Multi-flavor instant noodle feeding production equipment

Abstract

The utility model relates to a kind of multi-flavor instant noodle production equipment, to solve the problems of low efficiency, insufficient precision, low degree of automation etc. in the process of existing equipment in ingredient feeding. The equipment includes rack, conveyor belt and feeder, feeder is located above conveyor belt, consisting of feeding shell, driving motor, feeding roller etc. Feeding roller is equipped with multiple storage groove positions, for storing different taste ingredient packages. Feed channel is equipped with cutting mechanism, feeding mechanism, feed valve and detection sensor, realizing the automatic cutting, conveying and accurate feeding of ingredient. Discharge valve adopts arc-shaped baffle and steering gear combination, cooperates with second empty position detection sensor, realizes accurate control and rapid response. The utility model improves production efficiency, feeding accuracy and automation level significantly through optimizing structure design and intelligent control, reduces production cost, with higher practicality and broad application prospect.

Description

Technical Field

[0001] This utility model relates to the field of instant noodle production technology, and in particular to a multi-flavor instant noodle dispensing production equipment. Background Technology

[0002] With the continuous development of the food industry, instant noodles, as a fast and convenient food, are experiencing increasing market demand. To meet consumers' needs for different flavors of instant noodles, manufacturers need to accurately dispense multiple flavor ingredients during the production process. However, existing instant noodle production equipment has many shortcomings in terms of multi-flavor ingredient dispensing.

[0003] Traditional instant noodle production equipment typically uses a single feeding method, which cannot simultaneously meet the needs of multiple flavors. In the production of multi-flavor instant noodles, frequent changes to the feeding device or manual intervention are required, which not only reduces production efficiency but also increases production costs. Furthermore, existing feeding equipment has deficiencies in the accuracy and stability of ingredient dispensing, easily leading to uneven dispensing, leakage, or blockages, affecting product quality and production efficiency.

[0004] To address these issues, some improved ingredient dispensing devices have emerged on the market. However, most of these devices are complex in structure, expensive, and difficult to automate. For example, some devices use multiple independent dispensing units to dispense different flavorings, but this design not only occupies a large space but also increases the difficulty of maintenance. Furthermore, these devices lack effective detection and feedback mechanisms during ingredient dispensing, making it impossible to monitor the dispensing status in real time, resulting in inconsistent dispensing accuracy. Utility Model Content

[0005] This invention aims to solve the problems existing in the prior art by providing a multi-flavor instant noodle dispensing production equipment that can efficiently and accurately dispense multi-flavor ingredient packets.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A multi-flavor instant noodle dispensing production equipment includes a frame, a conveyor belt, and a feeder. The conveyor belt and the feeder are installed on the frame. The feeder is located above the conveyor belt. The feeder includes a feeding shell, a drive motor, and a feeding roller. The feeding shell has a storage cylinder cavity inside, and the feeding roller is installed inside the storage cylinder cavity. Multiple storage slots are opened on the circumferential surface of the feeding roller. The drive motor is fixedly installed on the feeding shell, and the output shaft of the drive motor is fixedly connected to the feeding roller. The top of the feeding shell has multiple feeding channels. The feeding channels are equipped with feeding valves, feeding detection sensors, and first empty space detection sensors. The feeding detection sensors and the first empty space detection sensors are respectively... The feed detection sensor is located on the upper and lower sides of the feed valve to detect whether a material bag is entering the feed channel. The first empty space detection sensor is used to detect whether a material bag is stored in the storage tank located below the feed channel. The bottom of the feeding shell is provided with multiple first discharge channels. The lower ends of the multiple first discharge channels are connected to a second discharge channel. The first discharge channel is provided with a discharge valve and a second empty space detection sensor. The second empty space detection sensor is located on the upper side of the discharge valve and is used to detect whether a material bag is stored in the storage tank located above the first discharge channel. The second discharge channel is provided with a discharge detection sensor, which is used to detect whether a material bag is discharged from the second discharge channel.

[0007] In a further improvement, the drive motor is installed at the center of the storage cylinder cavity, and the drive motor is fixedly connected to the inside of the storage cylinder cavity. A cavity for accommodating the drive motor is provided on one side of the feeding roller.

