Automatic tile unloading mechanism for ceramic tiles

Abstract

The utility model discloses an automatic tile mechanism of ceramic tile, including frame, ceramic tile conveying component, first turnover subassembly, first pivot, swing arm, second turnover subassembly, second pivot and adsorption subassembly, first turnover subassembly is used for the rotation of first pivot, and swing arm is used for with the rotation of first pivot and swing around first pivot, second turnover subassembly is used for driving second pivot rotation, adsorption subassembly is used for with the rotation of second pivot and close or far from swing arm and move to adsorb ceramic tile on ceramic tile conveying component, the utility model discloses a ceramic tile conveying component realizes the stable conveying of ceramic tile, when needing to unload, second turnover subassembly drives adsorption subassembly telescopic movement relative to swing arm to adhere to the ceramic tile bottom surface, improves adsorption, after adsorption, first turnover subassembly drives swing arm and turns over, makes ceramic tile and unloads along the set track smoothly, and the whole unloading action is smooth, and adsorption is reliable, and effectively improves the unloading efficiency and operation stability of ceramic tile.

Description

Technical Field

[0001] This utility model relates to the field of ceramic brick conveying, and in particular to an automatic brick unloading mechanism for ceramic bricks. Background Technology

[0002] In the production and conveying process of ceramic tiles, in order to ensure the normal operation of the entire production line, it is often necessary to set up a feeding mechanism on the tile conveyor line to remove some ceramic tiles from the conveyor line, so as to facilitate subsequent quality inspection, rework, or interruption of the subsequent conveying process due to equipment maintenance or other reasons.

[0003] In existing technologies, ceramic tiles are prone to shaking or slipping on the conveyor line during the feeding process, which can cause damage such as breakage, chipping, or even falling off. This not only affects the product yield but also reduces the operating efficiency of the ceramic tile production line.

[0004] Therefore, existing technologies have shortcomings and need to be improved. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide an automatic brick feeding mechanism for ceramic bricks with a compact structure and high feeding stability.

[0006] To achieve this objective, the present invention adopts the following technical solution: an automatic tile feeding mechanism for ceramic tiles, comprising a frame, a tile conveying assembly, a first flipping assembly, a first rotating shaft, a swing arm, a second flipping assembly, a second rotating shaft, and an adsorption assembly;

[0007] The tile conveying assembly is mounted on the frame and is used to convey ceramic tiles.

[0008] Two sets of the first flipping components are respectively disposed on the side end of the frame. The first flipping component is connected to the first rotating shaft and is used to drive the first rotating shaft to rotate.

[0009] Several of the swing arms are disposed in the gaps of the tile conveying assembly, the ends of the swing arms are connected to the first rotating shaft, and the swing arms are used to swing around the first rotating shaft as the first rotating shaft rotates;

[0010] The second flipping component is disposed on the first rotating shaft, and the second rotating shaft is rotatably disposed on the swing arm. The second flipping component is used to drive the second rotating shaft to rotate.

[0011] One end of the adsorption component is connected to the second rotating shaft via a first connecting rod, and the other end of the adsorption component is connected to the swing arm via a second connecting rod. The adsorption component is used to move closer to or further away from the swing arm as the second rotating shaft rotates, so as to adsorb ceramic tiles on the tile conveying component.

[0012] Using the above technical solution, in the automatic tile unloading mechanism of the ceramic tile, the first flipping component includes a first mounting base, a first electric push rod, and a connecting base;

[0013] The first mounting base is located on the side end of the frame, the first electric push rod is located on the first mounting base, and the movable end of the first electric push rod is connected to the first rotating shaft through the connecting seat.

[0014] Using the above technical solution, in the automatic tile unloading mechanism of the ceramic tile, the second flipping component includes a second mounting base, a second electric push rod, and a connecting arm;

[0015] The second mounting base is disposed on the first rotating shaft, the second electric push rod is disposed on the second mounting base, and the movable end of the second electric push rod is connected to the second rotating shaft through the connecting arm.

[0016] Using the above technical solution, in the automatic brick-discharging mechanism for ceramic tiles, the adsorption component includes a support and an adsorption plate. The support is provided with several waist-shaped grooves, and the adsorption plate is detachably disposed in the waist-shaped grooves. The adsorption plate is used to adsorb ceramic tiles.

