Emulsified asphalt production raw material asphalt flow limiting device
Patent Information
- Application Number
- CN202521543718.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-07-23
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了一种乳化沥青生产原料沥青限流装置,解决了沥青在冷却后容易形成固体,而该装置中的沥青在流动至回流箱的内部后,容易使沥青附着在动力杆上,待冷却后,容易使动力杆上的沥青硬化,并且不便于对回流箱内的沥青进行清理,从而导致后续的动力杆不便于对调节板的位置进行调节,并且内部刮板上附着的沥青是始终处于罐体的内部,待沥青硬化后,不便于对其进行清理工作,降低该装置的使用效率的问题
1、该一种乳化沥青生产原料沥青限流装置,在使用乳化沥青生产原料沥青限流装置时,通过设置的储料管的上端为开口,能够在进行排料后,通过气缸将活塞刮板移动至储料管的上端,能够便捷的对刮板与锥形座进行清理,提高了储料管的清洁度;
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Figure CN224753246U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of asphalt flow limiting devices, specifically an asphalt flow limiting device for emulsified asphalt production raw materials. Background Technology
[0002] The emulsified asphalt production raw material asphalt flow limiting device is a device used to accurately control the flow rate of raw material asphalt, aiming to solve the problem of difficulty in accurate measurement due to the high viscosity and low fluidity of asphalt.
[0003] A search revealed Chinese patent publication number CN222041444U, which discloses a flow-limiting device for emulsified asphalt production raw material. The device includes a volumetric tank with an inlet pipe connected to its upper side and an outlet pipe connected to its bottom. An overflow port is located on the left side of the tank, and an adjusting plate is slidably connected to the overflow port. The adjusting plate is driven to slide within the overflow port by a power component. A return box is connected to the outer wall of the tank, and a return pipe is connected to the bottom of the return box. A scraper is connected inside the tank, and a telescopic rod is connected to the top of the scraper. The power component mechanically moves the adjusting plate vertically to adjust the flow-limiting capacity of the tank, preventing injury from hot asphalt splashing during manual operation. The adjusting plate and overflow port design allow for convenient and quick confirmation of the flow limit by injecting asphalt into the overflow point. The scraper removes asphalt adhering to the inner wall of the tank after flow, ensuring the accuracy of the asphalt flow after each flow restriction.
[0004] However, asphalt tends to solidify after cooling. In this device, asphalt tends to adhere to the power rod after flowing into the return tank. After cooling, the asphalt on the power rod hardens, making it difficult to clean the asphalt in the return tank. This makes it difficult for the subsequent power rod to adjust the position of the regulating plate. Furthermore, the asphalt adhering to the internal scraper is always inside the tank. After the asphalt hardens, it is difficult to clean, thus reducing the efficiency of the device. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a flow-limiting device for emulsified asphalt production raw materials. This device solves the problems of asphalt easily solidifying after cooling, and the asphalt adhering to the power rod after flowing into the return tank. Upon cooling, the asphalt on the power rod hardens, making it difficult to clean the asphalt in the return tank. This results in difficulty in adjusting the position of the adjusting plate using the subsequent power rod. Furthermore, the asphalt adhering to the internal scraper remains inside the tank, and after hardening, it is difficult to clean, thus reducing the device's efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a flow-limiting device for emulsified asphalt production raw material, comprising a storage pipe and a piston scraper. A support ring is fixedly sleeved around the lower end of the storage pipe, and multiple support columns are fixedly installed at equal intervals at the lower end of the support ring. A U-shaped frame is fixedly installed at the upper end of the storage pipe, and a support plate is provided inside the U-shaped frame. The piston scraper is located at the lower end of the support plate, and the piston scraper and support plate are fixedly connected by a support rod. A conical seat is rotatably connected to the lower end of the piston scraper. A rotary motor is fixedly installed at the upper end of the piston scraper, and the output shaft of the rotary motor passes through the interior of the piston scraper and is fixedly connected to the upper end of the conical seat. A cylinder is fixedly installed at the upper end of the U-shaped frame, and the output shaft of the cylinder passes through the interior of the U-shaped frame and is fixedly connected to the upper end of the support plate.
