A limiting plate 17 is slidably installed in the limiting groove 23. The limiting plate 17 is provided with a driving mechanism for driving the sliding frame 16 and the slab 22 to reciprocate.
[0036] The drive mechanism includes a second motor 18, which is fixedly mounted on a limiting plate 17. The output shaft of the second motor 18 is fixedly sleeved on a turntable 19. Several mating rods 24 are fixedly arranged on the arc surface of the turntable 19. The several mating rods 24 are arranged in a circular array around the axis of the turntable 19.
[0037] The mounting plate 15 has a racetrack-shaped guide groove 20 and a number of mating posts 21 fixedly installed. The mating posts 21 are arranged in a straight line on the surface of the mounting plate 15. The output shaft of the second motor 18 is limited and slidably fitted with the guide groove 20, and the mating rods 24 are driven by the mating posts 21.
[0038] It should be noted that several first suction cups 2 and second suction cups 5 are connected to an external negative pressure device, which is existing technology and will not be described in detail in this application. Furthermore, the accompanying drawings in this application are schematic diagrams, and their specific sizes may be adjusted according to actual use.
[0039] Working principle of Example 1:
[0040] In use, cylinder 3 is activated, and the telescopic shaft of cylinder 3 pushes the top plate 4 and several second suction cups 5 at the bottom of the top plate 4 to rise. The two plates are placed on the first suction cup 2, and the telescopic shaft of cylinder 3 is controlled to retract, so that the second suction cups 5 abut against the top plate. The external negative pressure device is activated, so that the first suction cup 2 and the second suction cups 5 generate suction, thereby adsorbing and fixing the two plates.
[0041] After the board is adsorbed and fixed, the telescopic shaft of the control cylinder 3 is extended, and the board at the top is lifted by the second suction cup 5.
[0042] When adhesive application is required, the first motor 7 is started, and the output shaft of the first motor 7 drives the lead screw 8 to rotate, so that the threaded block 9 drives the frame 14 to slide along the central axis of the lead screw 8.
[0043] During this process, the scraper 10 will scrape and clean the side of the two boards that need to be bonded, and collect the scraped dust and impurities in the collection box 6 to avoid the dust and impurities affecting the bonding effect of the boards.
[0044] During this process, the pump body 12 and the second motor 18 are started. The pump body 12 causes the glue in the glue storage tank 11 to be evenly sprayed onto the top surface of the bottom board through the outlets of several glue outlet pipes 13, so as to complete the glue application operation.
[0045] At the same time, the output shaft of the second motor 18 drives the turntable 19 and several mating rods 24 on the turntable 19 to rotate. Through the guidance of the guide groove 20 and the transmission cooperation between the mating rods 24 and the mating column 21, the output shaft of the second motor 18 slides in the guide groove 20, so that the second motor 18 slides along the trajectory of the guide groove 20, thereby driving the sliding frame 16 and the spreading plate 22 to slide horizontally back and forth, thereby spreading the glue on the surface of the board to improve the uniformity of the glue and ensure the bonding effect between the boards.
[0046] During bonding, the telescopic shaft of the control cylinder 3 is retracted, bringing the two boards closer together to complete the bonding operation.
[0047] Example 2: Figures 5-6 As shown, the difference between this embodiment 2 and embodiment 1 is that a transmission component is provided between the support plate 25 and the slab plate 22. During the sliding process of the sliding mechanism driving the frame 14 to slide, the slab plate 22 will automatically reciprocate with the assistance of the transmission component, so as to improve the transmission effect of this application, reduce the setting of the drive source, reduce production and maintenance costs, and reduce the construction difficulty of the control system.
[0048] The transmission components include a reciprocating lead screw 26, which is rotatably mounted inside the frame 14. A spreading plate 22 is threaded onto the outer surface of the reciprocating lead screw 26. The spreading plate 22, the reciprocating lead screw 26, and the balls form a ball screw pair. One end of the reciprocating lead screw 26 rotatably passes through the frame 14 and is fixedly mounted with a gear 27. A rack 28 is fixedly mounted on the support plate 25, and the gear 27 meshes with the rack 28 for transmission.
[0049] Working principle of Example 2:
[0050] When adhesive application is required, the first motor 7 is started, and the output shaft of the first motor 7 drives the lead screw 8 to rotate, so that the threaded block 9 drives the frame 14 to slide along the central axis of the lead screw 8.
