A tank convenient for loading and unloading
Patent Information
- Application Number
- CN202521925679.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: By setting a loading and unloading port near the bottom of the tank body, and equipping the loading and unloading port with a wafer-type butterfly valve, and a gas phase valve at the top of the tank body, the gas phase valve can cooperate with the wafer-type butterfly valve to control the flow rate of loading and unloading, achieving fast and residue-free loading and unloading, and reducing loading and unloading losses; the switch of the gas phase valve is connected to the first rotating handle of the wafer-type butterfly valve through an air pipe, so that when the wafer-type butterfly valve is opened, the gas phase valve will automatically open due to air pressure, and loading and unloading can be carried out under the action of gravity, avoiding the need for workers to climb to the top of the tank body to open the gas phase valve for loading and unloading, thus ensuring the personal safety of workers; an emergency shut-off valve is provided at the outlet of the wafer-type butterfly valve body, which can cut off the loading and unloading in case of emergency, ensuring safety.
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Figure CN224753248U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tank container technology, and in particular relates to a tank container that is easy to load and unload. Background Technology
[0002] Tank containers are used to transport liquid food products such as alcohol and oil, or liquid goods such as chemicals. After the liquid is loaded, it is transported to its destination by vehicle or ship. Upon arrival, loading and unloading are typically done from the bottom, using gravity to unload the liquid from the tank. However, during loading and unloading operations, problems often arise such as slow loading and unloading speeds and residual material, leading to wasted time and materials. Furthermore, residual material may pose a risk of explosion or contamination during subsequent loading and unloading operations, requiring the tank to be cleaned again, resulting in wasted manpower and resources.
[0003] Therefore, the technical problem to be solved by this utility model is how to design a tank cabinet that is efficient in loading and unloading and allows for thorough loading and unloading. Utility Model Content
[0004] This invention provides a tank container that facilitates loading and unloading, enabling rapid and residue-free loading and unloading, reducing material loss during loading and unloading, and lowering safety risks.
[0005] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution: This utility model provides a tank container that facilitates loading and unloading, including a tank container body. The tank container body has a loading and unloading port near its bottom. The tank container body also includes: An emergency shut-off valve includes a first rotating handle and a shut-off valve body, the inlet of which is connected to the loading and unloading port. The emergency shut-off valve is used to shut off the loading and unloading process of the tank. A wafer-type butterfly valve includes a second rotating handle and a butterfly valve body. The inlet of the butterfly valve body is connected to the outlet of the shut-off valve body. The wafer-type butterfly valve is used for loading and unloading materials inside the tank body. A gas phase valve is located on the top of the tank body. The switch of the gas phase valve is connected to the second rotating handle through a gas pipe. The gas phase valve is used to control the flow rate of loading and unloading materials when loading and unloading materials into and out of the tank body.
[0006] In some embodiments of this application, the connection port of the gas phase valve is connected to a pressurizing device, which is used to pressurize the inside of the tank body through the gas phase valve to accelerate the loading and unloading flow rate.
[0007] In some embodiments of this application, the pressurizing device includes a nitrogen booster device, and the pressure outlet of the nitrogen booster device is connected to the gas phase valve via a pipeline.
[0008] In some embodiments of this application, the tank body is also provided with a safety valve.
[0009] In some embodiments of this application, the emergency shut-off valve is provided with a fusible plug.
[0010] In some embodiments of this application, the emergency shut-off valve is an electric emergency shut-off valve, which is equipped with a communication unit and is connected to a remote control terminal through the communication unit.
[0011] In some embodiments of this application, a dust cover is movably connected to the outlet of the butterfly valve body of the wafer-type butterfly valve.
[0012] In some embodiments of this application, a lifting frame is provided outside the tank body, the tank body is inclinedly connected to the lifting frame, and the loading and unloading port is located at the lower end of the tank body.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: By setting a loading and unloading port near the bottom of the tank body, and equipping the loading and unloading port with a wafer-type butterfly valve, and a gas phase valve at the top of the tank body, the gas phase valve can cooperate with the wafer-type butterfly valve to control the flow rate of loading and unloading, achieving fast and residue-free loading and unloading, and reducing loading and unloading losses; the switch of the gas phase valve is connected to the first rotating handle of the wafer-type butterfly valve through an air pipe, so that when the wafer-type butterfly valve is opened, the gas phase valve will automatically open due to air pressure, and loading and unloading can be carried out under the action of gravity, avoiding the need for workers to climb to the top of the tank body to open the gas phase valve for loading and unloading, thus ensuring the personal safety of workers; an emergency shut-off valve is provided at the outlet of the wafer-type butterfly valve body, which can cut off the loading and unloading in case of emergency, ensuring safety. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a top view of the tank body and the lifting frame assembled in one embodiment of the tank container of this utility model for easy loading and unloading; Figure 2 This is a side view of an embodiment of the tank cabinet of this utility model that facilitates loading and unloading; Figure 3 This is a schematic diagram showing the connection of the tank body, the wafer-type butterfly valve, and the emergency shut-off valve in one embodiment of the tank cabinet for easy loading and unloading of this utility model. Figure 4 This is a schematic diagram of the structure of a clamp-type butterfly valve in one embodiment of the tank cabinet for easy loading and unloading of materials according to this utility model.