[0007] Preferably, an inlet pipe is fixedly installed inside the upper right side wall of the storage pipe, and multiple inclined pipes are fixedly installed at equal intervals inside the left side wall of the storage pipe. A first valve is fixedly installed inside each inclined pipe, and the same overflow pipe is fixedly connected to the left end of each inclined pipe. A storage bottle is sleeved on the lower end of the overflow pipe, thereby facilitating the flow restriction of the asphalt injected into the storage pipe.
[0008] Preferably, the storage pipe is welded with a tapered tube and is located at the lower end of the tapered seat. A discharge pipe is fixedly installed at the lower end of the tapered tube, and a second valve is fixedly installed inside the discharge pipe to facilitate the discharge operation.
[0009] Preferably, the upper end of the storage tube is open, and the sidewalls of the piston scraper and the support plate are slidably attached to the inner sidewall of the storage tube, and the piston scraper is tightly attached to the inner sidewall of the storage tube, thereby facilitating the piston scraper and the support plate to enter the interior of the storage tube.
[0010] Preferably, scrapers are fixedly installed at equal intervals on the sidewalls of the conical seat. The sidewalls of the scrapers are parallel to the sidewalls of the conical seat, and the diameter of the cone formed between the corresponding scraper sidewalls matches the internal diameter of the conical tube. The longitudinal height of the conical seat matches the longitudinal depth of the conical tube, thereby facilitating the complete cleaning of the inside of the storage tube.
[0011] Preferably, the height of the U-shaped frame is greater than the distance between the support plate and the two side walls of the conical seat, thereby facilitating the complete movement of the conical seat to the outside of the storage tube.
[0012] This utility model provides a flow-limiting device for asphalt raw material in emulsified asphalt production. It has the following beneficial effects: 1. The emulsified asphalt production raw material asphalt flow limiting device, when using the emulsified asphalt production raw material asphalt flow limiting device, by setting the upper end of the storage pipe as an opening, after the material is discharged, the piston scraper can be moved to the upper end of the storage pipe by the cylinder, which can conveniently clean the scraper and the conical seat, and improve the cleanliness of the storage pipe. 2. The emulsified asphalt production raw material asphalt flow limiting device, when used, through the cooperation between the set piston scraper and the storage tank, can make the air in the storage pipe squeezed by the downward pressure of the piston scraper after the inside of the storage pipe is sealed, so as to form a negative pressure inside, which can completely squeeze out the asphalt material inside, thereby improving the efficiency of asphalt discharge. 3. This emulsified asphalt production raw material asphalt flow limiting device, through the cooperation between the set inclined tube and the storage bottle, can change the opening and closing state of the corresponding inclined tube according to the position of asphalt flow limiting, and also facilitates the cleaning of the overflow pipe and storage bottle. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view of the present invention; Figure 3 This is a schematic diagram of the structure of this utility model.
[0014] In the diagram, 1. Storage pipe; 2. U-shaped frame; 3. Support plate; 4. Cylinder; 5. Rotary motor; 6. Piston scraper; 7. Conical seat; 8. Feed pipe; 9. Inclined pipe; 10. First valve; 11. Overflow pipe; 12. Storage bottle; 13. Support ring; 14. Support column; 15. Discharge pipe; 16. Second valve; 17. Conical pipe; 18. Scraper. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Example 1 Please see Figure 1-3This utility model provides a flow-limiting device for emulsified asphalt production raw material asphalt, including a storage pipe 1 and a piston scraper 6. A support ring 13 is fixedly sleeved on the lower end of the storage pipe 1, and multiple support columns 14 are fixedly installed at equal intervals on the lower end of the support ring 13. A U-shaped frame 2 is fixedly installed on the upper end of the storage pipe 1, and a support plate 3 is provided inside the U-shaped frame 2. The piston scraper 6 is located at the lower end of the support plate 3, and the piston scraper 6 and the support plate 3 are fixedly connected by a support rod. A conical seat 7 is rotatably connected to the lower end of the piston scraper 6, and a rotary motor 5 is fixedly installed on the upper end of the piston scraper 6. The output shaft of the rotary motor 5 passes through the piston. The scraper 6 is fixedly connected to the upper end of the conical seat 7. The upper end of the U-shaped frame 2 is fixedly installed with a cylinder 4. The output shaft of the cylinder 4 passes through the interior of the U-shaped frame 2 and is fixedly connected to the upper end of the support plate 3. After cleaning the interior of the storage pipe 1, the cylinder 4 is closed, and the support plate 3 is moved upward until the conical seat 7 is moved above the storage pipe 1. Then, the conical seat 7, scraper 18 and piston scraper 6 exposed outside the storage pipe 1 can be easily cleaned to prevent the hardening of the attached asphalt, which could cause the piston scraper 6 and conical seat 7 to jam or become unusable in subsequent use.