[0008] To further improve the design, the upper end of the feeding channel is equipped with a cutting mechanism and a feeding mechanism.

[0009] In a further improvement, the feed valve includes a gate and a telescopic rod, with one end of the telescopic rod fixedly connected to the feeding housing and the other end of the telescopic rod fixedly connected to the gate.

[0010] To further improve the design, a first empty space detection sensor is fixedly installed on the gate plate.

[0011] In a further improvement, the discharge valve includes an arc-shaped baffle plate and a servo motor. The servo motor is fixedly connected to the feeding housing, and the arc-shaped baffle plate is fixedly installed on the output end of the servo motor.

[0012] To further improve the design, a second gap detection sensor is fixedly installed on the arc-shaped baffle plate.

[0013] The beneficial effects of this utility model are:

[0014] 1. Improve production efficiency: The design of multi-channel feeding and storage tanks allows for the simultaneous addition of ingredients of various flavors, avoiding frequent changes in feeding devices or manual intervention, and significantly improving production efficiency.

[0015] 2. Improved feeding accuracy: Real-time monitoring by the feed detection sensor, empty space detection sensor, and discharge detection sensor, combined with precise control of the drive motor and servo motor, ensures the accuracy and stability of feeding, avoiding problems such as leakage and blockage.

[0016] 3. Achieve automated control: By adopting an intelligent detection and control mechanism, the entire process of ingredient dispensing is automated, reducing manual labor intensity and lowering production costs.

[0017] 4. Compact structure and low cost: The reasonable design makes the equipment compact and occupies little space, while reducing the manufacturing and maintenance costs of the equipment, resulting in a high cost performance.

[0018] 5. High adaptability: The feeder of this utility model can adapt to the feeding needs of ingredients of different specifications and flavors, and has wide applicability. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main cross-section of the present invention;

[0020] Figure 2 for Figure 1 Schematic diagram of the cross-sectional structure at point AA;

[0021] Figure 3 for Figure 1 Enlarged schematic diagram of the local structure at point B;

[0022] Figure 4 This is a schematic diagram of the feed valve in the open state;

[0023] Figure 5 for Figure 1 Enlarged schematic diagram of the local structure at point C;

[0024] Figure 6 This is a schematic diagram of the discharge valve in the open state.

[0025] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Conveyor belt; 3. Feeder; 4. Feeding housing; 5. Drive motor; 6. Feeding roller; 7. Storage cylinder cavity; 8. Storage trough; 9. Feeding channel; 10. Feeding valve; 11. Feeding detection sensor; 12. First empty space detection sensor; 13. First discharge channel; 14. Second discharge channel; 15. Discharge valve; 16. Second empty space detection sensor; 17. Discharge detection sensor; 18. Cavity; 19. Cutting mechanism; 20. Feeding mechanism; 21. Gate; 22. Telescopic rod; 23. Arc-shaped baffle plate; 24. Servo motor. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings:

[0027] See attached document Figure 1 This embodiment describes a multi-flavor instant noodle dispensing production device, including a frame 1, a conveyor belt 2, and a feeder 3. The conveyor belt 2 and the feeder 3 are mounted on the frame 1, with the feeder 3 located above the conveyor belt 2. The feeder 3 includes a feeding housing 4, a drive motor 5, and a feeding roller 6. The feeding housing 4 has a storage cylinder 7 inside, and the feeding roller 6 is installed inside the storage cylinder 7. Multiple storage slots 8 are formed on the circumferential surface of the feeding roller 6. The drive motor 5 is fixedly mounted on the feeding housing 4, and the output shaft of the drive motor 5 is fixedly connected to the feeding roller 6. The top of the feeding housing 4 has multiple feeding channels 9, and each feeding channel 9 is equipped with a feeding valve 10, a feeding detection sensor 11, and a first empty space detection sensor 12. The feeding detection sensor 11 and the first empty space detection sensor 12 are respectively located at the feeding valve 10. On the upper and lower sides, the feeding detection sensor 11 is used to detect whether there is a material bag entering the feeding channel 9, and the first empty space detection sensor 12 is used to detect whether there is a material bag stored in the storage tank 8 located below the feeding channel 9. The bottom of the feeding shell 4 is provided with multiple first discharge channels 13, and the lower ends of the multiple first discharge channels 13 are connected to a second discharge channel 14. The first discharge channel 13 is provided with a discharge valve 15 and a second empty space detection sensor 16. The second empty space detection sensor 16 is located above the discharge valve 15 and is used to detect whether there is a material bag stored in the storage tank 8 located above the first discharge channel 13. The second discharge channel 14 is provided with a discharge detection sensor 17, which is used to detect whether there is a material bag discharged from the second discharge channel 14.

