An automatic compression packer
Patent Information
- Application Number
- CN202522101454.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0003]现有技术中,无论是哪一种打包材料和打包方式,打包设备基本只能满足对固定形状产品的打包,以实现产品的全自动化生产和打包;而针对需要压缩或容易变形的产品,例如压缩管等,一般采用人工打包或人工+设备辅助打包的方式来满足产品的生产,不仅生产效率低,难以实现产品的高效率生产,而且工人的劳动强度大,人工成本高,操作的标准化程度低
齿条单元,与所述移动限位组件长度方向平行、设置在所述机构机架上,用以实现对所述卡盘压缩机构往复运动的进一步限位;
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Figure CN224752853U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging equipment technology, specifically to an automatic compression packaging machine. Background Technology
[0002] Packaging is a process of packaging products into a predetermined shape or placing them in a predetermined location. Depending on the packaging material, it can generally be divided into bag packaging, box packaging, and cable tie packaging. Depending on the packaging method, it can generally be divided into fixed packaging and detachable packaging.
[0003] In existing technologies, regardless of the packaging material and method, packaging equipment can basically only meet the packaging needs of products with fixed shapes to achieve fully automated production and packaging. However, for products that need to be compressed or are easily deformed, such as compression tubes, manual packaging or manual + equipment-assisted packaging is generally used to meet the production needs. This not only results in low production efficiency and difficulty in achieving high-efficiency production, but also in high labor intensity for workers, high labor costs, and low standardization of operations. Utility Model Content
[0004] To address the shortcomings of the existing technology, this utility model provides an automatic compression packaging machine that can automatically package products that require compression or are easily deformable. Compared with manual packaging, it can not only effectively improve the efficiency of product packaging and increase product output, thereby achieving high-efficiency production, but also completely replace manual packaging operations, effectively reducing the labor intensity and operating costs of workers, and realizing fully automated and standardized production of products.
[0005] The technical effects to be achieved by this utility model are realized through the following technical aspects: This utility model provides an automatic compression and packaging machine, comprising: The chuck compression mechanism is movably installed between the material conveying channel and the packaging station. It is used to rotate and compress the material conveyed on the material conveying channel and then move it to the packaging station for packaging. A chuck drive mechanism is connected to the chuck compression mechanism to drive the chuck compression mechanism to reciprocate between the material conveying channel and the packaging station; And a packaging mechanism, set at the packaging station, for packaging the compressed materials.
[0006] As one preferred embodiment, the chuck compression mechanism includes: The extrusion and compression assembly is connected to the chuck drive mechanism and is used to extrude and compress the material conveyed on the material conveying channel; And a chuck tightening assembly, which is disposed on the material compression assembly, for rotating, tightening and compressing the material conveyed on the material conveying channel.
[0007] As one preferred embodiment, the extrusion compression assembly includes: Material extrusion component, used to extrude and compress the material conveyed on the material conveying channel; And an extrusion drive unit, the drive end of which is connected to the material extruder and is mounted on the chuck drive mechanism, for driving the material extruder to extrude and compress the material.
[0008] As one preferred embodiment, the chuck tightening assembly includes: A chuck rotation unit is used to rotate and compress the material conveyed on the material conveying channel; Multiple material tightening units are evenly arranged on the chuck rotating unit to form a tightening or diverging state under the driving action of the chuck rotating unit, so as to tighten and compress the material conveyed on the material conveying channel. The chuck tightening drive unit is connected to the chuck rotation unit and is mounted on the chuck drive mechanism to drive the chuck rotation unit and the material tightening unit to rotate, tighten, and compress the material.
[0009] As one preferred embodiment, the chuck rotation unit includes: The chuck is rotated to compress the material and to adjust the state of the material tightening unit. The tightening unit mounting plate is coaxially arranged with the rotating chuck to realize the installation and limiting of the material tightening unit; A chuck linkage module is disposed between the rotating chuck and the tightening unit mounting plate to realize the linkage between the two actions; The chuck rotation module engages with the outer edge of the rotating chuck and is mounted on the tightening unit mounting plate to drive the rotating chuck to rotate relative to the tightening unit mounting plate, thereby causing the material tightening unit to move closer to or further away from the center of the rotating chuck, forming a contracted or dispersed state.
[0010] As one preferred embodiment, the rotating chuck includes: Chuck body; And multiple arc-shaped limiting grooves, corresponding to each of the material tightening units and disposed on the chuck body, to realize the state adjustment of the material tightening unit; Furthermore, the multiple arc-shaped limiting grooves are distributed in a spiral shape on the chuck body.