[0016] Explanation of reference numerals in the attached figures: 1. Tank body; 101. Loading / unloading port; 200. Emergency shut-off valve; 201. First rotating handle; 202. Shut-off valve body; 300. Wafer butterfly valve; 301. Second rotating handle; 302. Butterfly valve body; 400. Gas phase valve; 500. Dust cover; 501. Hook and loop; 600. Lifting frame. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0018] It should be noted that in the description of this utility model, the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0021] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0022] like Figures 1 to 4 As shown, this embodiment provides a tank container that facilitates loading and unloading, enabling rapid and residue-free loading and unloading, reducing losses during loading and unloading. The valves can be linked to avoid personnel having to climb to heights for operation, thus ensuring personnel safety.
[0023] A tank container for easy loading and unloading includes a tank body 1, with a loading and unloading port 101 located near the bottom of the tank body 1. The tank body 1 also includes: The emergency shut-off valve 200 includes a first rotating handle 201 and a shut-off valve body 202. The inlet of the shut-off valve body 202 is connected to the loading and unloading port 101. The emergency shut-off valve 200 is used to shut off the loading and unloading of the tank body 1 in case of an emergency, such as a fire, to prevent the fire from igniting the liquid fuel and causing the tank to explode. When in use, the emergency shut-off of loading and unloading of the tank body 1 can be achieved by turning the first rotating handle 201 to close the shut-off valve body 202. When loading and unloading, the shut-off valve body 202 is in the open state.
[0024] The wafer-type butterfly valve 300 includes a second rotating handle 301 and a butterfly valve body 302. The inlet of the butterfly valve body 302 is connected to the outlet of the shut-off valve body 202. The wafer-type butterfly valve 300 is used for loading and unloading materials inside the tank body 1. When in use, the wafer-type butterfly valve 300 can be opened by turning the second rotating handle 301, and the wafer-type butterfly valve 300 can be closed by turning the second rotating handle 301 in the opposite direction. The loading and unloading of materials in the tank body 1 is realized by opening and closing the wafer-type butterfly valve 300.
[0025] The vapor phase valve 400 is located on the top of the tank body 1. The switch of the vapor phase valve 400 is connected to the second rotary handle 301 through a stainless steel gas pipe. This connection method is existing technology in the field and will not be described in detail here. The vapor phase valve 400 is used to open and control the liquid flow rate during loading and unloading of materials in the tank body 1.
[0026] During the logistics transportation of the tank container, the gas phase valve 400 is normally closed, and the shut-off valve body 202 of the emergency shut-off valve 200 is also normally closed. When it is necessary to load or unload the liquid medium inside the tank container 1 upon arrival at the destination, connect one end of the loading / unloading hose to the outlet of the butterfly valve body 302. After connection, turn the first rotating handle 201 to open the emergency shut-off valve 200 and turn the second rotating handle 301 to open the wafer butterfly valve 300. The wafer butterfly valve 300 drives the gas phase valve 400 through the air pipe, thereby opening the gas phase valve 400. At this time, the valve body is fully open, and the air pressure inside the tank container 1 is the same as the air pressure of the external environment. The liquid medium inside the tank container 1 can flow out of the tank container under the action of gravity, realizing unloading. In case of emergency, the first rotating handle 201 can be turned to close the emergency shut-off valve 200, stop the unloading operation, and ensure the safety of the unloading process.
[0027] The connection port of the gas phase valve 400 is connected to the pressurizing device, which is used to pressurize the inside of the tank body 1 through the gas phase valve 400 to accelerate the unloading flow rate.
[0028] The pressurization device includes a nitrogen booster, the pressure outlet of which is connected to the gas phase valve 400 via a pipeline.
[0029] During unloading, with the wafer-type butterfly valve 300, emergency shut-off valve 200, and gas phase valve 400 all open, the nitrogen pressurization device is turned on. The nitrogen pressurization device injects nitrogen pressure into the tank body 1 from the pressure outlet. For example, when the injected nitrogen pressure is 0.1~0.2MPa higher than the internal pressure of the tank body 1, the flow rate of the liquid medium inside the tank body 1 can be accelerated.
