A burner packaging mechanism

Abstract

The utility model provides a kind of burner packaging mechanism, belong to packaging technical field.The burner packaging mechanism includes the box of rectangle;Further include fixed inner bag, it is placed in box cooperation;Fixed inner bag includes two long side plates and two short side plates, cover plate and bottom plate, it forms the rectangle cavity structure that can be closed;Rectangle cavity structure is cooperatively arranged with the grid structure that is formed by transverse partition and longitudinal vertical plate cross intersection;Positioning hole that is cooperated with the external shape structure of burner is opened on transverse partition or longitudinal vertical plate;Fixed inner bag is processed by pearl wool foam board and XPS extruded sheet.The utility model processes fixed inner bag by pearl wool foam board and XPS extruded sheet, adopts horizontal type suspended three-dimensional lightweight protective packaging design, modularization separates and positions fixed burner, overall processing cost is low, effectively avoids the collision and extrusion in the process of transportation, can further reduce burner damage risk.

Description

Technical Field

[0001] This utility model relates to the field of packaging technology, and in particular to a burner packaging mechanism. Background Technology

[0002] In the chemical vapor deposition (CVD) process for synthesizing high-quality ultraviolet fused silica glass, the burner is a crucial component, its importance self-evident. Burners are silica glass products, assembled from various thin-walled quartz tubes. The finished product has a complex shape and is a high-value, fragile item, making it extremely susceptible to damage during transportation. Traditional methods often use bubble wrap for complete protection, but this still cannot effectively prevent burner damage. Utility Model Content

[0003] This utility model provides a burner packaging mechanism that uses pearl cotton foam board and XPS extruded board to process a fixed inner liner. It adopts a horizontal suspended three-dimensional lightweight protective packaging design, modularly divides and positions the burner, has low overall processing cost, effectively avoids collisions and squeezing during transportation, and can further reduce the risk of burner damage.

[0004] The technical solution adopted in this utility model is:

[0005] A burner packaging mechanism includes a rectangular box body and a fixed inner liner fitted inside the box body. The fixed inner liner includes two long side plates and two short side plates, which are arranged alternately and meet end to end to form a rectangular frame structure. The top and bottom of the rectangular frame structure are respectively provided with a cover plate and a bottom plate, which cooperate to form a closable rectangular cavity structure. A grid-like structure composed of transverse partitions and longitudinal uprights is arranged inside the rectangular cavity structure. The transverse partitions or the longitudinal uprights have positioning holes that match the shape of the burner. The long side plates, the short side plates, the bottom plate, and the cover plate are made of pearl cotton foam board. The transverse partitions and the longitudinal uprights are made of XPS extruded board.

[0006] Furthermore, the various components of the fixed inner liner are independent of each other, or all or part of the remaining components are combined except for the transverse partition or the longitudinal upright plate used for fixing the burner.

[0007] Furthermore, the number of the transverse partitions or the longitudinal uprights used for fixing the burner is two or more.

[0008] Furthermore, the ratio of the thickness of the pearl cotton foam board to the thickness of the XPS extruded board is 0.8:1 to 1:1.

[0009] Furthermore, the ratio of the thickness of the pearl cotton foam board to the thickness of the XPS extruded board is 0.8:1.

[0010] Furthermore, the transverse partition or the longitudinal vertical plate used for fixing the burner is a single piece of plate, and the longitudinal vertical plate or the transverse partition that forms the grid-like structure is either a single piece or multiple independent pieces.

[0011] Furthermore, the box body is a plastic box or a corrugated cardboard box.

[0012] Furthermore, the burner nozzle is sealed with paraffin wax.

[0013] The beneficial effects of this utility model are:

[0014] Compared to traditional bubble wrap wrapping, the burner packaging mechanism in this invention utilizes pearl cotton foam board and XPS extruded board to create a fixed inner liner. Long side plates, short side plates, a bottom plate, and a cover plate effectively absorb and disperse external forces, providing impact resistance and cushioning to absorb vibrations and protect the brittle burner. Horizontal partitions and vertical plates have good compressive strength and provide some cushioning, and the burner is stably fixed via positioning holes. This invention employs a horizontal, suspended, three-dimensional, lightweight protective packaging design, with modular separation and positioning to fix the burner. The overall processing cost is low, effectively avoiding collisions and compression during transportation, further reducing the risk of burner damage. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a three-dimensional structural diagram of the burner packaging mechanism in the embodiment.