[0011] As one preferred embodiment, the material tightening unit includes: Multiple material tightening claws are mounted on the rotating chuck and are used to form a tightening or diverging state under the adjustment action of the rotating chuck, so as to achieve the tightening and compression of the material. And a tightening claw limiting module, which is connected to the material tightening claw and set on the tightening unit mounting plate, to limit the movement of the material tightening claw.
[0012] As a preferred embodiment, the chuck compression mechanism further includes a chuck linkage frame, which is connected to the extrusion compression assembly and mounted on the chuck drive mechanism to achieve overall installation and positioning of the mechanism.
[0013] As one preferred embodiment, the chuck drive mechanism includes: The mechanism frame is used to realize the overall installation and limiting of the mechanism; A movement limiting component is disposed between the mechanism frame and the chuck linkage frame to limit the movement of the chuck compression mechanism; A chuck drive assembly is disposed between the mechanism frame and the chuck linkage frame to drive the chuck compression mechanism to reciprocate along the movement limiting assembly between the material conveying channel and the packaging station.
[0014] As one preferred embodiment, the chuck drive assembly includes: A rack and pinion unit, parallel to the length direction of the moving limiting component and mounted on the mechanism frame, is used to further limit the reciprocating motion of the chuck compression mechanism; And a gear motor drive unit, the drive end of which meshes with the rack unit to provide a power source for driving the reciprocating motion of the chuck compression mechanism.
[0015] In summary, this utility model has at least the following advantages: The automatic compression and packaging machine provided by this utility model can automatically package products that need to be compressed or are easily deformed. Compared with manual packaging, it can not only effectively improve the efficiency of product packaging and increase product output, thereby achieving high-efficiency production, but also completely replace manual packaging operations, effectively reducing the labor intensity and operating costs of workers, and realizing fully automated and standardized production of products. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the automatic compression and packaging machine in this embodiment of the present invention.
[0017] Figure 2This is a schematic diagram of the chuck compression mechanism in an embodiment of the present invention.
[0018] Figure 3 This is an exploded view of the chuck compression mechanism in an embodiment of this utility model.
[0019] Figure 4 This is a schematic diagram of the rotating chuck in an embodiment of the present invention.
[0020] Figure 5 This is a schematic diagram of the chuck drive mechanism in an embodiment of the present invention.
[0021] Figure label: 10. Material conveying channel; 20. Packaging station; 100. Chuck compression mechanism; 110. Extrusion compression assembly; 111. Material extrusion component; 112. Extrusion drive unit; 120. Chuck tightening assembly; 121. Chuck rotation unit; 1211. Rotating chuck; 1211a. Chuck body; 1211b. Arc-shaped limit groove; 1212. Tightening unit mounting plate; 1213. Chuck linkage module; 1214. Chuck rotation module; 122. Material tightening unit; 1221. Material tightening claw; 1222. Tightening claw limit module; 123. Chuck tightening drive unit; 1231. Chuck drive motor module; 1232. Gear transmission module; 130. Chuck linkage frame; 200. Chuck drive mechanism; 210. Mechanism frame; 220. Movement limit assembly; 221. Linear slide rail unit; 222. Limit pulley unit; 230. Chuck drive assembly; 231. Rack unit; 232. Gear motor drive unit; 300. Packaging organization. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are some, but not all, of the embodiments of this utility model.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0024] Example 1: Please see the appendix Figure 1The automatic compression and packaging machine of this utility model includes a chuck compression mechanism 100 movably disposed between a material conveying channel 10 and a packaging station 20, a chuck drive mechanism 200 connected to the chuck compression mechanism 100, and a packaging mechanism 300 disposed on the packaging station 20. The chuck compression mechanism 100 is used to rotate and compress the material conveyed on the material conveying channel 10 and move it to the packaging station 20 for packaging. The chuck drive mechanism 200 is used to drive the chuck compression mechanism 100 to reciprocate between the material conveying channel 10 and the packaging station 20. The packaging mechanism 300 is used to package the compressed material; preferably, the packaging mechanism 300 is a cable tie machine, a technology that can package products that need to be compressed or are easily deformable.
