A feed raw material unloading hopper with replaceable spoiler and anti-blocking structure
Patent Information
- Application Number
- CN202522385513.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0004]本实用新型的目的在于提供一种带可更换扰流板的饲料原料卸料斗及防堵结构,以解决了上述背景技术中提出扰流板拆卸和更换过程较为繁琐以及容易造成卸料斗堵塞,下料中断的问题
[0015] 1. This feed raw material unloading hopper with replaceable spoilers and anti-clogging structure, by adjusting the components and positioning blocks, inserts the mounting plate into the mounting groove of the unloading hopper, and turns the push stud to drive the push block to move, so that the two sets of push rods push the positioning block to slide in the sliding groove until half of the positioning block is engaged in the positioning channel of the unloading hopper, realizing multi-point fixing of the spoiler, which is firmly installed and can be quickly installed and replaced.
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Figure CN224753254U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of unloading hopper technology, specifically to a feed raw material unloading hopper with replaceable baffles and an anti-clogging structure. Background Technology
[0002] In the feed processing industry, the discharge hopper is a key component connecting the feeding port to conveying or processing equipment, and its performance directly affects the efficiency and stability of the production line. To control material flow and reduce dust, baffles are often installed inside the discharge hopper. However, these baffles are prone to deformation and wear, thus requiring frequent replacement.
[0003] The traditional process of disassembling and replacing spoilers is cumbersome, which leads to longer equipment downtime and higher maintenance costs. In addition, the discharge hopper is prone to forming "material hanging" on the hopper wall or forming a stable "material arch" above the discharge port, causing blockage of the discharge hopper and interruption of material discharge. Utility Model Content
[0004] The purpose of this utility model is to provide a feed raw material unloading hopper with a replaceable baffle and an anti-clogging structure, so as to solve the problems mentioned in the background art, such as the cumbersome process of disassembling and replacing the baffle and the easy blockage of the unloading hopper, resulting in interruption of feeding.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a feed raw material unloading hopper with replaceable baffles and an anti-clogging structure, comprising an unloading hopper and further comprising: mounting grooves disposed on both sides of the surface of the unloading hopper, wherein a mounting plate is inserted into the interior of the mounting grooves, a baffle is fixedly disposed on one side of the mounting plate, and two sets of adjusting components are fixedly disposed on one side of the mounting plate, wherein positioning blocks are rotatably disposed at both ends of the adjusting components; a gearbox disposed on one side of the unloading hopper, wherein a drive component is fixedly mounted on the surface of the gearbox, a small gear set is fixedly disposed at one end of the drive component, a feeding auger is fixedly disposed at the top of the small gear set, and a knocking wheel is rotatably disposed at one end of the drive component.
[0006] As a preferred embodiment of the present invention, the adjustment component includes a fixed frame fixedly disposed on one side of the mounting plate, and a push group is threaded through the surface of the fixed frame. Both sets of the push group are rotatably provided with push rods, and the adjustment component is used to drive the two sets of positioning blocks to slide simultaneously.
[0007] As a preferred embodiment of the present invention, the pushing assembly includes a pushing stud threaded through the surface of the fixed frame, and a pushing block is rotatably provided at one end of the pushing stud. The pushing assembly is used to drive the pushing rod to move.
[0008] As a preferred technical solution of this utility model, the surface of the mounting plate is provided with a sliding groove, the positioning block is slidably disposed inside the sliding groove, and the inside of the unloading hopper is provided with a positioning channel adapted to the positioning block on the side near the mounting groove. The sliding groove facilitates the sliding of the positioning block, and the positioning channel facilitates the insertion of the positioning block.
[0009] As a preferred embodiment of this utility model, the drive assembly includes a servo motor fixedly mounted on the surface of the gearbox. A first bevel gear is fixedly provided at the output end of the servo motor. A second bevel gear meshes with the top of the first bevel gear. A rotating rod is fixedly provided at the top of the second bevel gear. The drive assembly is used to drive the striking wheel to reciprocate to strike the unloading hopper and drive the pinion gear set to rotate.
[0010] As a preferred embodiment of this utility model, the first bevel gear, the second bevel gear, and the rotating rod are all rotatably connected to the gearbox, and the surface of the striking wheel is fitted with a rubber sleeve, which facilitates flexible contact with the unloading hopper.