[0017] Figure 2 This is a schematic diagram of the inner liner structure in the embodiment.

[0018] Figure 3 This is a schematic diagram of the combined structure of the inner liner and burner in the embodiment.

[0019] The attached figures are labeled as follows:

[0020] 100 - Box body; 200 - Fixed inner liner.

[0021] 210 - Long side plate; 220 - Short side plate; 230 - Bottom plate; 240 - Cover plate; 250 - Transverse partition; 260 - Longitudinal vertical plate; 270 - Positioning hole. Detailed Implementation

[0022] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0023] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this invention.

[0024] The embodiments of the utility model will now be described in detail with reference to the accompanying drawings.

[0025] Figure 1 This is a three-dimensional structural diagram of the burner packaging mechanism in the embodiment. Figure 2 This is a schematic diagram of the inner liner structure in the embodiment. Figure 3 This is a schematic diagram of the combined structure of the inner liner and burner in an embodiment. Figures 1-3 As shown, the burner packaging mechanism includes a rectangular box 100 and a fixed inner liner 200. The length, width, and height of the fixed inner liner 200 are the same as the internal length, width, and height of the box 100. It is placed inside the box 100 to support and fix the burner, while providing impact resistance and cushioning; while the box 100 provides further impact protection for the fixed inner liner 200 and the burner.

[0026] The fixed inner liner 200 includes two long side plates 210 and two short side plates 220. The two long side plates 210 and the two short side plates 220 are arranged alternately, with their ends in contact, and finally enclose to form a rectangular frame structure. The bottom of the rectangular frame structure has a matching bottom plate 230, and the top of the rectangular frame structure has a matching cover plate 240. Thus, the long side plates 210, short side plates 220, bottom plate 230 and cover plate 240 cooperate to form a roughly enclosed rectangular cavity structure. Furthermore, the long side panel 210, short side panel 220, bottom panel 230, and cover panel 240 are made of pearl cotton foam board, which is soft and lightweight. Compared with traditional foam board, it has better toughness and impact resistance, and is more environmentally friendly. The independent bubble structure of pearl cotton foam board can effectively absorb and disperse external forces. Its tensile strength can reach 3.4 kg / cm², and its tear strength can reach 2.6 kg / cm². It can still maintain its shape and performance after repeated impacts. It is lightweight but strong, and can be bent, cut, and laminated. It is very suitable for customized irregular-shaped packaging. Importantly, it can be recycled to reduce white pollution.

[0027] The rectangular cavity structure is also provided with two transverse partitions 250 and two longitudinal vertical plates 260. The height of the transverse partitions 250 is less than the internal height of the sealable rectangular cavity structure, and its length is the same as the distance between the two short side plates 220. The two transverse partitions 250 are arranged in a vertical parallel manner, and their two ends abut against the corresponding short side plates 220 respectively. The height of the longitudinal upright plate 260 is consistent with the internal height of the closable rectangular cavity structure, and its length is consistent with the distance between the two long side plates 210. Through slots are formed on both sides of its lower part along the thickness direction. The two longitudinal upright plates 260 are arranged vertically parallel, with their ends abutting against the corresponding long side plates 210. Two transverse partitions 250 pass through the through slots, forming a cross-shaped structure. The two transverse partitions 250 and the two longitudinal upright plates 260 form a grid-like structure, i.e., the rectangular cavity structure forms multiple adjustable grids. This allows for adaptation to different burner specifications based on the size of the burner body and air inlet pipe, precisely fixing fragile parts, providing sufficient structural stability, reducing packaging volume, and improving space utilization. Simultaneously, positioning holes 270 are also provided on the longitudinal upright plate 260 to match the burner's external structure. The corresponding parts of the burner are held in place within the positioning holes 270, thus achieving suspended support and fixation of the burner by the longitudinal upright plate 260. Furthermore, the transverse partition 250 and the longitudinal vertical panel 260 are made of XPS extruded board, with a compressive strength of 150-700 kPa. They are not easily deformed under pressure, are lightweight, easy to cut and transport, and have good resistance to deformation.