[0025] Please refer to the appendix for further details. Figure 2 and 3 The chuck compression mechanism 100 includes a compression assembly 110 connected to the chuck drive mechanism 200 for compressing the material conveyed on the material conveying channel 10, and a chuck tightening assembly 120 disposed on the compression assembly for rotating and tightening the material conveyed on the material conveying channel 10. When the material conveyed on the material conveying channel 10 arrives at its destination, the compression assembly 110 first abuts against it to compress the material. Then, the chuck tightening assembly 120 opens to rotate and tighten the compressed material, so that the material is compressed to a state suitable for packaging.
[0026] Furthermore, the extrusion and compression assembly 110 includes a material extruder 111 for extruding and compressing the material conveyed on the material conveying channel 10; and an extrusion drive unit 112 connected to the material extruder 111 and disposed on the chuck drive mechanism 200 for driving the material extruder 111 to extrude and compress the material. Preferably, the material extruder 111 is an extrusion rod that passes through the chuck tightening assembly 120 and is disposed on the drive end of the extrusion drive unit 112; the extrusion drive unit 112 is a telescopic cylinder drive unit.
[0027] Example 2: Please see the appendix Figure 1-3 The automatic compression baling machine of this utility model embodiment is the same as that of Embodiment 1, both including a chuck compression mechanism 100 movably disposed between the material conveying channel 10 and the baling station 20, a chuck drive mechanism 200 connected to the chuck compression mechanism 100, and a baling mechanism 300 disposed on the baling station 20. The main difference is: Please refer to the appendix for further details. Figure 2 and 3The chuck tightening assembly 120 includes a chuck rotation unit 121, multiple material tightening units 122 evenly arranged on the chuck rotation unit 121, and a chuck tightening drive unit 123 connected to the chuck rotation unit 121 and arranged on the chuck drive mechanism 200. The chuck rotation unit 121 is used to rotate and compress the material conveyed on the material conveying channel 10; the material tightening units 122 are used to form a contracted or dispersed state under the driving action of the chuck rotation unit 121, thereby achieving tightening and compression of the material conveyed on the material conveying channel 10; the chuck tightening drive unit 123 is used to drive the chuck rotation unit 121 and the material tightening units 122 to rotate, tighten, and compress the material. Preferably, the chuck tightening drive unit 123 includes a chuck drive motor module 1231 and a gear transmission module 1232 connected to the drive end of the chuck drive motor module 1231 and arranged on the chuck rotation unit 121.
[0028] Please refer to the appendix for further details. Figure 2 and 3 In some embodiments, the chuck rotation unit 121 includes a rotating chuck 1211 for rotating and compressing the material and adjusting the state of the material tightening unit 122; a tightening unit mounting plate 1212 coaxially arranged with the rotating chuck 1211 for mounting and limiting the material tightening unit 122; a chuck linkage module 1213 disposed between the rotating chuck 1211 and the tightening unit mounting plate 1212 for linkage between the two; and a chuck rotation module 1214 meshing with the outer edge of the rotating chuck 1211 and disposed on the tightening unit mounting plate 1212 for driving the rotating chuck 1211 to rotate relative to the tightening unit mounting plate 1212, thereby causing the material tightening unit 122 to move closer to or further away from the center of the rotating chuck 1211, forming a contracted or diverged state. Preferably, the chuck linkage module 1213 includes an annular rail coaxially arranged with the rotating chuck 1211, and rollers that roll in cooperation with the annular rail and are mounted on the tightening unit mounting plate 1212. The chuck rotation module 1214 includes a gear meshing drive member that meshes with the outer edge of the rotating chuck 1211, and a turntable rotation drive motor whose drive end meshes with the gear meshing drive member and is mounted on the tightening unit mounting plate 1212.
[0029] Please refer to the appendix for further details. Figure 4 In some embodiments, the rotating chuck 1211 includes a chuck body 1211a and a plurality of arc-shaped limiting grooves 1211b corresponding to each material tightening unit 122 and disposed on the chuck body 1211a; and the plurality of arc-shaped limiting grooves 1211b are spirally distributed on the chuck body 1211a to adjust the tightening or loosening state of the material tightening unit 122. Please refer to the appendix for further details. Figure 2 and 3The material tightening unit 122 includes multiple material tightening claws 1221 that pass through the rotating chuck 1211 and are used to form a tightened or expanded state under the adjustment action of the rotating chuck 1211 to achieve tightening and compression of the material; and a tightening claw limiting module 1222 that is connected to the material tightening claws 1221 and disposed on the tightening unit mounting plate 1212 to limit the movement of the material tightening claws 1221. Preferably, the tightening claw limiting module 1222 is a slide rail slider module, including a linear limiting slide rail disposed along the radial direction of the tightening unit mounting plate 1212, and a limiting slider that is connected to the material tightening claws 1221 and slides on the linear limiting slide rail.
