A fully automatic tape and reel packaging machine

Abstract

The utility model relates to packing machine technical field especially is a kind of full-automatic tape carrier package machine.The kind of tape carrier package machine, including encapsulation mechanism, feeding mechanism;Feeding mechanism includes vibration material track, fixed material device, loading device;Fixed material device is arranged at the discharge end side of vibration material track;Fixed material device includes first mounting seat, rotatable fixed material seat setting in first mounting seat;Loading device is arranged at the side of fixed material device;Loading device includes swing frame, at least two suction heads, and suction head is arranged on swing frame;The suction head of first can load the material on vibration material track into fixed material groove;The suction head of second can load the material in fixed material groove to encapsulation mechanism.Fixed material seat is adjusted the front-back direction of material by rotation, so that the use scene of packing machine is more.The suction head of second can load the material with good direction adjusted by fixed material seat to tape carrier.Therefore the discharge end of vibration material track always has material, and feeding does not need to wait for material, help to improve feeding efficiency.

Description

Technical Field

[0001] This utility model relates to the field of packaging machine technology, and in particular to a fully automatic carrier packaging machine. Background Technology

[0002] A carrier tape packaging machine is a specialized piece of equipment used for packaging electronic components. Its main function is to arrange and encapsulate various electronic components (such as resistors, capacitors, diodes, integrated circuits, etc.) in a certain way according to certain rules in a carrier tape (a strip of plastic or paper material with a specific cavity), and then seal it with a cover tape to form a packaging form that is convenient for transportation, storage and automated mounting.

[0003] Components are usually fed using a vibrating tray. Before packaging, the material needs to be calibrated and its orientation adjusted. Once the material is in the correct position and orientation, it is loaded into the carrier belt for packaging.

[0004] There are already some carrier packaging machines on the market, such as the electronic plug-in packaging machine disclosed in Chinese patent application number CN201821202503.7. Specifically, it discloses that "materials are poured into a vibratory plate, and materials with the same orientation flow into the material conveyor belt through a vision probe installed on the periphery of the vibratory plate. Materials with different orientations are blown off the vibratory plate by an air pipe (not shown) installed under the vision probe, and are re-loaded through the vibratory plate. The materials entering the material conveyor belt are pushed to the end of the material conveyor belt. At the same time, the suction cylinder on one side of the top material block pushes out the suction block connected to the extension end of the suction cylinder. Then, the push cylinder pushes the suction cylinder towards the top material block, and the top material cylinder pushes out the top material block, so that the material is loaded into the groove of the top material block. The suction block picks up the material in the groove of the top material block and puts it into the carrier belt. The push cylinder, suction cylinder and top material cylinder return to the starting position, and the next material is loaded." This design involves the material falling into a groove; a top block lifts the material from the discharge end of the vibrating feeder, and then a suction block loads the material onto the carrier belt. After the top block resets, a certain amount of time is required before the material can re-enter the groove, resulting in low feeding efficiency. Furthermore, this design cannot adjust the material's forward / backward orientation, limiting its application scenarios. Utility Model Content

[0005] In view of this, the present invention addresses the deficiencies of the existing technology and its main purpose is to provide a fully automatic carrier packaging machine that not only has high feeding efficiency but also can adjust the front and rear direction of the material, making it suitable for more application scenarios, thereby overcoming the shortcomings of the existing technology.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: This application provides a fully automatic carrier packaging machine, including a sealing mechanism and a feeding mechanism; the sealing mechanism is disposed on the side of the feeding mechanism; The feeding mechanism includes a vibrating material rail, a material fixing device, and a loading device; the material fixing device is located on the discharge end side of the vibrating material rail; the material fixing device includes a first mounting base and a rotatable material fixing seat located on the first mounting base, and a material fixing groove is provided on the material fixing seat. The loading device is located beside the material fixing device; the loading device includes a swing frame and at least two suction heads, which are mounted on the swing frame; the first suction head can load the material on the vibrating material rail into the material fixing groove; the second suction head can load the material in the material fixing groove into the packaging mechanism.

[0007] Preferably, the suction head includes a base, a suction needle movably disposed on the base, and a spring sleeved on the suction needle.