[0028] Compared to traditional bubble wrap wrapping, the burner packaging mechanism in this embodiment utilizes pearl cotton foam board and XPS extruded board to create a fixed inner liner. The long side plates, short side plates, bottom plate, and cover plate effectively absorb and disperse external forces, providing impact resistance and cushioning to absorb vibrations and protect the brittle burner. The transverse partitions and longitudinal uprights have good compressive strength and a certain degree of cushioning, and the burner can be stably fixed through the positioning holes. This embodiment adopts a horizontal, suspended, three-dimensional, lightweight protective packaging design, with modular separation and positioning to fix the burner. The overall processing cost is low, effectively avoiding collisions and compression during transportation, and further reducing the risk of burner damage.

[0029] It should be noted that when the transverse partition 250 and the longitudinal vertical plate 260 form a cross-shaped structure, a through slot can be opened in the lower part of the transverse partition 250 for the longitudinal vertical plate 260 to pass through, or through slots can be opened in the upper and lower parts of the transverse partition 250 and the longitudinal vertical plate 260 respectively, and then combined, as long as the final grid-like structure can be confined within the sealable rectangular cavity structure and does not wobble. The positioning hole 270 can also be set on the transverse partition 250, that is, the transverse partition 250 suspends and supports and fixes the burner. The transverse partition 250 can also be multiple independent pieces, respectively arranged between the short side plate 220 and the longitudinal vertical plate 260 to stably support the longitudinal vertical plate 260.

[0030] In the optimized technical solution of this embodiment, the long side plate 210, short side plate 220, bottom plate 230, cover plate 240, transverse partition 250, and longitudinal upright plate 260 that make up the fixed inner liner 200 can be independent of each other or partially combined into one unit. For example, the long side plate 210, short side plate 220, and bottom plate 230 can be combined; another example is the combination of the long side plate 210, short side plate 220, bottom plate 230, and cover plate 240, with the cover plate 240 being liftable; yet another example is the combination of the long side plate 210, short side plate 220, bottom plate 230, and transverse partition 250. That is, except for the transverse partition 250 or longitudinal upright plate 260 used to support and fix the burner, the rest can be combined into one unit as needed. In this embodiment, when the components are separate structures, it is convenient to adjust them during installation, while partial combination can improve packaging efficiency.

[0031] In the optimized technical solution of this embodiment, the number of transverse baffles 250 or longitudinal baffles 260 used to support and fix the burner can be two or more, so as to provide more levels of support and protection from the length direction of the burner.

[0032] In this optimized technical solution, the ratio of the thickness of the pearl cotton foam board used for processing the long side plate 210, short side plate 220, bottom plate 230, and cover plate 240 to the thickness of the XPS extruded board used for processing the transverse partition 250 and longitudinal vertical plate 260 is 0.8:1 to 1:1, preferably 0.8:1 (for example, the pearl cotton foam board is 4cm thick and the XPS extruded board is 5cm thick). This embodiment, by optimizing the thickness ratio, further reduces processing costs while ensuring burner safety.

[0033] In the optimized technical solution of this embodiment, the box 100 can be a plastic box or a corrugated cardboard box. Plastic boxes have high durability and high compressive strength, while corrugated cardboard boxes have low cost and a certain degree of cushioning.

[0034] In the optimized technical solution of this embodiment, the burner's lamp opening is sealed with paraffin wax, which effectively prevents the wick from falling off due to shaking during transportation.

[0035] Taking a five-layer thickened corrugated cardboard box and a fixed inner liner 200 with a split structure as an example, the packaging process of this burner packaging mechanism is as follows:

[0036] 1. Preparation of packaging materials

[0037] a. Inner packaging materials: pearl cotton foam board, XPS extruded polystyrene board;

[0038] b. Outer packaging materials: Select matching custom-made cartons according to product specifications and dimensions, 1 carton / carton;

[0039] c. Auxiliary materials: tape, warning labels, packing tools, packing straps, packing buckles.

[0040] 2. Cutting of inner lining material

[0041] a. Cut the pearl cotton foam board into the following pieces using a cutting knife: two long side panels 210, two short side panels 220, one bottom panel 230, and one cover panel 240;

[0042] b. Cut XPS extruded board using a cutting knife: six horizontal partitions 250 and two vertical partitions 260; among them, use a hole expander to drill positioning holes 270 in the middle of the two vertical partitions 260.

[0043] 3. Folding the cardboard box

[0044] First, unfold the folded cardboard box, fold the four sides inward along the creases, close it to form a sealable bottom, and seal the bottom with tape (after folding the cardboard box, press the box towards the center with more force when sealing the bottom, the smaller the gap, the better).