[0030] Please see the appendix Figure 1 In some embodiments, the chuck compression mechanism 100 further includes a chuck linkage frame 130 connected to the extrusion compression component 110 and disposed on the chuck drive mechanism 200, for the purpose of installing and limiting the entire mechanism, and then driving the chuck compression mechanism 100 to reciprocate between the material conveying channel 10 and the packaging station 20 under the driving action of the chuck drive mechanism 200.
[0031] The automatic compression and packaging machine in Examples 1-2 can automatically compress and tighten products that need to be compressed or are easily deformed, so that the material is compressed to meet the packaging requirements. Compared with manual compression and packaging, it can not only effectively improve the efficiency of product packaging and increase product output, thereby achieving high-efficiency production, but also completely replace manual packaging operations, effectively reducing the labor intensity and operating costs of workers, and realizing fully automated and standardized production of products.
[0032] Example 3: Please see the appendix Figure 1-4 The automatic compression baling machine of this utility model embodiment is the same as that of Embodiment 1 or 2, all including a chuck compression mechanism 100 movably disposed between the material conveying channel 10 and the baling station 20, a chuck drive mechanism 200 connected to the chuck compression mechanism 100, and a baling mechanism 300 disposed on the baling station 20. The main difference is: Please refer to the appendix for further details. Figure 5The chuck drive mechanism 200 includes a mechanism frame 210 for overall installation and positioning of the mechanism, a movement limiting component 220 disposed between the mechanism frame 210 and the chuck linkage frame 130 for limiting the movement of the chuck compression mechanism 100, and a chuck drive component 230 disposed between the mechanism frame 210 and the chuck linkage frame 130 for driving the chuck compression mechanism 100 to reciprocate along the movement limiting component 220 between the material conveying channel 10 and the packaging station 20. Preferably, the movement limiting component 220 includes linear slide rail units 221 horizontally and spaced at different heights on the mechanism frame 210, and limiting pulley units 222 that roll against the linear slide rail units 221 and are rotatably disposed on the chuck linkage frame 130.
[0033] Please refer to the appendix for further details. Figure 5 In some embodiments, the chuck drive assembly 230 includes a rack unit 231 that is parallel to the length direction of the movement limiting assembly 220 and is disposed on the mechanism frame 210 to further limit the reciprocating motion of the chuck compression mechanism 100; and a gear motor drive unit 232 whose drive end meshes with the rack unit 231 to provide the power source for driving the reciprocating motion of the chuck compression mechanism 100.
[0034] The automatic compression and packaging machine in this embodiment uses the movable limiting component 220 and the rack and pinion unit 231 to limit and correct the reciprocating motion of the chuck compression mechanism 100 between the material conveying channel 10 and the packaging station 20. On the basis of achieving the technical effects of embodiments 1-2, it can further improve the stability of equipment operation, so as to effectively improve the quality of product packaging and realize the full automation and standardized production of products.
[0035] As can be seen from the technical solutions of the above embodiments, the present invention provides an automatic compression packaging machine, which can not only effectively improve the efficiency of product packaging and increase product output, thereby achieving high-efficiency production of products, but also completely replace manual packaging operations, effectively reducing the labor intensity and usage costs of workers, and realizing fully automated and standardized production of products.
[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0037] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0038] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0039] In this invention, unless otherwise expressly specified and limited, "above or below" the first feature may include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on" the first feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the first feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0040] Although the description of this utility model has been given in conjunction with the specific embodiments described above, it is obvious to those skilled in the art that many substitutions, modifications, and variations can be made based on the above description. Therefore, all such substitutions, modifications, and variations are included within the spirit and scope of the appended claims.
Claims
1. An automatic compression packer characterized in that, include: The chuck compression mechanism (100) is movably disposed between the material conveying channel (10) and the packaging station (20) to rotate and compress the material conveyed on the material conveying channel (10) and then move it to the packaging station (20) for packaging. A chuck drive mechanism (200) is connected to the chuck compression mechanism (100) to drive the chuck compression mechanism (100) to reciprocate between the material conveying channel (10) and the packaging station (20); And a packaging mechanism (300) is provided on the packaging station (20) for packaging the compressed material.