[0008] Preferably, the vibrating material rail is connected to the vibrating material disc; a first sensor is provided at the feed end of the vibrating material rail; a second sensor is provided at the discharge end of the vibrating material rail; a third sensor is provided on the first mounting base; a first CCD camera is provided on the upper side of the fixed material seat; and the vibrating material rail and the vibrating material disc are mounted on a sliding base plate.

[0009] Preferably, the loading device further includes a drive module, which includes a first servo motor, a first synchronous belt, a first synchronous pulley, a second synchronous pulley, and a first tension pulley; the first synchronous belt is fitted onto the first and second synchronous pulleys; the first tension pulley is pressed against the first synchronous belt; the output shaft of the first servo motor is connected to the first synchronous pulley; and the swing frame is connected to the first and second synchronous pulleys.

[0010] Preferably, the packaging mechanism includes a carrier tape feeding device, a sealing tape feeding device, a sealing tape device, and a carrier tape receiving device; the carrier tape feeding device is located on the input end side of the sealing tape device; the carrier tape receiving device is located on the output side of the sealing tape device. The sealing tape feeding device is located on the upper side of the sealing tape device; the carrier tape feeding device can feed the carrier tape into the sealing tape device; the sealing tape feeding device can feed the sealing tape into the sealing tape device; the sealing tape device can seal the sealing tape onto the carrier tape.

[0011] Preferably, the carrier belt feeding device includes a carrier belt reel, a first guide roller, and a second guide roller; the carrier belt is wound around the first guide roller and the second guide roller; a limiting groove is provided on the second guide roller; the carrier belt passes through the limiting groove.

[0012] Preferably, the sealing tape feeding device includes a sealing tape reel, a third guide roller, and a first tension roller; the sealing tape in the sealing tape reel is wound around the third guide roller and the first tension roller; the sealing tape enters the sealing tape device.

[0013] Preferably, the carrier tape take-up device includes a carrier tape take-up reel and a second tension roller; the carrier tape is wound around the second tension roller, and the carrier tape take-up reel winds up the carrier tape.

[0014] Preferably, the sealing device includes a sealing platform, a first pressure roller, a second pressure roller, a drive wheel, and edge pressing plates; the sealing platform is provided with a carrier tape channel through which the carrier tape can pass; the first pressure roller presses the sealing roller onto the carrier tape; the drive wheel is provided with a protrusion that can pass through the carrier tape; the second pressure roller presses onto the drive wheel, which can drive the carrier tape forward; edge pressing plates are provided on both sides of the carrier tape channel, which can press the edge of the carrier tape.

[0015] Preferably, the sealing device further includes a smoothing rod and a second CCD camera; the first end of the smoothing rod is hinged to the sealing platform; the second end of the smoothing rod is provided with a fourth sensor; and the second CCD camera is disposed on the upper side of the sealing platform.

[0016] Compared with the prior art, this utility model has significant advantages and beneficial effects. Specifically, as can be seen from the above technical solution, the feeding mechanism is used to load materials onto the packaging mechanism. The packaging structure encapsulates the materials on the carrier tape.

[0017] When the feeding mechanism is working, the first suction head loads the material from the vibrating feed rail into the fixed material slot of the fixed material seat; the fixed material seat can be rotated to adjust the forward and backward direction of the material, making it suitable for more applications. The second suction head loads the material from the fixed material seat, which has already been oriented, onto the carrier belt. This design ensures that there is always material at the discharge end of the vibrating feed rail, eliminating the need for waiting during feeding and improving feeding efficiency. Attached Figure Description

[0018] Figure 1 This is an overall schematic diagram of an embodiment of the present utility model.

[0019] Figure 2 This is a partial schematic diagram of an embodiment of the present utility model.

[0020] Figure 3 This is a partial schematic diagram of an embodiment of the present utility model.

[0021] Figure 4 This is a partial structural schematic diagram of the feeding mechanism according to an embodiment of the present utility model.

[0022] Figure 5 This is a partial structural schematic diagram of the packaging mechanism according to an embodiment of the present utility model.