[0028] To facilitate the description of its working principle, the equipment achieves precise coordination and control of various components through electrical connections with the control system. Specifically, the control system is connected to the drive motor 5 via a motor driver, using PWM signals or analog voltage signals to adjust the motor's speed and direction, thereby controlling the rotation of the feeding roller 6. Simultaneously, the control system is connected to the feed detection sensor 11, the first empty space detection sensor 12, the second empty space detection sensor 16, and the discharge detection sensor 17 via signal lines, receiving digital signals from these sensors and monitoring the status of the feed channel 9, the storage tank 8, and the first and second discharge channels 13 and 14 in real time to ensure accurate material delivery. Furthermore, the control system controls the opening and closing of the feed valve 10 via solenoid valves, telescopic rods, or motor drivers, and controls the opening and closing of the discharge valve 15 via solenoid valves or servo motor drivers, thereby achieving precise material delivery and smooth channel control. Through this electrical connection, the control system can efficiently process sensor signals and output corresponding control commands to drive the actuators, ensuring the automated and precise operation of the entire delivery process.

[0029] This utility model's multi-flavor instant noodle dispensing production equipment achieves precise dispensing of various flavor ingredients through a feeder. Its working process is as follows:

[0030] 1. Ingredients enter the feeding channels. Different flavored ingredient packets are sequentially fed into multiple feeding channels 9 of the feeder via a conveying system. Each feeding channel 9 is equipped with a feeding detection sensor 11 and a first empty space detection sensor 12, located on the upper and lower sides of the feeding valve 10, respectively. When a packet enters the feeding channel 9, the feeding detection sensor 11 detects the presence of the packet and transmits a signal to the control system.

[0031] 2. Detect the status of the storage tank. After receiving the signal from the feed detection sensor 11, the control system will further check the status of the first empty space detection sensor 12. The first empty space detection sensor 12 is used to detect whether there is already a material bag stored in the storage tank 8. If the storage tank 8 is empty, the control system will open the feed valve 10 to allow the material bag to enter the storage tank 8; if there is already a material bag in the storage tank 8, the feed valve 10 will remain closed to prevent the material bag from accumulating.

[0032] 3. Material Packet Storage and Waiting. After the material pack enters the storage tank 8 through the feed valve 10, it will be temporarily stored in the storage tank 8 of the feeding roller 6, waiting to be dispensed. At this time, the first empty space detection sensor 12 will continuously monitor the status of the storage tank 8 to ensure the correct storage of the material pack.

[0033] 4. Feeding Roller Rotation and Dispensing. When the instant noodle buckets on conveyor belt 2 reach the predetermined position, the control system starts the drive motor 5, and the output shaft of the drive motor 5 drives the feeding roller 6 to rotate. The rotation of the feeding roller 6 moves the noodle packet in the storage trough 8 to the discharge position. At this time, the second empty space detection sensor 16 detects whether there is a noodle packet in the storage trough 8. If a noodle packet is detected, the discharge valve 15 opens, and the noodle packet enters the second discharge channel 14 through the first discharge channel 13.

[0034] 5. Packet Discharge and Monitoring. The pack is discharged through the second discharge channel 14 and finally placed onto the instant noodles on the conveyor belt 2. A discharge detection sensor 17 is installed on the second discharge channel 14 to detect whether a pack is discharged from the second discharge channel 14. If the discharge detection sensor 17 detects the discharge of a pack, the control system confirms successful dispensing; if no pack is detected, the control system will issue an alarm or take corresponding remedial measures to ensure the accuracy and reliability of dispensing.

