Material transfer and feeding turnover vehicle for chemical production process

CN224752501UActive Publication Date: 2026-09-15SHENYANG PHOTOSENSITIVE CHEM RES INST CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521781762.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-21
Publication Date
2026-09-15
Estimated Expiration
2035-08-21

AI Technical Summary

Technical Problem

[0003]生产过程中,常使用物料周转车对物料进行输送,现有的物料周转车存在多种形式,然而,在化工生产中,物料经过离心过滤,进入干燥设备的过程,往往经过装袋,转运,拆袋,投料,等一系列动作,取放不便捷,降低了搬运效率,并且,在搬运过程中,需要操作人员频繁的取放物料,过程中,提升了操作人员工作后的疲惫感,不利于提高生产力,且容易造成物料外溢,环境污染,包装材料的浪费

Benefits of technology

本实用新型通过设置带有角度的料仓与DN200蝶阀法兰阀门配合,可以将物料通过重力作用直接装入干燥器中,在转运过程中还可以通过叉车实现转用,减少转运过程中人力资源的消耗,防止转运过程中袋装物料损坏污染环境,同时提高了转运效率。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224752501U_ABST
    Figure CN224752501U_ABST
Patent Text Reader

Abstract

A kind of chemical production process material transfer feeding turnover vehicle, it relates to a kind of chemical production material transfer feeding turnover vehicle, the bottom plate of turnover vehicle is equipped with two pairs of four-inch caster (5) with brake, and welded with DN200 butterfly valve flange valve (3) and welded fork-lift inlet (4);Frame (2) is equipped with bin (6), the bottom of bin (6) is 10 ° of inclined angle of discharge slope (8), frame (2), bin (6) and DN200 butterfly valve flange valve (3) and 10 ° gravity discharge slope (8) are all connected on vehicle body by welding;Bin (6) is rectangular loading bin, the bottom of vehicle is equipped with two pairs of four-inch caster (5) with brake, the top of vehicle is equipped with material car manual cover plate (1), cover plate (1) is movable cover plate.The utility model reduces the consumption of human resources in the process of material transfer, prevents bag package transfer handling and material pollution in the original transfer process, and improves transfer efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a material transfer and turnover vehicle for production processes, and particularly to a material transfer and feeding turnover vehicle for chemical production processes. Background Technology

[0002] Material handling refers to the lifting, moving, and placing of materials for production time and location efficiency, i.e., the management of material storage and short-distance movement. Material handling aims to provide the correct quantity of materials in the right amount at the right place, at the right time, in the right position, in the right sequence, and at the right cost, using the correct methods under appropriate conditions. It involves utilizing various power sources and handling machinery to move and transport materials to designated locations in a quality, quantity, on time, safely, and economically.

[0003] In the production process, material turnover carts are often used to transport materials. There are various forms of existing material turnover carts. However, in chemical production, the process of materials going from centrifugal filtration to drying equipment often involves a series of actions such as bagging, transfer, unpacking, and feeding. This is inconvenient and reduces handling efficiency. Furthermore, during the handling process, operators need to frequently pick up and put down materials, which increases operator fatigue and is not conducive to improving productivity. It can also easily cause material spillage, environmental pollution, and waste of packaging materials. Summary of the Invention

[0004] The purpose of this utility model is to provide a material transfer and feeding turnover vehicle for chemical production processes. The vehicle body of this utility model is equipped with a 10° gravity discharge ramp and a DN200 butterfly valve flange valve, which allows materials to be directly loaded into the dryer by gravity. During the transfer process, a forklift can also be used to transfer materials, reducing manpower consumption during the transfer process, improving transfer efficiency, and preventing environmental pollution caused by loading and unloading materials during the transfer process.

[0005] The objective of this utility model is achieved through the following technical solution: A material transfer and feeding trolley for chemical production processes includes a cover plate, a frame, valves, a forklift inlet, casters, a hopper, handles, and a discharge ramp. Two pairs of four-inch casters with brakes are installed under the trolley floor, and a DN200 butterfly valve flange and a welded forklift inlet are also present. A hopper is mounted on the frame, with a 10° inclined discharge ramp at the bottom. The frame, hopper, DN200 butterfly valve flange, and 10° gravity discharge ramp are all welded to the trolley body. The hopper is rectangular, and two pairs of four-inch casters with brakes are installed at the bottom. A manual, movable cover plate is provided on the top of the trolley.

[0006] The aforementioned material transfer and feeding turnover vehicle for chemical production processes includes a DN200 butterfly valve flange. The flange that can be connected to the butterfly valve is welded to the stainless steel discharge port at the bottom of the vehicle, and the butterfly valve is then installed on the flange with screws.

[0007] The aforementioned material transfer and feeding turnover vehicle for chemical production processes has casters connected to the bottom of the frame via bolts.

[0008] The aforementioned material transfer and feeding turnover vehicle for chemical production processes has a forklift inlet at the bottom for docking with a forklift. The bottom forklift inlet is welded to the width of the forklift's front fork, and the forklift inlet is welded to the vehicle frame.

[0009] The aforementioned material transfer and feeding turnover vehicle for chemical production processes has a cover plate that is welded together.

[0010] The beneficial effects of this utility model are: This invention, by setting an angled hopper and cooperating with a DN200 butterfly valve flange, allows materials to be directly loaded into the dryer by gravity. During the transfer process, it can also be transferred using a forklift, reducing the consumption of manpower during the transfer process, preventing damage to bagged materials and environmental pollution during the transfer process, and improving the transfer efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of the turnover vehicle of this utility model.

