Packaging apparatus with egg sorting function
Patent Information
- Application Number
- CN202521528517.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-22
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-07-22
AI Technical Summary
[0005]本实用新型的目的是为了解决现有技术中存在无法对鸡蛋进行清洁，且仅仅只能对同种尺寸的鸡蛋进行分拣
本实用新型，启动电机，驱动长杆及链轮一进行逆时针旋转，链轮一通过链条一带动所有链轮一实现逆时针旋转，而惰齿轮随之顺时针旋转，而在惰齿轮的作用下，传动杆带动其中一个链轮二进行顺时针旋转，继而通过链条二带动全体的链轮二进行顺时针旋转，使链轮二均带动清洁辊进行顺时针旋转，而液泵通过喷头将水均匀喷洒在清洁辊的外表面上，由清洁辊对鸡蛋进行清洁，去除鸡蛋表面的污垢及杂质。
Smart Images
Figure CN224752861U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of egg processing technology, and in particular to a packaging device with egg sorting function. Background Technology
[0002] Egg sorting packaging equipment is an automated machine that can sort, clean, inspect, classify, and package eggs. It uses sensors and a vision recognition system to classify eggs, remove unqualified products, ensure the quality of packaged eggs, improve efficiency, reduce human intervention, and may also include a cushioning system to prevent eggs from breaking during transportation.
[0003] In existing technologies, such as the Chinese patent CN222751188U, the egg sorting machine uses chutes and sliders to adjust the position of the moving rollers, thereby adjusting the size of the eggs for sorting and preventing them from colliding and getting damaged during the sorting process. The equipment also uses partitions to ensure a certain distance between the eggs and utilizes a conveyor to push the eggs forward, improving operational efficiency. This solves the problems of traditional sorting machines that easily cause egg collisions and damage, and require frequent adjustments to the landing point.
[0004] While the above solution has the advantages mentioned above, its disadvantages are that it cannot clean eggs and can only sort eggs of the same size. When sorting eggs of multiple sizes, the equipment needs to be adjusted repeatedly, which greatly increases the workload of the staff. Utility Model Content
[0005] The purpose of this invention is to solve the problems in the existing technology that make it impossible to clean eggs and can only sort eggs of the same size.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a packaging device with egg sorting function: including a transmission frame and a water tank, wherein the transmission frame has a cavity inside, and further includes: a rotating component, which is disposed inside the transmission frame and includes multiple transmission rods, wherein cleaning rollers are provided on the outer surface of the multiple transmission rods.
[0007] The cleaning roller is driven to rotate by a transmission rod so that it cleans the outer surface of the egg.
[0008] Multiple long rods are movably embedded inside the transmission frame, and the spacing between the four long rods at the discharge port of the transmission frame is different. The spacing between the four long rods at the discharge port increases gradually along the transmission direction.
[0009] The collection device, located at the bottom of the transfer rack, includes multiple guide tubes, and the eggs roll and are cushioned along the inclined direction of the guide tubes.
[0010] In a preferred embodiment, the rotating component includes: a motor, mounted on one side of the outer surface of the transmission frame, with its output end fixedly connected to one of the long rods; The moving gear is fixedly sleeved on the outer surface of one of the long rods; Multiple sprockets are fixedly mounted on the outer surface of a long rod, and chains are movably mounted on the outer surface of each of the multiple sprockets.
[0011] The technical effect of adopting the above-mentioned further solution is that the motor outputs power stably, driving the long rod to rotate.
[0012] In a preferred embodiment, multiple hourglass cylinders are fixedly sleeved on the outer surfaces of the multiple long rods, and the multiple hourglass cylinders are arranged at equal intervals on the outer surfaces of the long rods.
[0013] The technical effect of adopting the above-mentioned further solution is that the hourglass cylinder is made of rubber to effectively prevent the egg from slipping and to minimize damage to the egg caused by impact.
[0014] In a preferred embodiment, an idler gear is fixedly sleeved on the outer surface of one of the transmission rods, and the drive gear meshes with the idler gear.
[0015] The technical effect of adopting the above-mentioned further solution is that the moving gear meshes with the idler gear, stably transmitting power and ensuring the operation of the device.
[0016] In a preferred embodiment, a sprocket two is fixedly sleeved on the outer surface of each of the plurality of transmission rods, and a chain two is movably sleeved on the outer surface of each of the plurality of sprocket twos.
[0017] The technical effect of adopting the above-mentioned further solution is that it ensures that power can be transmitted between each sprocket via chain two.
[0018] In a preferred embodiment, the collection component includes: multiple collection boxes located below the transfer rack, and each box has a protective pad inside. Multiple rollers are movably embedded inside the collection box, and the multiple rollers are equidistantly arranged in an inclined direction inside the collection box.