[0035] 6. Cyclic Operation. The feeding roller 6 continues to rotate, sequentially feeding the material packets from other storage slots 8 onto the instant noodles on the conveyor belt 2. By rationally designing the rotation angle and speed of the feeding roller 6, and controlling the opening and closing timing of the inlet valve 10 and outlet valve 15, the equipment can achieve precise feeding of various flavor ingredients, meeting the production needs of multi-flavor instant noodles.

[0036] Through the above-described process, the multi-flavor instant noodle dispensing production equipment of this invention achieves efficient and precise dispensing of ingredients. At the same time, through the coordinated work of sensors and control systems, the automation and stability of the dispensing process are ensured.

[0037] As attached Figure 2 As shown, in the original multi-flavor instant noodle dispensing production equipment, the installation position and method of the drive motor 5 may affect the stability and operating accuracy of the feeding roller 6. Furthermore, traditional installation methods may require additional support structures, which not only increases the complexity and cost of the equipment but also occupies more space. Therefore, the drive motor 5 is installed in the center of the storage cylinder 7, and the drive motor 5 is fixedly connected to the inside of the storage cylinder 7. A recess 18 is provided on one side of the feeding roller 6 to accommodate the drive motor 5. The tight fit between the drive motor 5 and the feeding roller 6, as well as the design of the recess 18, saves internal space. This compact structural design makes the entire feeder smaller and more rationally laid out, suitable for installation and use in limited production spaces, improving the space utilization rate of the equipment. The rotation of the feeding roller 6 is smoother and more precise, which not only improves the accuracy of ingredient dispensing but also enhances the overall operating efficiency and performance of the equipment.

[0038] The dispensing of ingredient packets typically requires manual intervention, especially in the cutting and conveying stages. This manual operation is not only inefficient but also prone to uneven cutting and unstable conveying, thus affecting the accuracy of ingredient dispensing and production efficiency. Furthermore, manual operation can increase labor intensity and production costs, reducing the degree of automation in production. (See attached document) Figure 1 By installing a cutting mechanism 19 and a feeding mechanism 20 at the upper end of the feeding channel 9, the automatic cutting and conveying of ingredient packages is achieved. The feeding mechanism 20 smoothly conveys the package belt to the feeding channel 9. The cutting mechanism 19 can accurately cut large ingredient packages into smaller pieces suitable for dispensing. This automated design reduces manual intervention, improves production efficiency, and reduces labor intensity.

[0039] As attached Figure 3 and attached Figure 4 As shown, the feed valve 10 includes a gate 21 and a telescopic rod 22. One end of the telescopic rod 22 is fixedly connected to the feeding housing 4, and the other end is fixedly connected to the gate 21. The telescopic rod 22 is typically electrically or pneumatically driven, enabling rapid response to commands from the control system and rapid opening and closing of the gate 21. Compared to traditional manual operation or solenoid valve control, this design significantly improves the valve's response speed, thereby enhancing the overall production efficiency of the equipment.

[0040] To optimize the sensor's installation position and detection effect, a first empty space detection sensor 12 is fixedly installed on the gate 21. It directly faces the storage tank 8, making the distance between the sensor and the storage tank 8 closer, resulting in a more direct and stable detection signal. This design enables more accurate detection of whether there are material packages stored in the storage tank 8, avoiding detection errors caused by mechanical interference or space limitations.

[0041] As attached Figure 5 and attached Figure 6 As shown, the discharge valve 15 includes an arc-shaped baffle plate 23 and a servo motor 24. The servo motor 24 is fixedly connected to the feeding housing 4, and the arc-shaped baffle plate 23 is fixedly installed on the output end of the servo motor 24. The servo motor 24 can achieve high-precision angle control. Through the instructions of the control system, it can precisely adjust the opening and closing angle of the arc-shaped baffle plate 23, thereby achieving precise control of the material bag dispensing. This high-precision control method significantly improves the accuracy of material dispensing, ensuring that each material bag can be accurately dispensed to the designated position. The servo motor 24 has a fast response speed and can complete the opening and closing action of the arc-shaped baffle plate 23 in a short time. Compared with traditional solenoid valves or manual control, the servo motor 24 can respond to the instructions of the control system more quickly, thereby improving the operating efficiency of the equipment and reducing the waiting time for material bag dispensing.