2. The automatic compression packer of claim 1, wherein, The chuck compression mechanism (100) includes: The extrusion and compression assembly (110) is connected to the chuck drive mechanism (200) and is used to extrude and compress the material conveyed on the material conveying channel (10); And a chuck tightening assembly (120) is provided on the material compression assembly to rotate, tighten and compress the material conveyed on the material conveying channel (10).
3. The automatic compression packer of claim 2, wherein, The extrusion compression assembly (110) includes: Material extrusion component (111) is used to extrude and compress the material conveyed on the material conveying channel (10); And an extrusion drive unit (112), the drive end of which is connected to the material extruder (111) and is disposed on the chuck drive mechanism (200) to drive the material extruder (111) to extrude and compress the material.
4. The automatic compression packer of claim 2, wherein, The chuck tightening assembly (120) includes: The chuck rotation unit (121) is used to rotate and compress the material conveyed on the material conveying channel (10); Multiple material tightening units (122) are evenly arranged on the chuck rotating unit (121) to form a tightening or diverging state under the driving action of the chuck rotating unit (121) so as to tighten and compress the material conveyed on the material conveying channel (10). And a chuck tightening drive unit (123), the drive end of which is connected to the chuck rotation unit (121) and disposed on the chuck drive mechanism (200), for driving the chuck rotation unit (121) and the material tightening unit (122) to rotate, tighten and compress the material.
5. The automatic compression packer of claim 4, wherein, The chuck rotation unit (121) includes: Rotate the chuck (1211) to achieve rotational compression of the material and to adjust the state of the material tightening unit (122); The tightening unit mounting plate (1212) is coaxially arranged with the rotating chuck (1211) to realize the installation and limiting of the material tightening unit (122); The chuck linkage module (1213) is disposed between the rotating chuck (1211) and the tightening unit mounting plate (1212) to realize the linkage between the two actions; The chuck rotation module (1214) engages with the outer edge of the rotating chuck (1211) and is mounted on the tightening unit mounting plate (1212) to drive the rotating chuck (1211) to rotate relative to the tightening unit mounting plate (1212), thereby causing the material tightening unit (122) to move closer to or further away from the center of the rotating chuck (1211) to form a contracted or dispersed state.
6. The automatic compression and packaging machine according to claim 5, characterized in that, The rotating chuck (1211) includes: Chuck body (1211a); And multiple arc-shaped limiting grooves (1211b), corresponding to each of the material tightening units (122) and disposed on the chuck body (1211a), for the purpose of adjusting the state of the material tightening unit (122); Furthermore, the multiple arc-shaped limiting grooves (1211b) are distributed in a spiral shape on the chuck body (1211a).
7. The automatic compression and packaging machine according to claim 5, characterized in that, The material tightening unit (122) includes: Multiple material tightening claws (1221) are mounted on the rotating chuck (1211) to form a tightened or dispersed state under the adjustment action of the rotating chuck (1211) in order to achieve tightening and compression of the material. And a tightening claw limiting module (1222), which is connected to the material tightening claw (1221) and set on the tightening unit mounting plate (1212) to limit the movement of the material tightening claw (1221).
8. The automatic compression and packaging machine according to claim 2, characterized in that, The chuck compression mechanism (100) also includes a chuck linkage frame (130), which is connected to the extrusion compression assembly (110) and mounted on the chuck drive mechanism (200) to realize the overall installation and limiting of the mechanism.
9. The automatic compression and packaging machine according to claim 8, characterized in that, The chuck drive mechanism (200) includes: The mechanism frame (210) is used to realize the overall installation and limiting of the mechanism; A movement limiting component (220) is disposed between the mechanism frame (210) and the chuck linkage frame (130) to limit the movement of the chuck compression mechanism (100); And a chuck drive assembly (230) is disposed between the mechanism frame (210) and the chuck linkage frame (130) to drive the chuck compression mechanism (100) to reciprocate along the movement limit assembly (220) between the material conveying channel (10) and the packaging station (20).
10. The automatic compression and packaging machine according to claim 9, characterized in that, The chuck drive assembly (230) includes: A rack unit (231) is parallel to the length direction of the moving limiting component (220) and is disposed on the mechanism frame (210) to further limit the reciprocating motion of the chuck compression mechanism (100); And a gear motor drive unit (232), the drive end of which meshes with the rack unit (231) to provide a power source for driving the reciprocating motion of the chuck compression mechanism (100).