[0019] The technical effect of adopting the above-mentioned further solution is that the bottom of the collection box is hollowed out, which prevents water from accumulating inside the collection box.
[0020] In a preferred embodiment, a nozzle is provided on the top of the transmission frame, and a water pipe is fixedly connected to one side of the outer surface of the nozzle.
[0021] The technical effect of adopting the above-mentioned further solution is that the water flow can be stably delivered to the nozzle through the water pipe, and the water flow can be sprayed evenly.
[0022] In a preferred embodiment, a liquid pump is provided at one end of the water pipe, and the inlet of the liquid pump is connected to a water pipe.
[0023] The technical effect of adopting the above-mentioned further solution is that the liquid pump outputs power stably, driving the solution to be sprayed onto the cleaning roller.
[0024] Compared with the prior art, the advantages and positive effects of this utility model are as follows: In this invention, the motor is started, driving the long rod and sprocket one to rotate counterclockwise. Sprocket one drives all sprockets one to rotate counterclockwise via chain one, while the idler gear rotates clockwise. Under the action of the idler gear, the transmission rod drives one of the sprockets two to rotate clockwise, and then drives all the sprockets two to rotate clockwise via chain two. This causes all the sprockets two to drive the cleaning roller to rotate clockwise. Meanwhile, the liquid pump sprays water evenly onto the outer surface of the cleaning roller through the nozzle, and the cleaning roller cleans the egg, removing dirt and impurities from the egg surface.
[0025] In this invention, eggs are transported to the discharge port of the conveyor rack. The eggs fall into the gaps between the long bars, with the rightmost egg landing first on a protective pad. The pad effectively cushions the impact, ensuring the egg is not damaged. Following the slope inside the collection box, the eggs roll downwards. The leftmost and center eggs roll along the guide tube before landing on the protective pad for further cushioning. The rollers further protect the eggs. Attached Figure Description
[0026] Figure 1 A schematic diagram of the main structure of a packaging device with egg sorting function provided by this utility model; Figure 2 A schematic diagram of the transmission structure of a packaging device with egg sorting function provided by this utility model; Figure 3 A schematic diagram of the sorting structure of a packaging device with egg sorting function provided by this utility model; Figure 4 A schematic diagram of the buffer structure of a packaging device with egg sorting function provided by this utility model; Figure 5 A top view of the structure of a packaging device with egg sorting function provided by this utility model; Figure 6 This is a schematic diagram showing the spacing of a packaging device with an egg sorting function provided by this utility model.
[0027] Legend: 1. Transmission frame; 101. Motor; 102. Long rod; 103. Moving gear; 104. Hourglass cylinder; 105. Sprocket 1; 106. Chain 1; 107. Cavity; 108. Sprocket 2; 109. Transmission rod; 110. Chain 2; 111. Cleaning roller; 112. Idler gear; 201. Guide tube; 202. Collection box; 203. Protective pad; 204. Roller; 3. Water tank; 301. Liquid pump; 302. Water pipe; 303. Nozzle. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0029] Please see Figures 1-6 This embodiment provides a packaging device with egg sorting function, the specific idea of which is as follows: In one specific embodiment, the device includes a transmission rack 1 and a water tank 3. The transmission rack 1 has a cavity 107 inside and also includes a rotating component, which is disposed inside the transmission rack 1 and includes multiple transmission rods 109. Each of the multiple transmission rods 109 has a cleaning roller 111 on its outer surface. The cleaning roller 111 is driven to rotate by the transmission rods 109 so that the cleaning roller 111 cleans the outer surface of the egg.
[0030] Multiple long rods 102 are movably embedded inside the transmission frame 1, and the spacing between the four long rods 102 at the discharge port of the transmission frame 1 is different. Specifically, the spacing between the four long rods 102 at the discharge port gradually increases along the transmission direction. As an example of this embodiment, the spacing can be set to 4.3cm, 4.6cm, and 4.9cm respectively. Figure 6 As shown.
[0031] In this embodiment, the specific type of the rotating component can be varied, and this application does not limit it. As an example of a rotating component in an optional embodiment, the rotating component includes: a motor 101, a moving gear 103, and a sprocket 105, the specific quantities of which are as follows: Figure 2 and Figure 3 As shown, the settings are as follows: The motor 101 is mounted on one side of the outer surface of the transmission frame 1, and its output end is fixedly connected to one of the long rods 102.
[0032] For example, motor 101 is a servo motor that can stably output power. It can be a Siemens motor, model 1FK7063-5AF71-1PH0, which drives the long rod 102 to rotate and is started by a controller.