[0011] As a preferred embodiment of this utility model, the pinion gear set includes a first bevel gear fixedly disposed on one side of the first bevel gear, and a second bevel gear rotatably disposed on one side of the first bevel gear. The pinion gear set is used to drive the feeding auger to rotate.
[0012] As a preferred embodiment of this utility model, a protective box is fitted onto the surface of the pinion gear set, and both ends of the protective box are fixedly connected to the inner bottom wall of the unloading hopper. The protective box is used to protect the pinion gear set.
[0013] As a preferred embodiment of this utility model, the small gear set is rotatably connected to the protective box, and the bottom of the feeding auger is rotatably connected to the protective box, making it convenient for the feeding auger to feed materials.
[0014] Compared with the prior art, this utility model provides a feed raw material unloading hopper with replaceable baffles and an anti-clogging structure, which has the following beneficial effects:
[0015] 1. This feed raw material unloading hopper with replaceable spoilers and anti-clogging structure, by adjusting the components and positioning blocks, inserts the mounting plate into the mounting groove of the unloading hopper, and turns the push stud to drive the push block to move, so that the two sets of push rods push the positioning block to slide in the sliding groove until half of the positioning block is engaged in the positioning channel of the unloading hopper, realizing multi-point fixing of the spoiler, which is firmly installed and can be quickly installed and replaced.
[0016] 2. This feed raw material unloading hopper with replaceable baffles and anti-clogging structure, through the setting of the feeding auger and the striking wheel, the drive component drives the small gear set to rotate, which in turn drives the feeding auger to rotate. At the same time, the rotating rod of the drive component drives the striking wheel to reciprocate to strike the unloading hopper. Driven by a single power source, the forced conveying of the feeding auger and the vibration breaking of the arch by the striking wheel are realized, which improves the unloading rate of the unloading hopper and avoids material blockage in the unloading hopper. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic cross-sectional view of the adjustment component of this utility model;
[0019] Figure 3 This is an enlarged structural diagram of point A in this utility model;
[0020] Figure 4 This is a schematic diagram of the drive component structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the gearbox structure of this utility model;
[0022] Figure 6 This is a schematic diagram of the cross-sectional structure of the unloading hopper of this utility model;
[0023] Figure 7 This is a schematic diagram of the spoiler structure of this utility model;
[0024] Figure 8 This is a schematic diagram of the unloading hopper and positioning channel structure of this utility model.
[0025] In the diagram: 1. Unloading hopper; 2. Mounting plate; 3. Baffle plate; 4. Adjustment assembly; 41. Fixing frame; 42. Pushing assembly; 421. Pushing stud; 422. Pushing block; 43. Pushing rod; 5. Positioning block; 6. Gearbox; 7. Drive assembly; 71. Servo motor; 72. First bevel gear; 73. Second bevel gear; 74. Rotating rod; 8. Pinion gear set; 81. First bevel gear; 82. Second bevel gear; 9. Unloading auger; 10. Striking wheel; 11. Protective housing; 12. Positioning channel. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1 to 8 This utility model discloses a feed raw material unloading hopper with replaceable baffles and an anti-clogging structure, including an unloading hopper 1, and further including: mounting grooves set on both sides of the surface of the unloading hopper 1, mounting plates 2 are inserted into the mounting grooves, baffles 3 are fixedly set on one side of the mounting plates 2, and two sets of adjusting components 4 are fixedly set on one side of the mounting plates 2, with positioning blocks 5 rotatably set at both ends of the adjusting components 4; by adjusting the components 4 and positioning blocks 5, the mounting plates 2 are inserted into the mounting grooves of the unloading hopper 1, and the push studs 421 are turned to drive the push blocks 422 to move, so that the two sets of push rods 43 push the positioning blocks 5 to slide in the sliding grooves until half of the positioning blocks 5 are inserted into the positioning channels 12 of the unloading hopper 1, thereby realizing multi-point fixing of the baffles 3, which is firmly installed and can be quickly installed and replaced;
[0028] A gearbox 6 is set on one side of the unloading hopper 1. A drive assembly 7 is fixedly installed on the surface of the gearbox 6. A small gear set 8 is fixedly installed at one end of the drive assembly 7. A feeding auger 9 is fixedly installed on the top of the small gear set 8. A striking wheel 10 is rotatably installed at one end of the drive assembly 7. Through the setting of the feeding auger 9 and the striking wheel 10, the drive assembly 7 drives the small gear set 8 to rotate, which in turn drives the feeding auger 9 to rotate. At the same time, the rotating rod 74 of the drive assembly 7 drives the striking wheel 10 to reciprocate to strike the unloading hopper 1. Driven by a single power source, the forced conveying of the feeding auger 9 and the vibration breaking of the arch by the striking wheel 10 are realized, which improves the unloading rate of the unloading hopper 1 and avoids material blockage in the unloading hopper 1.