[0023] Figure 6 This is a schematic diagram of the carrier tape packaging according to an embodiment of the present invention.

[0024] Figure 7 This is a schematic diagram of the suction head according to an embodiment of the present invention.

[0025] Explanation of reference numerals in the attached diagram: 10. Feeding mechanism; 11. Sliding base plate; 12. Vibrating tray; 13. First sensor; 14. Vibrating rail; 15. Second sensor; 16. Cabinet; 20. Feeding device; 21. First mounting base; 22. Third sensor; 23. Feeding seat; 24. Feeding slot; 25. First CCD camera; 30. Loading device; 31. Swing frame; 32. Suction head; 33. Base; 34. Suction needle; 35. Spring; 40. Drive module; 41. First servo motor; 42. First synchronous belt; 43. First synchronous pulley; 44. Second synchronous pulley; 45. First tensioning pulley; 46. Connecting rod; 50. Packaging mechanism; 510. Feeding 511. Carrier tape feeding reel; 512. First guide roller; 513. Second guide roller; 514. Limiting groove; 520. Sealing tape feeding device; 521. Sealing tape reel; 523. Third guide roller; 524. First tension roller; 530. Sealing tape device; 531. Sealing platform; 532. Carrier tape channel; 533. First pressure roller; 534. Second pressure roller; 535. Drive wheel; 536. Protrusion; 537. Edge pressing plate; 540. Carrier tape take-up device; 541. Carrier tape take-up reel; 542. Second tension roller; 543. Smoothing rod; 544. Second CCD camera; 545. Fourth sensor; 60. Carrier tape; 61. Material; 62. Sealing tape. Detailed Implementation

[0026] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0027] Please refer to Figures 1 to 7 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, which is a fully automatic carrier packaging machine.

[0028] The first suction head 32 loads the material 61 from the vibrating feed rail 14 into the fixed material trough 25 for positioning. Simultaneously, the fixed material seat 23 can be rotated to adjust the forward and backward orientation of the material 61, broadening its application scenarios. During this process, the second suction head 32 loads the material 61, already oriented by the fixed material seat 23, onto the carrier belt 60. This design ensures that there is always material 61 at the discharge end of the vibrating feed rail 14, eliminating the need to wait for material during loading and improving loading efficiency.

[0029] This application provides a fully automatic carrier packaging machine, including a sealing mechanism 50 and a feeding mechanism 10; the sealing mechanism 50 is disposed beside the feeding mechanism 10; the feeding mechanism 10 includes a vibrating material rail 14, a material fixing device 20, and a loading device 30; the material fixing device 20 is disposed on the discharge end side of the vibrating material rail 14; the material fixing device 20 includes a first mounting base 21 and a rotatable material fixing seat 23 disposed on the first mounting base 21, and a material fixing groove 25 is disposed on the material fixing seat 23; the loading device 30 is disposed beside the material fixing device 20; the loading device 30 includes a swing frame 31 and at least two suction heads 32, the suction heads 32 being disposed on the swing frame 31; the first suction head 32 can load the material 61 on the vibrating material rail 14 into the material fixing groove 25; the second suction head 32 can load the material 61 in the material fixing groove 25 into the sealing mechanism 50.

[0030] The feeding mechanism 10 is used to load material 61 onto the carrier belt 60. The packaging mechanism 50 can package the material 61 within the carrier belt 60. The vibrating feeder 14 is connected to the vibrating plate, and the material 61 in the vibrating plate 12 moves to the discharge end of the vibrating feeder 14. The first suction head 32 picks up the material 61 at the end of the vibrating feeder 14 and then loads the material 61 into the fixed groove 25 on the fixed seat 23. With this design, there is always material 61 at the end of the vibrating feeder 14, eliminating the need to wait for material 61 and helping to improve feeding efficiency. Generally, the vibrating plate 12 can only be adjusted vertically, not forward or backward. In this application, the fixed seat 23 adjusts the forward or backward direction of the material by rotation, so that the orientation of all materials is consistent after packaging. The swing frame 31 can swing up and down, so when the two suction heads 32 work alternately, the first suction head 32 will load the material 61 on the vibrating material rail 14 onto the fixed material seat 23; the second suction head 32 will simultaneously load the material 61 that has been positioned on the fixed material seat 23 onto the carrier belt 60. This kind of loading and unloading is more efficient.