[0033] The moving gear 103 is fixedly sleeved on the outer surface of one of the long rods 102.
[0034] Multiple sprockets 105 are fixedly mounted on the outer surface of the long rod 102, and chains 106 are movably mounted on the outer surface of each of the multiple sprockets 105.
[0035] For example, sprocket 105 and chain 106, sprocket 2 108 and chain 2 110 can all use the side roller conveyor chain of Suzhou Huanqiu Technology Co., Ltd., model 40-SR, so as to ensure stable power transmission and ensure the overall operation of the device.
[0036] In addition, the wrap angles of both chain 106 and sprocket 2108 are greater than 120°.
[0037] In the above implementation, multiple hourglass cylinders 104 are fixedly sleeved on the outer surface of multiple long rods 102, and the multiple hourglass cylinders 104 are arranged at equal intervals on the outer surface of the long rods 102.
[0038] It should be noted that the hourglass cylinder 104 is made of rubber to effectively prevent the egg from slipping and avoid damage to the egg due to impact. The arc design of the hourglass cylinder 104 can fit the egg better. In order to prevent the egg from getting stuck, anti-slip bumps can also be set on the hourglass cylinder 104.
[0039] In order to ensure stable power transmission, an idler gear 112 is fixedly sleeved on the outer surface of one of the transmission rods 109, and the moving gear 103 meshes with the idler gear 112. Furthermore, sprockets 108 are fixedly sleeved on the outer surfaces of multiple transmission rods 109, and chains 110 are movably sleeved on the outer surfaces of multiple sprockets 108.
[0040] In addition, in the above implementation, in order to ensure stable power transmission and achieve a cleaning effect, lubricants, including but not limited to, can be applied between the sprocket and the chain to reduce friction, reduce wear, and extend service life.
[0041] For example, a nozzle 303 is provided on the top of the transmission frame 1, and a water pipe 302 is fixedly connected to one side of the outer surface of the nozzle 303. A liquid pump 301 is provided at one end of the water pipe 302, and a water pipe is connected to the inlet of the liquid pump 301 to facilitate sufficient wetting of the cleaning roller 111. In the above implementation, the water tank 3 may be equipped with a solution including but not limited to edible vinegar to clean and sterilize bacteria or minor stains on the surface of the eggs.
[0042] In this embodiment, the motor 101 is started, driving the long rod 102 and the first sprocket 105 to rotate counterclockwise. The first sprocket 105 drives all the first sprockets 105 to rotate counterclockwise through the first chain 106, while the idler gear 112 rotates clockwise. Under the action of the idler gear 112, the transmission rod 109 drives one of the second sprockets 108 to rotate clockwise, and then drives all the second sprockets 108 to rotate clockwise through the second chain 110, so that the second sprockets 108 drive the cleaning roller 111 to rotate clockwise. The liquid pump 301 sprays water evenly on the outer surface of the cleaning roller 111 through the nozzle 303, and the cleaning roller 111 cleans the egg and removes dirt and impurities from the surface of the egg. Example
[0043] like Figures 5-6 As shown, based on Embodiment 1, this embodiment also provides a structure that can sort eggs of different sizes: the collection device is set at the bottom of the transmission rack 1, including multiple guide tubes 201, and the eggs roll and are buffered along the inclined direction of the guide tubes 201.
[0044] As a specific implementation method, such as Figure 4 As shown, the collection components include: multiple collection boxes 202 located below the transfer rack 1, and each box has a protective pad 203 inside. The protective pad 203 is made of rubber to prevent damage to the eggs due to impact.
[0045] Multiple rollers 204 are movably embedded inside the collection box 202, and the multiple rollers 204 are equidistantly arranged in an inclined direction inside the collection box 202.
[0046] In the above implementation, in order to prevent the eggs from rolling and getting damaged in the collection box 202 along the slope, a cushioning pad is provided at the bottom of the collection box 202, and the bottom of the collection box 202 is hollowed out to prevent water from accumulating inside the collection box 202.
[0047] In this embodiment, the eggs are transported to the discharge port of the conveyor rack 1. The eggs fall into the gaps between the long rods 102. The rightmost egg falls onto the protective pad 203 first, which effectively cushions the impact, ensuring the egg is not damaged. It then rolls down the slope inside the collection box 202. The leftmost and center eggs roll along the guide tube 201 and fall onto the protective pad 203 for further cushioning. The rollers 204 further assist in protecting the eggs.