[0017] Example 2 To facilitate the input and output of asphalt materials, in this embodiment, as follows: Figure 1-3As shown, a feed pipe 8 is fixedly installed inside the upper right side wall of the storage pipe 1. Multiple inclined pipes 9 are fixedly installed at equal intervals inside the left side wall of the storage pipe 1. A first valve 10 is fixedly installed inside each inclined pipe 9. The left end of each inclined pipe 9 is fixedly connected to the same overflow pipe 11. A storage bottle 12 is sleeved at the lower end of the overflow pipe 11. A conical pipe 17 is welded to the storage pipe 1 and is located at the lower end of the conical seat 7. A discharge pipe 15 is fixedly installed at the lower end of the conical pipe 17. A second valve 16 is fixedly installed inside the discharge pipe 15. The upper... The end is open, and the sidewalls of the piston scraper 6 and the support plate 3 are slidably attached to the inner sidewall of the storage tube 1, and the piston scraper 6 is tightly attached to the inner sidewall of the storage tube 1. Scrapers 18 are fixedly installed at equal intervals on the sidewall of the conical seat 7. The sidewalls of the scrapers 18 are parallel to the sidewalls of the conical seat 7, and the diameter of the cone formed between the sidewalls of the scrapers 18 at corresponding positions matches the inner diameter of the conical tube 17. The longitudinal height of the conical seat 7 matches the longitudinal depth of the conical tube 17. U-shaped The height of frame 2 is greater than the distance between the support plate 3 and the two side walls of the conical seat 7. When injecting asphalt, cylinder 4 first moves the conical seat 7 to the outside of the storage pipe 1. Asphalt is then injected into the storage pipe 1 through the feed pipe 8. Before injection, the corresponding first valve 10 is opened according to the injection position. When the asphalt inside the storage pipe 1 reaches the position of the inclined pipe 9 corresponding to the opened first valve 10, it enters the discharge pipe 8 through the inclined pipe 9 and then into the storage bottle 12. Then stop the injection and close the first valve 10. Then open the cylinder 4 until the piston scraper 6 enters the storage pipe 1. Then open the second valve 16. At this time, a negative pressure is formed inside the storage pipe 1. When the piston scraper 6 moves downward, it compresses the air and can discharge the asphalt in the storage pipe 1 through the discharge pipe 15 until the conical seat 7 enters the conical tube 17. At the same time, turn on the rotary motor 5 to make the conical tube 17 drive the scraper 18 to rotate, which can clean the inner side wall of the conical tube 17.