[0029] Specifically, the adjustment component 4 includes a fixed frame 41 fixedly mounted on one side of the mounting plate 2. A push assembly 42 is threaded through the surface of the fixed frame 41, and both sets of the push assembly 42 are rotatably equipped with push rods 43. The push assembly 42 includes a push stud 421 threaded through the surface of the fixed frame 41, and a push block 422 is rotatably equipped at one end of the push stud 421. A sliding groove is provided on the surface of the mounting plate 2, and the positioning block 5 is slidably mounted inside the sliding groove. A positioning channel 12 adapted to the positioning block 5 is provided on the side of the unloading hopper 1 near the mounting groove.
[0030] In this embodiment, the fixed frame 41 facilitates the movement of the push stud 421, inserts the mounting plate 2 into the mounting groove of the unloading hopper 1, and then twists the push stud 421 to drive the push block 422 to move, so that the two sets of push rods 43 push the positioning block 5 to slide in the sliding groove until half of the positioning block 5 is inserted into the positioning channel 12 of the unloading hopper 1, thereby fixing the baffle 3 at multiple points, making it securely installed, and allowing for quick installation and replacement.
[0031] Specifically, the drive assembly 7 includes a servo motor 71 fixedly mounted on the surface of the gearbox 6. A first bevel gear 72 is fixedly mounted on the output end of the servo motor 71. A second bevel gear 73 meshes with the top of the first bevel gear 72. A rotating rod 74 is fixedly mounted on the top of the second bevel gear 73. The first bevel gear 72, the second bevel gear 73, and the rotating rod 74 are all rotatably connected to the gearbox 6. A rubber sleeve is fitted onto the surface of the striking wheel 10. The pinion 8 includes a first bevel gear 81 fixedly mounted on one side of the first bevel gear 72. A second bevel gear 82 is rotatably mounted on one side of the first bevel gear 81.
[0032] In this embodiment, the servo motor 71 drives the first bevel gear 72 to rotate, the first bevel gear 72 drives the first bevel gear 81 to rotate, which in turn drives the second bevel gear 82 to rotate. The second bevel gear 82 drives the feeding auger 9 to rotate, forcibly conveying the material in the unloading hopper 1. When the first bevel gear 72 rotates, it will simultaneously drive the second bevel gear 73 to rotate, which in turn drives the rotating rod 74 to rotate. The rotating rod 74 drives the striking wheel 10 to reciprocate to strike the unloading hopper 1. Driven by a single power source, the forced conveying of the feeding auger 9 and the vibration breaking of the arch by the striking wheel 10 are realized, which improves the unloading rate of the unloading hopper 1 and avoids material blockage in the unloading hopper 1.
[0033] Specifically, a protective box 11 is fitted onto the surface of the pinion gear set 8, and both ends of the protective box 11 are fixedly connected to the inner bottom wall of the unloading hopper 1; the pinion gear set 8 is rotatably connected to the protective box 11, and the bottom of the unloading auger 9 is rotatably connected to the protective box 11.
[0034] In this embodiment, the protective housing 11 is used to protect the first bevel gear 81 and the second bevel gear 82.