[0048] In addition, a battery pack may be provided in this application to provide power to the internal components of the motor 101, the liquid pump 301 and other devices, and to control them through a controller. The circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0049] Working principle: First, the controller starts the motor 101, driving one of the long rods 102 and sprocket 105 to rotate counterclockwise. One sprocket 105 drives all the sprockets 105 to rotate counterclockwise via the chain 106, putting the whole system in transmission mode. At this time, because the moving gear 103 meshes with the idler gear 112, the idler gear 112 rotates clockwise. Under the action of the idler gear 112, the transmission rod 109 drives one of the sprockets 108 to rotate clockwise. The needle rotates, which in turn drives all the sprockets 108 to rotate clockwise via chain 2 110. This causes the sprockets 108 to drive the cleaning rollers 111 to rotate clockwise. The controller then starts the liquid pump 301 to output power stably. Water is delivered through the water pipe 302 and sprayed onto the cleaning rollers 111 through the nozzle 303. Eggs are then placed into the recesses of multiple hourglass cylinders 104. The eggs are cleaned by the moistened cleaning rollers 111. Water that seeps into the ground can be treated by the staff.
[0050] When the eggs are transported to the discharge port of the conveyor rack 1, due to the progressively increasing gaps between the long rods 102, eggs of different sizes fall into the gaps between the long rods 102, such as... Figure 3 and Figure 4 As shown, the egg on the far right falls onto the protective pad 203 first, where it is cushioned. Then, it rolls down the slope of the collection box 202. The eggs on the far left and in the middle fall along the guide tube 201 and onto the protective pad 203. They are further protected by the rollers 204 and reach the bottom of the collection box 202, where they are collected and packaged by staff.
[0051] This design allows for cleaning of eggs during transport, while eggs of different sizes fall into the collection box 202 and are protected and cushioned by the protective pad 203. The bottom of the collection box 202 is hollowed out to prevent water from accumulating inside.
[0052] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0053] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A packaging device with egg sorting function, comprising a conveyor frame (1) and a water tank (3), wherein the conveyor frame (1) has an internal cavity (107), characterized in that, Also includes: The rotating component is located inside the transmission frame (1) and includes multiple transmission rods (109). Cleaning rollers (111) are provided on the outer surfaces of the multiple transmission rods (109). The cleaning roller (111) is driven to rotate by the transmission rod (109) so that the cleaning roller (111) cleans the outer surface of the egg. Multiple long rods (102) are movably embedded inside the transmission frame (1), and the spacing between the four long rods (102) at the discharge port of the transmission frame (1) is different. The spacing between the four long rods (102) at the discharge port increases gradually along the transmission direction. The collection component, located at the bottom of the transfer rack (1), includes multiple guide tubes (201) that allow the eggs to roll and be cushioned along the inclined direction of the guide tubes (201).
2. The packaging equipment with egg sorting function according to claim 1, characterized in that, The rotating component includes: The motor (101) is mounted on one side of the outer surface of the transmission frame (1), and its output end is fixedly connected to one of the long rods (102); The moving gear (103) is fixedly sleeved on the outer surface of one of the long rods (102); Multiple sprockets (105) are fixedly mounted on the outer surface of the long rod (102), and chains (106) are movably mounted on the outer surface of the multiple sprockets (105).
3. The packaging equipment with egg sorting function according to claim 2, characterized in that, Multiple hourglass cylinders (104) are fixedly sleeved on the outer surface of the multiple long rods (102), and the multiple hourglass cylinders (104) are arranged at equal intervals on the outer surface of the long rods (102).
4. The packaging equipment with egg sorting function according to claim 3, characterized in that, An idler gear (112) is fixedly sleeved on the outer surface of one of the transmission rods (109), and the moving gear (103) meshes with the idler gear (112).
5. The packaging equipment with egg sorting function according to claim 4, characterized in that, A sprocket (108) is fixedly sleeved on the outer surface of each of the multiple transmission rods (109), and a chain (110) is movably sleeved on the outer surface of each of the multiple sprockets (108).
6. The packaging equipment with egg sorting function according to claim 1, characterized in that, The collection components include: Multiple collection boxes (202) are located below the transmission rack (1) and are equipped with protective pads (203) inside; Multiple rollers (204) are movably embedded inside the collection box (202), and the multiple rollers (204) are equidistantly arranged in an inclined direction inside the collection box (202).
7. The packaging equipment with egg sorting function according to claim 1, characterized in that, The top of the transmission frame (1) is provided with a nozzle (303), and a water pipe (302) is fixedly connected to one side of the outer surface of the nozzle (303).
8. The packaging equipment with egg sorting function according to claim 7, characterized in that, One end of the water pipe (302) is equipped with a liquid pump (301), and the inlet of the liquid pump (301) is connected to a water pipe.