[0018] It should be noted that, in this embodiment, as Figure 1-3As shown, during asphalt injection, the cylinder 4 first moves the conical seat 7 to the outside of the storage pipe 1, and then injects asphalt into the storage pipe 1 through the feed pipe 8. Before injection, the first valve 10 at the corresponding position is opened according to the injection position. When the asphalt inside the storage pipe 1 reaches the position of the inclined pipe 9 corresponding to the opened first valve 10, it will enter the discharge pipe 8 through the inclined pipe 9 and then into the storage bottle 12. Then, the injection is stopped, the first valve 10 is closed, and the cylinder 4 is opened again until the piston scraper 6 enters the storage pipe 1. Then, the second valve 16 is opened. At this time, a negative pressure is formed inside the storage pipe 1. When the piston scraper 6 moves downward, By compressing the air, the asphalt in the storage pipe 1 can be discharged outward through the discharge pipe 15 until the conical seat 7 enters the interior of the conical pipe 17. At the same time, the rotary motor 5 is turned on, causing the conical pipe 17 to drive the scraper 18 to rotate, which can clean the inner sidewall of the conical pipe 17. After cleaning the interior of the storage pipe 1, the cylinder 4 is closed, causing the support plate 3 to move upward until the conical seat 7 moves above the storage pipe 1. Then, the conical seat 7, scraper 18 and piston scraper 6 exposed outside the storage pipe 1 can be easily cleaned to prevent the attached asphalt from hardening and causing the piston scraper 6 and conical seat 7 to jam or become unusable in subsequent use.
[0019] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0020] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A flow-limiting device for emulsified asphalt production raw material, characterized in that: The system includes a storage pipe (1) and a piston scraper (6). A support ring (13) is fixedly sleeved on the lower end of the storage pipe (1), and multiple support columns (14) are fixedly installed at equal intervals on the lower end of the support ring (13). A U-shaped frame (2) is fixedly installed on the upper end of the storage pipe (1), and a support plate (3) is provided inside the U-shaped frame (2). The piston scraper (6) is located at the lower end of the support plate (3), and the piston scraper (6) and the support plate (3) are connected by a support. The piston scraper (6) is fixedly connected to a rod. The lower end of the piston scraper (6) is rotatably connected to a conical seat (7). The upper end of the piston scraper (6) is fixedly installed with a rotary motor (5). The output shaft of the rotary motor (5) passes through the interior of the piston scraper (6) and is fixedly connected to the upper end of the conical seat (7). The upper end of the U-shaped frame (2) is fixedly installed with a cylinder (4). The output shaft of the cylinder (4) passes through the interior of the U-shaped frame (2) and is fixedly connected to the upper end of the support plate (3).
2. The asphalt flow limiting device for emulsified asphalt production raw material according to claim 1, characterized in that: A feed pipe (8) is fixedly installed inside the upper right side wall of the storage pipe (1). Multiple inclined pipes (9) are fixedly installed at equal intervals inside the left side wall of the storage pipe (1). A first valve (10) is fixedly installed inside each of the inclined pipes (9). The left end of each inclined pipe (9) is fixedly connected to the same overflow pipe (11). A storage bottle (12) is sleeved at the lower end of the overflow pipe (11).
3. The asphalt flow limiting device for emulsified asphalt production raw material according to claim 1, characterized in that: The storage pipe (1) is welded with a tapered pipe (17) and is located at the lower end of the tapered seat (7). A discharge pipe (15) is fixedly installed at the lower end of the tapered pipe (17), and a second valve (16) is fixedly installed inside the discharge pipe (15).
4. The asphalt flow limiting device for emulsified asphalt production raw material according to claim 1, characterized in that: The upper end of the storage tube (1) is open, and the side walls of the piston scraper (6) and the support plate (3) are respectively slidably attached to the inner side wall of the storage tube (1), and the piston scraper (6) is tightly attached to the inner side wall of the storage tube (1).
5. The asphalt flow limiting device for emulsified asphalt production raw material according to claim 3, characterized in that: The sidewalls of the conical seat (7) are fixedly equipped with scrapers (18) at equal intervals. The sidewalls of the scrapers (18) are parallel to the sidewalls of the conical seat (7), and the diameter of the cone formed between the sidewalls of the scrapers (18) at corresponding positions matches the internal diameter of the conical tube (17). The longitudinal height of the conical seat (7) matches the longitudinal depth of the conical tube (17).
6. The asphalt flow limiting device for emulsified asphalt production raw material according to claim 1, characterized in that: The height of the U-shaped frame (2) is greater than the distance between the support plate (3) and the two side walls of the conical seat (7).
Citation Information
Patent Citations
Emulsified asphalt production raw material asphalt flow limiting device
CN222041444U