[0035] The working principle and usage process of this utility model: The fixed frame 41 facilitates the movement of the push stud 421. The operator inserts the mounting plate 2 into the mounting groove of the unloading hopper 1, and then twists the push stud 421 to drive the push block 422 to move, so that the two sets of push rods 43 push the positioning block 5 to slide in the sliding groove until half of the positioning block 5 is inserted into the positioning channel 12 of the unloading hopper 1, thereby fixing the baffle 3 at multiple points, making it firmly installed, and allowing for quick installation and replacement;
[0036] After the servo motor 71 is powered on, it drives the first bevel gear 72 to rotate, the first bevel gear 72 drives the first bevel gear 81 to rotate, and then drives the second bevel gear 82 to rotate. The second bevel gear 82 drives the unloading auger 9 to rotate, forcibly conveying the material in the unloading hopper 1.
[0037] When the first bevel gear 72 rotates, it will synchronously drive the second bevel gear 73 to rotate, which in turn drives the rotating rod 74 to rotate. The rotating rod 74 drives the striking wheel 10 to repeatedly strike the unloading hopper 1. Driven by a single power source, the material feeding auger 9 is forced to convey and the striking wheel 10 vibrates to break the arch, thereby improving the unloading rate of the unloading hopper 1 and preventing material blockage in the unloading hopper 1.
[0038] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A feed ingredient unloading hopper with replaceable baffles, comprising an unloading hopper (1), characterized in that, Also includes: The mounting slots are set on both sides of the surface of the unloading hopper (1). The mounting slots are fitted with mounting plates (2). A baffle plate (3) is fixedly set on one side of the mounting plate (2). Two sets of adjustment components (4) are fixedly set on one side of the mounting plate (2). Positioning blocks (5) are rotatably set at both ends of the adjustment components (4). A gearbox (6) is set on one side of the unloading hopper (1). A drive assembly (7) is fixedly installed on the surface of the gearbox (6). A small gear set (8) is fixedly installed at one end of the drive assembly (7). A feeding auger (9) is fixedly installed on the top of the small gear set (8). A knocking wheel (10) is rotatably installed at one end of the drive assembly (7).
2. The feed raw material unloading hopper with replaceable baffles according to claim 1, characterized in that: The adjustment component (4) includes a fixed frame (41) fixedly disposed on one side of the mounting plate (2). The surface of the fixed frame (41) is threaded with a push group (42). Both groups of the push group (42) are rotatably provided with push rods (43).
3. A feed raw material unloading hopper with replaceable baffles according to claim 2, characterized in that: The push assembly (42) includes a push stud (421) threaded through the surface of the fixed frame (41), and a push block (422) is rotatably provided at one end of the push stud (421).
4. A feed raw material unloading hopper with replaceable baffles according to claim 1, characterized in that: The surface of the mounting plate (2) is provided with a sliding groove, the positioning block (5) is slidably disposed inside the sliding groove, and the inside of the unloading hopper (1) is provided with a positioning channel (12) that is compatible with the positioning block (5) on the side near the mounting groove.
5. A feed raw material unloading hopper with replaceable baffles according to claim 1, characterized in that: The drive assembly (7) includes a servo motor (71) fixedly mounted on the surface of the gearbox (6). A first bevel gear (72) is fixedly provided at the output end of the servo motor (71). A second bevel gear (73) meshes with the top of the first bevel gear (72). A rotating rod (74) is fixedly provided at the top of the second bevel gear (73).
6. A feed raw material unloading hopper with replaceable baffles according to claim 5, characterized in that: The first bevel gear (72), the second bevel gear (73) and the rotating rod (74) are all rotatably connected to the gearbox (6), and the surface of the striking wheel (10) is fitted with a rubber sleeve.
7. A feed raw material unloading hopper with replaceable baffles according to claim 1, characterized in that: The pinion gear set (8) includes a first bevel gear (81) fixedly disposed on one side of the first bevel gear (72), and a second bevel gear (82) rotatably disposed on one side of the first bevel gear (81).
8. A feed raw material unloading hopper with replaceable baffles according to claim 1, characterized in that: The surface of the small gear set (8) is fitted with a protective box (11), and both ends of the protective box (11) are fixedly connected to the inner bottom wall of the unloading hopper (1).
9. A feed raw material unloading hopper with replaceable baffles according to claim 8, characterized in that: The small gear set (8) is rotatably connected to the protective box (11), and the bottom of the feeding auger (9) is rotatably connected to the protective box (11).
10. An anti-clogging structure, characterized in that, Includes a feed ingredient unloading hopper with replaceable baffles as described in any one of claims 1-9.