[0030] The top of the tank body 1 is also equipped with a safety valve (not shown in the figure). When the liquid inside the tank body 1 encounters a dangerous situation that causes the internal pressure of the tank body 1 to increase (e.g., ≥0.44Mpa), the safety valve will automatically pop up and start to release pressure until the internal pressure of the tank body 1 is ≤0.4Mpa, which can effectively prevent the occurrence of explosions and other situations.
[0031] The emergency shut-off valve 200 is equipped with a fusible plug. The melting point of the fusible plug can be set as needed, for example, 75±5 degrees Celsius. If a fire occurs during the unloading process and the staff does not have time to close the emergency shut-off valve 200, the fusible plug will melt and automatically close the emergency shut-off valve 200 when the temperature rises to the melting point of the fusible plug.
[0032] The emergency shut-off valve 200 can also be an electric emergency shut-off valve 200. The electric emergency shut-off valve 200 is equipped with a communication unit and is connected to a remote control terminal through the communication unit. The remote control terminal can be an industrial control computer, a computer, a mobile phone, etc. The staff can remotely operate the electric emergency shut-off valve 200 to avoid the situation where they cannot get to the scene in time to manually shut off the emergency shut-off valve 200.
[0033] A dust cover 500 is movably connected to the outlet of the butterfly valve body 302 of the wafer-type butterfly valve 300. During tank container logistics transportation, the dust cover 500 covers the outlet of the butterfly valve body 302, effectively preventing dust and ash accumulation at the outlet of the butterfly valve body 302, and preventing contamination of the liquid medium during subsequent unloading. As shown in the figures, the dust cover 500 has two symmetrical buckles 501 on its periphery. A protrusion (not shown in the figure) is provided on the butterfly valve body 302 at the position corresponding to the buckles 501. When the buckles 501 are fastened to the protrusion, the dust cover 500 can be fixed to the butterfly valve body 302.
[0034] The tank body 1 is equipped with a hoisting frame on the outside. The tank body 1 is inclinedly connected to the hoisting frame, and the unloading port is located at the lower end of the tank body 1. The inclined setting makes it easy for all the liquid medium in the tank body 1 to flow out of the tank body 1, and prevents liquid residue in the tank body 1.
[0035] This application uses a wafer-type butterfly valve 300 and an emergency shut-off valve 200 installed at the bottom of the tank body 1, and a gas phase valve 400 and a safety valve installed at the top of the tank body 1. Through the linkage of the valves, loading and unloading can be realized quickly, improving production efficiency, while ensuring production safety during the rapid loading and unloading process. Moreover, the structure of this application is simple, easy to install, and easy to put into actual production.
[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions claimed by this utility model.
Claims
1. A tank container for easy loading and unloading, comprising a tank container body, characterized in that, The tank body is provided with a loading and unloading port near the bottom, and the tank body is also provided with: An emergency shut-off valve includes a first rotating handle and a shut-off valve body, the inlet of which is connected to the loading and unloading port. The emergency shut-off valve is used to shut off the loading and unloading process of the tank. A wafer-type butterfly valve includes a second rotating handle and a butterfly valve body. The inlet of the butterfly valve body is connected to the outlet of the shut-off valve body. The wafer-type butterfly valve is used for loading and unloading materials inside the tank body. A gas phase valve is located on the top of the tank body. The switch of the gas phase valve is connected to the second rotating handle through a gas pipe. The gas phase valve is used to control the flow rate of loading and unloading materials when loading and unloading materials into and out of the tank body.
2. The tank container for easy loading and unloading according to claim 1, characterized in that, The gas phase valve is connected to a pressurizing device, which is used to pressurize the inside of the tank body through the gas phase valve to accelerate the loading and unloading flow rate.
3. The tank container for easy loading and unloading according to claim 2, characterized in that, The pressurization device includes a nitrogen booster, the pressure outlet of which is connected to the gas phase valve via a pipeline.
4. The tank container for easy loading and unloading according to claim 3, characterized in that, The tank body is also equipped with a safety valve.
5. The tank container for easy loading and unloading according to claim 1, characterized in that, The emergency shut-off valve is equipped with a fusible plug.
6. The tank container for easy loading and unloading according to claim 1, characterized in that, The emergency shut-off valve is an electric emergency shut-off valve, which is equipped with a communication unit and is connected to a remote control terminal through the communication unit.
7. The tank container for easy loading and unloading according to claim 1, characterized in that, The disc-type butterfly valve has a dust cover movably connected to the valve body outlet.
8. The tank container for easy loading and unloading according to any one of claims 1-7, characterized in that, The tank body is provided with a hoisting frame, the tank body is inclinedly connected to the hoisting frame, and the loading and unloading port is located at the lower end of the tank body.