[0017] In the above technical solution, the automatic tile feeding mechanism for ceramic tiles has a clearance groove on the swing arm, which is located below the waist-shaped groove and is used to avoid the installation of the adsorption plate.

[0018] In the above technical solution, the automatic tile feeding mechanism for ceramic tiles is a rubber wheel feeding assembly.

[0019] The rubber wheel conveying assembly includes mounting shafts, rubber wheels, and a sprocket drive mechanism. Multiple mounting shafts are spaced apart on the frame, and multiple rubber wheels are spaced apart along the extension direction of the mounting shafts.

[0020] The sprocket drive mechanism is mounted on the frame and is connected to the mounting shaft for transmission. The sprocket drive mechanism is used to drive multiple mounting shafts to rotate simultaneously.

[0021] The above technical solution includes an automatic brick feeding mechanism for ceramic tiles, which is located on the side of the frame and is used to receive ceramic tiles released by the adsorption component.

[0022] In the above technical solution, the automatic brick-discharging mechanism for ceramic tiles has a walking and moving component at the bottom of the frame, which is used to drive the frame to move laterally in the horizontal direction.

[0023] The walking and moving assembly includes a mounting beam, a walking motor, a drive wheel, and a driven wheel. The two mounting beams are respectively located on both sides of the bottom of the frame. The drive wheel and the driven wheel are respectively located at both ends of the mounting beam. The output shaft of the walking motor is connected to the drive wheel to drive the drive wheel to rotate.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] The ceramic tile conveying assembly of this utility model can convey ceramic tiles along a line. When ceramic tiles need to be unloaded, the second flipping assembly can drive the second rotating shaft to rotate, thereby causing the adsorption assembly to extend and retract relative to the swing arm, so that the adsorption assembly approaches and adheres to the bottom surface of the ceramic tile, improving the adsorption force on the ceramic tile and avoiding slippage and breakage caused by weak adsorption. After adsorption is completed, the first flipping assembly can drive the first rotating shaft to rotate, thereby causing the swing arm to flip, so that the adsorption assembly and the ceramic tile flip together along the set trajectory, thereby realizing a stable unloading and handling process of ceramic tiles. The entire unloading process is coordinated and the adsorption is stable, effectively improving the unloading efficiency of ceramic tiles. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] The structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0028] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0029] Figure 2 This is a schematic diagram of the swing arm mounting structure of this utility model;

[0030] Figure 3 This is a schematic diagram of the walking and moving component structure of this utility model;

[0031] Figure 4 This is a schematic diagram of the tile conveying assembly structure of this utility model;

[0032] Figure 5 This is a schematic diagram of the installation structure of the first and second flipping components of this utility model. Detailed Implementation

[0033] To make the utility model's objectives, features, and advantages more apparent and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0034] In the description of this utility model, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component centrally located at the same time.

[0035] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0036] like Figures 1 to 5As shown, this utility model embodiment provides an automatic tile unloading mechanism for ceramic tiles, including a frame 1, a tile conveying assembly 2, a first tilting assembly 3, a first rotating shaft 4, a swing arm 5, a second tilting assembly 6, a second rotating shaft 7, and an adsorption assembly 8. The tile conveying assembly 2 is mounted on the frame 1 and is used to convey ceramic tiles. Two sets of the first tilting assemblies 3 are respectively located on the side of the frame 1. The first tilting assemblies 3 are connected to the first rotating shaft 4 and are used to drive the first rotating shaft 4 to rotate. A plurality of swing arms 5 are disposed in the gaps of the tile conveying assembly 2, and the ends of the swing arms 5 are connected to the first rotating shaft 7. The first rotating shaft 4 is connected, and the swing arm 5 is used to swing around the first rotating shaft 4 as the first rotating shaft 4 rotates. The second flipping component 6 is disposed on the first rotating shaft 4, and the second rotating shaft 7 is rotatably disposed on the swing arm 5. The second flipping component 6 is used to drive the second rotating shaft 7 to rotate. One end of the adsorption component 8 is connected to the second rotating shaft 7 through the first connecting rod 91, and the other end of the adsorption component 8 is connected to the swing arm 5 through the second connecting rod 92. The adsorption component 8 is used to move closer to or further away from the swing arm 5 as the second rotating shaft 7 rotates, so as to adsorb the ceramic tiles on the tile conveying component 2. When ceramic tiles need to be unloaded, the second flipping component 6 first drives the second rotating shaft 7 to rotate. Then, through the combined action of the first connecting rod 91 and the second connecting rod 92, the adsorption component 8 moves relative to the swing arm 5, causing the adsorption component 8 to approach and adhere to the bottom surface of the ceramic tile on the tile conveying component 2, thereby completing the adsorption action. This setting can increase the adsorption force on the ceramic tile and avoid the problem of tile slippage caused by weak adsorption or tilting. After the ceramic tile is adsorbed, the first flipping component 3 is activated, driving the first rotating shaft 4 to rotate and causing the swing arm 5 to flip, so that the adsorption component 8 and the ceramic tile flip together along the set trajectory, thereby realizing the stable unloading and transportation process of ceramic tiles.