[0031] Preferably, the suction head 32 includes a base 33, a suction needle 34 movably disposed on the base 33, and a spring 35 sleeved on the suction needle 34. The suction head 32 can be inserted into the material 61 to suck up the material 61, or it can directly adsorb the material 61. The spring 35 can act as a buffer, allowing the suction head 32 to move gently onto the material 61 and suck up the material 61, avoiding damage to the material.

[0032] Preferably, the vibrating material rail 14 is connected to the vibrating material tray 12; a first sensor 13 is provided at the feeding end of the vibrating material rail 14; a second sensor 15 is provided at the discharging end of the vibrating material rail 14; a third sensor 22 is provided on the first mounting base 21; a first CCD camera 25 is provided on the upper side of the fixed material base 23; the vibrating material rail 14 and the vibrating material tray 12 are mounted on the sliding base plate 11. The first sensor 13 and the second sensor 15 can sense the condition of the material 61 in the vibrating material rail 14, facilitating timely judgment on whether the vibrating material rail 14 and the vibrating material tray 12 need to be replaced. The third sensor 22 is used to sense the condition of the material 61 on the fixed material base 23. The first CCD camera 25 takes pictures of the material for detection, facilitating the adjustment of the front-back direction of the material 61 by the fixed material base 23. The fixed material base 23 is preferably driven by a servo motor or a rotary cylinder. The sliding base plate 11 can be selected to use different combinations of vibrating material rails 14 and vibrating material trays 12. The sliding base plate 11 is driven by a cylinder or a servo screw module.

[0033] Preferably, the loading device 30 further includes a drive module 40, which includes a first servo motor 41, a first synchronous belt 42, a first synchronous pulley 43, a second synchronous pulley 44, and a first tensioning pulley 45. The first synchronous belt 42 is fitted onto the first synchronous pulley 43 and the second synchronous pulley 44. The first tensioning pulley 45 presses against the first synchronous belt 42. The output shaft of the first servo motor 41 is connected to the first synchronous pulley 43. The swing frame 31 is connected to the first synchronous pulley 43 and the second synchronous pulley 44. The first tensioning pulley 45 can prevent the first synchronous belt 42 from loosening. The first servo motor 41 drives the first synchronous pulley 43 to rotate, and the first synchronous belt 42 drives the second synchronous pulley 44 to rotate. The swing frame 31 is connected to the first synchronous pulley 43 and the second synchronous pulley 44 through a connecting rod 46. Therefore, when the first synchronous pulley 43 and the second synchronous pulley 44 rotate back and forth simultaneously, the swing frame 31 can swing up and down, thereby enabling the first suction head 32 to complete the positioning and feeding, and the second suction head 32 to complete the loading of the material 61. This working efficiency is very high.

[0034] Preferably, the packaging mechanism 50 includes a carrier tape feeding device 510, a sealing tape feeding device 520, a sealing tape device 530, and a carrier tape take-up device 540. The carrier tape feeding device 510 is located on the input side of the sealing tape device 530; the carrier tape take-up device 540 is located on the output side of the sealing tape device 530; the sealing tape feeding device 520 is located above the sealing tape device 530; the carrier tape feeding device 510 feeds the carrier tape 60 into the sealing tape device 530; the sealing tape feeding device 520 feeds the sealing tape 62 into the sealing tape device 530; and the sealing tape device 530 seals the sealing tape 62 onto the carrier tape 60. The carrier tape feeding device 510 is used to transport the carrier tape 60; the sealing tape feeding device 520 is used to transport the sealing tape; the sealing tape device 530 attaches the sealing tape 62 to the carrier tape 60; and the carrier tape take-up device 540 is used to wind up the packaged carrier tape 60 together.