[0042] To optimize the sensor's installation position and detection effect, a second empty space detection sensor 16 is fixedly installed on the arc-shaped baffle 23, bringing the sensor closer to the storage tank 8 and resulting in a more direct and stable detection signal. This design enables more accurate detection of whether there is a material package stored in the storage tank 8, avoiding detection errors caused by mechanical interference or space limitations. By installing the second empty space detection sensor 16 on the arc-shaped baffle 23, the equipment can monitor the status of the storage tank 8 in real time. When a material package is detected in the storage tank 8, the control system can precisely control the action of the servo motor 24 to open the arc-shaped baffle 23, allowing the material package to smoothly pass through the discharge channel and be placed into the instant noodle bucket on the conveyor belt 2.

[0043] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art should understand that various changes in form and detail are possible within the scope of the claims.

Claims

1. A multi-flavor instant noodle dispensing production device, comprising a frame (1), a conveyor belt (2), and a feeder (3), wherein the conveyor belt (2) and the feeder (3) are mounted on the frame (1), and the feeder (3) is located above the conveyor belt (2), characterized in that: The feeder (3) includes a feeding housing (4), a drive motor (5), and a feeding roller (6). The feeding housing (4) has a storage cylinder cavity (7) inside, and the feeding roller (6) is installed inside the storage cylinder cavity (7). Multiple storage slots (8) are opened on the circumferential surface of the feeding roller (6). The drive motor (5) is fixedly installed on the feeding housing (4), and the output shaft of the drive motor (5) is fixedly connected to the feeding roller (6). The top of the feeding housing (4) has multiple feeding channels (9). The feeding channels (9) are equipped with a feeding valve (10), a feeding detection sensor (11), and a first empty space detection sensor (12). The feeding detection sensor (11) and the first empty space detection sensor (12) are located on the upper and lower sides of the feeding valve (10), respectively. The feeding detection sensor (11) is used to detect whether there is any empty space in the feeding channel (9). When the material bag enters, the first empty space detection sensor (12) is used to detect whether there is a material bag stored in the storage tank (8) located below the feeding channel (9). The bottom of the feeding shell (4) is provided with multiple first discharge channels (13). The lower ends of the multiple first discharge channels (13) are connected to a second discharge channel (14). The first discharge channel (13) is provided with a discharge valve (15) and a second empty space detection sensor (16). The second empty space detection sensor (16) is located above the discharge valve (15). The second empty space detection sensor (16) is used to detect whether there is a material bag stored in the storage tank (8) located above the first discharge channel (13). The second discharge channel (14) is provided with a discharge detection sensor (17). The discharge detection sensor (17) is used to detect whether there is a material bag discharged from the second discharge channel (14).

2. The multi-flavor instant noodle dispensing production equipment according to claim 1, characterized in that: The drive motor (5) is installed at the center of the storage cylinder cavity (7), and the drive motor (5) is fixedly connected to the inside of the storage cylinder cavity (7). A cavity (18) for accommodating the drive motor (5) is provided on one side of the feeding roller (6).

3. The multi-flavor instant noodle dispensing production equipment according to claim 1, characterized in that: The upper end of the feeding channel (9) is provided with a cutting mechanism (19) and a feeding mechanism (20).

4. The multi-flavor instant noodle dispensing production equipment according to claim 1, characterized in that: The feed valve (10) includes a gate (21) and a telescopic rod (22). One end of the telescopic rod (22) is fixedly connected to the feeding housing (4), and the other end of the telescopic rod (22) is fixedly connected to the gate (21).

5. The multi-flavor instant noodle dispensing production equipment according to claim 4, characterized in that: The first empty space detection sensor (12) is fixedly installed on the gate (21).

6. The multi-flavor instant noodle dispensing production equipment according to claim 1, characterized in that: The discharge valve (15) includes an arc-shaped baffle plate (23) and a servo motor (24). The servo motor (24) is fixedly connected to the feeding housing (4), and the arc-shaped baffle plate (23) is fixedly installed on the output end of the servo motor (24).

7. The multi-flavor instant noodle dispensing production equipment according to claim 6, characterized in that: The second empty space detection sensor (16) is fixedly installed on the arc-shaped baffle plate (23).

Images