[0045] 4. Burner support

[0046] a. First, align one vertical plate 260 degrees and then install it into the burner lamp body (18CM from the lamp opening);

[0047] b. Lay the burner horizontally so that the burning lamp body is parallel to the ground. Take another vertical plate 260, align it, and insert each air inlet pipe into the matching positioning hole 270 to support the burner.

[0048] 5. Pack and secure the burner.

[0049] a. Insert the bottom plate 230, two long side plates 210, and two short side plates 220 into the inner wall of the folded and sealed cardboard box in sequence;

[0050] b. Plan the internal space of the box, and place the horizontal burner, which is supported by the horizontal partition 250 and the vertical partition 260, into the carton smoothly, ensuring that the gaps at both ends in the length direction are basically equal.

[0051] c. Six transverse partitions 250 are placed on each side of the longitudinal vertical plate 260 to ensure that the burner is stable and does not shake.

[0052] 6. Sealing and Packing

[0053] a. Place the 240mm cover plate into the box, fold the four sides inward along the top crease, close it to form a sealable top, and seal the top with tape (when sealing the top, use more force to press the carton towards the middle, the smaller the gap, the better).

[0054] b. Mark the burner product number on the outside of the carton with a marker; attach a fragile item label to the side.

[0055] c. First, wrap the packing strap around the carton about 10cm from its length once. Use a packing tool to tighten the strap. Then, place a metal buckle at the joint and use pliers to wrap the buckle around the two layers of plastic packing strap, holding the strap in place to prevent it from coming loose. Repeat the above steps on the other side, for a total of 2 places per carton.

[0056] The above methods can standardize packaging structure and methods, improve packaging quality, and reduce waste generated during packaging and transportation. Specific technical effects are as follows:

[0057] 1. The lamp holder and wick are sealed with paraffin wax, which completely solves the problem of the wick falling off due to shaking during transportation.

[0058] 2. Reduced breakage rate: The breakage rate was reduced by 98%.

[0059] 3. Improved packaging efficiency: Packaging time was reduced from 30 minutes to 20 minutes, increasing efficiency by 33%.

[0060] 4. Reduced material costs: The cost of materials was reduced from 100 yuan to 50 yuan, a reduction of 50%.

Claims

1. A burner packaging mechanism comprising a rectangular box; characterized in that, It also includes a fixed inner liner, which is placed inside the housing; the fixed inner liner includes two long side plates and two short side plates, which are arranged alternately, and finally enclosed to form a rectangular frame structure; the top and bottom of the rectangular frame structure are respectively provided with matching cover plates and bottom plates, which cooperate to form a closable rectangular cavity structure; a grid-like structure composed of cross-shaped transverse partitions and longitudinal upright plates is arranged inside the rectangular cavity structure; the transverse partitions or the longitudinal upright plates have positioning holes that match the shape of the burner; the long side plates, the short side plates, the bottom plate and the cover plate are made of pearl cotton foam board; the transverse partitions and the longitudinal upright plates are made of XPS extruded board.

2. The burner packaging mechanism according to claim 1, characterized in that, The components of the fixed inner liner are independent of each other, or all or part of the remaining components are combined except for the transverse partition or the longitudinal upright plate used for fixing the burner.

3. The burner packaging mechanism according to claim 1, characterized in that, The number of the transverse baffles or the longitudinal baffles used for fixing the burner is two or more.

4. The burner packaging mechanism according to claim 1, characterized in that, The ratio of the thickness of the pearl cotton foam board to the thickness of the XPS extruded board is 0.8:1 to 1:

1.

5. The burner packaging mechanism according to claim 4, characterized in that, The thickness ratio of the pearl cotton foam board to the XPS extruded board is 0.8:

1.

6. The burner packaging mechanism according to claim 1, characterized in that, The transverse partition or the longitudinal vertical plate used for fixing the burner is a single plate, and the longitudinal vertical plate or the transverse partition that forms the grid-like structure is either a single piece or multiple independent pieces.

7. The burner packaging mechanism according to claim 1, characterized in that, The box is a plastic box or a corrugated cardboard box.

8. The burner packaging mechanism according to claim 1, characterized in that, The burner nozzle is sealed with paraffin wax.

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