[0035] Preferably, the carrier belt feeding device 510 includes a carrier belt reel 511, a first guide roller 512, and a second guide roller 513; the carrier belt 60 is wound around the first guide roller 512 and the second guide roller 513; a limiting groove 514 is provided on the second guide roller 513; the carrier belt 60 passes through the limiting groove 514. The carrier belt 60 is wound inside the carrier belt reel 511, and after exiting the reel, it passes through the first guide roller 512 and the second guide roller 513 in sequence, and then enters the carrier belt channel 532. After the carrier belt 60 is in place, the suction head 32 loads the material 61 into the carrier belt 60. The limiting groove 514 can limit the carrier belt 60 to prevent it from deviating.

[0036] Preferably, the sealing tape feeding device 520 includes a sealing tape reel 521, a third guide roller 523, and a first tension roller 524; the sealing tape 62 in the sealing tape reel 521 is wound around the third guide roller 523 and the first tension roller 524; the sealing tape 62 enters the sealing tape device 530. The sealing tape 62 is wound inside the sealing tape reel 521. The sealing tape 62 comes out of the sealing tape reel 521, then passes through the third guide roller 523 and the first tension roller 524, and then enters the sealing tape device 530. The sealing tape device 530 presses the sealing tape 62 onto the carrier tape 60, thereby encapsulating the material 61 within the carrier tape 60.

[0037] Preferably, the carrier tape take-up device 540 includes a take-up reel 541 and a second tension roller 542; the carrier tape 60 is wound around the second tension roller 542, and the take-up reel 541 winds up the carrier tape 60. After the carrier tape 60 comes out of the carrier tape channel 532, it passes through the second tension roller 542 and is then wound into the take-up reel 541. This recycling structure is simple and has high working efficiency.

[0038] Preferably, the sealing device 530 includes a sealing platform 531, a first pressure roller 533, a second pressure roller 534, and a drive wheel 535; the sealing platform 531 is provided with a carrier tape channel 532, through which the carrier tape 60 can pass; the first pressure roller 533 presses the sealing tape 62 onto the carrier tape 60; the drive wheel 535 is provided with a protrusion 536, which can pass through the carrier tape 60; the second pressure roller 534 presses on the drive wheel 535, and the drive wheel 535 can drive the carrier tape 60 forward. The sealing device 530 also includes a smoothing rod 543 and a second CCD camera 544; the first end of the smoothing rod 543 is hinged to the sealing platform 531; the second end of the smoothing rod 543 is provided with a fourth sensor 545; the second CCD camera 544 is located on the upper side of the sealing platform 531.

[0039] After exiting the carrier belt 60 reel, it enters the carrier belt channel 532, where the suction head 32 loads material 61 into the carrier belt 60. As the carrier belt 60 advances, the leveling bar 543 straightens the belt to ensure the material is fully inside. If the material is not fully inside, the leveling bar 543 will slightly lift it, and the fourth sensor 545 will detect the anomaly, aiding in troubleshooting. The second CCD camera 544 further confirms the material's position within the carrier belt, ensuring proper subsequent encapsulation. As the carrier belt advances, the first pressure roller 533 presses the sealing tape 62 onto the carrier belt 60, completing the encapsulation process. The second pressure roller 534 is a rubber roller. The second pressure roller 534 presses against the drive wheel 535, whose protrusion 536 passes through the carrier belt 60, allowing the drive wheel 535 to drive the carrier belt 60 forward. Preferably, pressure plates 537 are provided on both sides of the carrier tape channel 532. The pressure plates 537 can press down the edge of the carrier tape 60. This design can prevent the carrier tape 60 from shifting and ensure the sealing is secure. The sealing mechanism 50 and the feeding mechanism 10 are located inside the cabinet 16.