[0051] During the sliding process of the threaded block 9 and the frame 14, the meshing of the gear 27 and the rack 28 causes the reciprocating screw 26 to rotate, thereby driving the spreading plate 22 to slide back and forth, so that the glue is evenly distributed on the surface of the board and the bonding effect is improved.
[0052] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A device for gluing and bonding a composite thermal insulation board, characterized in that, The system includes a base plate (1), the top of which is connected to a top plate (4) via a lifting mechanism and a fixed support plate (25); the base plate (1) and the top plate (4) are respectively provided with a first suction cup (2) and a second suction cup (5) for adsorbing the board material; a frame (14) is provided between the first suction cup (2) and the second suction cup (5) for limiting and sliding; a sliding mechanism acting on the frame (14) is provided on the support plate (25); the frame (14) is provided with a glue spraying assembly and a reciprocating sliding plate (22); the sliding direction of the plate (22) is perpendicular to the sliding direction of the frame (14); a scraper (10) is fixedly provided on the frame (14); the scraper (10) cooperates with the board material scraping and cleaning; the scraper (10) is located in front of the sliding of the frame (14), and the plate (22) is located behind the sliding of the frame (14).
2. The composite insulation board adhesive bonding device according to claim 1, characterized in that, The lifting mechanism includes cylinders (3), and several cylinders (3) are fixedly installed on the top of the base plate (1). The telescopic shafts of the several cylinders (3) are all fixedly connected to the bottom of the top plate (4).
3. The composite insulation board adhesive bonding device according to claim 1, characterized in that, The sliding mechanism includes a threaded block (9). The top of the support plate (25) is fixedly mounted with a first motor (7) and a mating block. The output shaft of the first motor (7) is fixedly mounted with a lead screw (8). The other end of the lead screw (8) is rotatably connected to the mating block. The threaded block (9) is threaded onto the outer surface of the lead screw (8) and is fixedly connected to the frame (14).
4. The composite insulation board adhesive bonding device according to claim 1, characterized in that, The glue spraying assembly includes a glue storage tank (11), which is fixedly installed on the scraper (10). The bottom of the glue storage tank (11) is fixedly connected to the glue outlet pipe (13). The opening of the glue outlet pipe (13) faces downward, and a pump body (12) is installed at the connection between the glue storage tank (11) and the glue outlet pipe (13).
5. The composite insulation board adhesive bonding device according to claim 1, characterized in that, An mounting plate (15) is fixedly mounted on the frame (14), and a sliding frame (16) is reciprocally slidably mounted on the mounting plate (15). The sliding frame (16) is fixedly connected to the slab (22). A limiting groove (23) is opened in the sliding frame (16) along the vertical direction. A limiting plate (17) is slidably mounted in the limiting groove (23). A driving mechanism for driving the sliding frame (16) and the slab (22) to reciprocate is provided on the limiting plate (17).
6. The composite insulation board adhesive bonding device according to claim 5, characterized in that, The driving mechanism includes a second motor (18), which is fixedly mounted on a limiting plate (17). The output shaft of the second motor (18) is fixedly sleeved on a turntable (19), and a number of mating rods (24) are fixedly arranged on the arc surface of the turntable (19). The mounting plate (15) has a racetrack-shaped guide groove (20) and a number of mating columns (21) are fixedly arranged on it. The output shaft of the second motor (18) is limited and slidably fitted with the guide groove (20), and the number of mating rods (24) are driven by the number of mating columns (21).
7. The composite insulation board adhesive bonding device according to claim 1, characterized in that, A transmission component is provided between the support plate (25) and the slab plate (22). The transmission component includes a reciprocating screw (26). The reciprocating screw (26) is rotatably arranged inside the frame (14). The slab plate (22) is threaded onto the outer surface of the reciprocating screw (26). The slab plate (22), the reciprocating screw (26), and the balls form a ball screw pair. One end of the reciprocating screw (26) rotatably passes through the frame (14) and is fixedly provided with a gear (27). A rack (28) is fixedly provided on the support plate (25). The gear (27) and the rack (28) mesh and transmit power.
Citation Information
Patent Citations
Gluing and bonding device for composite insulation board
CN219236192U