[0012] Components shown in the diagram: 1. Cover plate; 2. Frame; 3. Valve; 4. Forklift entrance; 5. Casters; 6. Hopper; 7. Handle; 8. Unloading ramp. Detailed Implementation

[0013] The present invention will now be described in detail with reference to the embodiments shown in the accompanying drawings.

[0014] As shown in the figure, the material turnover vehicle of this utility model includes a cover plate 1, a frame 2, a valve 3, a forklift inlet 4, casters 5, a hopper 6, a handle 7, and a discharge ramp 8. Example 1

[0015] Two pairs of 4-inch casters 5 with brakes are installed under the chassis, and DN200 butterfly valve flanges 3 are welded on them, as well as a forklift inlet 4. A hopper 6 is installed on the frame 2. The bottom of the hopper 6 is shaped like a 10° inclined discharge ramp 8. The 10° inclination allows the items placed in the hopper 6 to automatically move from the higher end to the lower end under their own weight, opening the bottom DN200 butterfly valve flange 3 and using gravity to introduce the material into the drying equipment, thus realizing material transfer. The frame 2, hopper 6, DN200 butterfly valve flange 3, and 10° gravity discharge ramp 8 are all welded to the vehicle body. The DN200 butterfly valve flange 3 is constructed by first welding a flange that can connect to the butterfly valve to the stainless steel outlet at the bottom of the hopper, and then screwing the butterfly valve onto the flange. This allows for easy replacement of the easily damaged butterfly valve, and the DN200 butterfly valve flange 3 can control the material flow rate during unloading. The hopper 6 is a rectangular hopper with a full load of approximately 200 kg. The bottom of the vehicle is equipped with two pairs of four-inch casters 5 with brakes. The casters 5 are connected to the bottom of the frame 2 by bolts for easy replacement if damaged.

[0016] During operation, the operator uses handle 7 to push the transport cart, moving it to the centrifuge outlet. The four-inch casters 5 are braked, the cart cover 1 is opened, and the cart is aligned with the centrifuge outlet. The centrifuge discharge program is started, and the material is loaded into the cart. The cover 1 is then closed. After loading, the operator opens the four-inch casters 5 and moves the cart to the top feed inlet of the dryer, located on the second floor. The bottom DN200 butterfly valve flange 3 is opened, and the material enters the dryer due to gravity. The bottom DN200 butterfly valve flange 3 is then closed, completing the material transfer. Example 2

[0017] The vehicle has a forklift inlet 4 at the bottom for docking with a forklift. The forklift inlet 4 is welded to the width of the forklift's front forks and is welded to the frame 2. The top of the vehicle has a manual material cart cover 1 for dust prevention. The cover 1 is a movable cover, manually operated by personnel. It is made entirely of stainless steel and is welded together. The entire vehicle body structure is made of stainless steel. The material cart handle 7 is welded stainless steel for easy manual movement.

[0018] When transporting the transfer cart, the operator can use handle 7 to push the cart to the centrifuge outlet, brake the four-inch casters 5, open the cart cover 1, align it with the centrifuge outlet, start the centrifuge discharge program, load the material into the transfer cart, and close the cart cover 1. After the material is loaded into the transfer cart, the operator starts the forklift, lifts the material transfer cart from the bottom forklift inlet 4, moves it to another drying room, unloads the material transfer cart, opens the braked four-inch casters, and uses handle 7 to move the material cart to the top feed inlet of the dryer. The feed inlet is located on the second floor. Open the bottom DN200 butterfly valve flange valve 3. Due to gravity, all the material enters the dryer. Close the bottom DN200 butterfly valve flange valve 3 to complete the material transfer.

Claims

1. A material transfer and feeding vehicle for chemical production processes, characterized in that, The turnover vehicle includes a cover plate (1), a frame (2), a valve (3), a forklift entrance (4), casters (5), a hopper (6), a handle (7), and a discharge ramp (8); two pairs of four-inch casters with brakes (5) are installed under the vehicle floor, and a DN200 butterfly valve flange (3) and a welded forklift entrance (4) are also installed; a hopper (6) is installed on the frame (2), and the bottom of the hopper (6) is a discharge ramp (8) with an inclination angle of 10°. The frame (2), the hopper (6), the DN200 butterfly valve flange (3), and the 10° gravity discharge ramp (8) are all welded to the vehicle body; the hopper (6) is a rectangular loading hopper, and two pairs of four-inch casters with brakes (5) are installed at the bottom of the vehicle. A manual cover plate (1) is provided on the top of the vehicle, and the cover plate (1) is a movable cover plate.

2. The material transfer and feeding turnover vehicle for chemical production processes according to claim 1, characterized in that, The DN200 butterfly valve flange (3) is made by welding the flange that can be connected to the butterfly valve to the stainless steel discharge port at the bottom of the material cart, and then using screws to install the butterfly valve on the flange.

3. The material transfer and feeding turnover vehicle for chemical production processes according to claim 1, characterized in that, The caster (5) is connected to the bottom of the frame (2) by bolts.

4. The material transfer and feeding turnover vehicle for chemical production processes according to claim 1, characterized in that, The vehicle has a forklift inlet (4) at the bottom, which connects with the forklift. The bottom forklift inlet (4) is welded according to the width of the forklift front fork, and the forklift inlet (4) is welded to the frame (2).

5. A material transfer and feeding vehicle for chemical production processes according to claim 1, characterized in that, The material cart cover plate (1) is formed by welding.