[0040] In summary, the key design feature of this invention is that its first suction head 32 can load the material 61 from the vibrating material rail 14 into the fixed material slot 25 of the fixed material seat 23; the fixed material seat 23 can adjust the front-to-back direction of the material 61 by rotation, thus expanding the application scenarios of the packaging machine. The second suction head 32 can load the material 61, which has been oriented by the fixed material seat 23, onto the carrier belt 60. Therefore, there is always material 61 at the discharge end of the vibrating material rail 14, eliminating the need to wait for material and improving feeding efficiency.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A fully automatic carrier packaging machine, characterized in that: It includes a packaging mechanism and a feeding mechanism; the packaging mechanism is located next to the feeding mechanism. The feeding mechanism includes a vibrating material rail, a material fixing device, and a loading device; the material fixing device is located on the discharge end side of the vibrating material rail; the material fixing device includes a first mounting base and a rotatable material fixing seat located on the first mounting base, and a material fixing groove is provided on the material fixing seat. The loading device is located beside the material fixing device; the loading device includes a swing frame and at least two suction heads, which are mounted on the swing frame; the first suction head can load the material on the vibrating material rail into the material fixing groove; the second suction head can load the material in the material fixing groove into the packaging mechanism.

2. The fully automatic carrier packaging machine according to claim 1, characterized in that: The suction head includes a base, a suction needle movably mounted on the base, and a spring sleeved on the suction needle.

3. The fully automatic carrier packaging machine according to claim 1, characterized in that: The vibrating material rail is connected to the vibrating material plate; a first sensor is provided at the feed end of the vibrating material rail; a second sensor is provided at the discharge end of the vibrating material rail; a third sensor is provided on the first mounting base; a first CCD camera is provided on the upper side of the fixed material base; the vibrating material rail and the vibrating material plate are mounted on the sliding base plate.

4. The fully automatic carrier packaging machine according to claim 1, characterized in that: The loading device further includes a drive module, which includes a first servo motor, a first synchronous belt, a first synchronous pulley, a second synchronous pulley, and a first tension pulley; the first synchronous belt is fitted onto the first and second synchronous pulleys; the first tension pulley is pressed against the first synchronous belt; the output shaft of the first servo motor is connected to the first synchronous pulley; and the swing frame is connected to the first and second synchronous pulleys.

5. The fully automatic carrier packaging machine according to claim 1, characterized in that: The packaging mechanism includes a carrier tape feeding device, a sealing tape feeding device, a sealing tape device, and a carrier tape receiving device; the carrier tape feeding device is located on the input end side of the sealing tape device; the carrier tape receiving device is located on the output side of the sealing tape device; The sealing tape feeding device is located on the upper side of the sealing tape device; the carrier tape feeding device can feed the carrier tape into the sealing tape device; the sealing tape feeding device can feed the sealing tape into the sealing tape device; the sealing tape device can seal the sealing tape onto the carrier tape.

6. The fully automatic carrier packaging machine according to claim 5, characterized in that: The carrier belt feeding device includes a carrier belt reel, a first guide roller, and a second guide roller; the carrier belt is wound around the first guide roller and the second guide roller; a limiting groove is provided on the second guide roller; the carrier belt passes through the limiting groove.

7. The fully automatic carrier packaging machine according to claim 5, characterized in that: The sealing tape feeding device includes a sealing tape reel, a third guide roller, and a first tension roller; the sealing tape in the sealing tape reel is wound around the third guide roller and the first tension roller; the sealing tape enters the sealing tape device.

8. The fully automatic carrier packaging machine according to claim 5, characterized in that: The carrier tape take-up device includes a carrier tape take-up reel and a second tension roller; the carrier tape is wound around the second tension roller, and the carrier tape take-up reel winds up the carrier tape.

9. A fully automatic carrier packaging machine according to claim 5, characterized in that: The sealing device includes a sealing platform, a first pressure roller, a second pressure roller, a drive wheel, and edge pressing plates. A carrier tape channel is provided on the sealing platform, through which the carrier tape can pass. The first pressure roller presses the sealing roller onto the carrier tape. A protrusion is provided on the drive wheel, which can pass through the carrier tape. The second pressure roller presses onto the drive wheel, which can drive the carrier tape forward. Edge pressing plates are provided on both sides of the carrier tape channel, which can press the edges of the carrier tape.

10. A fully automatic carrier packaging machine according to claim 9, characterized in that: The sealing device also includes a smoothing rod and a second CCD camera; the first end of the smoothing rod is hinged to the sealing platform; the second end of the smoothing rod is provided with a fourth sensor; the second CCD camera is located on the upper side of the sealing platform.

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