[0037] like Figure 5 As shown, the first flipping assembly 3 further includes a first mounting base 31, a first electric push rod 32, and a connecting base 33. The first mounting base 31 is located on the side of the frame 1, and the first electric push rod 32 is located on the first mounting base 31. The movable end of the first electric push rod 32 is connected to the first rotating shaft 4 through the connecting base 33. This arrangement allows the first electric push rod 32 to drive the first rotating shaft 4 to rotate when it is in motion, thereby synchronously driving the multiple swing arms 5 connected to it to swing, thus realizing the feeding and flipping operation of the adsorption assembly 8 and the ceramic tile.

[0038] like Figure 5As shown, the second flipping assembly 6 further includes a second mounting base 61, a second electric push rod 62, and a connecting arm 63. The second mounting base 61 is disposed on the first rotating shaft 4, and the second electric push rod 62 is disposed on the second mounting base 61. The movable end of the second electric push rod 62 is connected to the second rotating shaft 7 through the connecting arm 63. When the second electric push rod 62 is activated, it can drive the second rotating shaft 7 to rotate through the connecting arm 63. Then, through the cooperation of the first connecting rod 91 and the second connecting rod 92, it drives the adsorption assembly 8 to extend and retract in the direction relative to the swing arm 5, thereby causing the adsorption assembly 8 to adhere to the surface of the ceramic tile and improve the adsorption force on the ceramic tile.

[0039] like Figure 5 As shown, the adsorption assembly 8 further includes a support 81 and an adsorption plate 82. The support 81 is provided with a plurality of waist-shaped grooves 810, and the adsorption plate 82 is detachably disposed within the waist-shaped grooves 810. The adsorption plate 82 is used to adsorb ceramic tiles. The detachable arrangement of the adsorption plate 82 within the waist-shaped grooves 810 facilitates the adjustment of the position and number of adsorption points according to the size or shape of the ceramic tile, thereby improving the adsorption stability of the ceramic tile.

[0040] like Figure 5 As shown, the swing arm 5 is further provided with a clearance groove 50, which is located below the waist-shaped groove 810. The clearance groove 50 is used to avoid the installation of the adsorption plate 82, thereby avoiding the adsorption plate 82 from getting stuck when it moves to the surface of the swing arm 5.

[0041] like Figure 4 As shown, the tile conveying assembly 2 is further described as a rubber wheel 22 conveying assembly. The rubber wheel 22 conveying assembly includes mounting shafts 21, rubber wheels 22, and a sprocket drive mechanism 23. Multiple mounting shafts 21 are spaced apart on the frame 1, and multiple rubber wheels 22 are spaced apart along the extension direction of the mounting shafts 21. The sprocket drive mechanism 23 is mounted on the frame 1 and is connected to the mounting shafts 21 for transmission. The sprocket drive mechanism 23 is used to drive multiple mounting shafts 21 to rotate simultaneously. Multiple mounting shafts 21 are spaced apart on the frame 1 along the conveying direction, and multiple rubber wheels 22 are fitted onto the mounting shafts 21 and arranged at intervals in the axial direction, creating a certain gap area on the conveying surface, thus providing reserved space for the installation of the swing arm 5. The sprocket drive mechanism 23 can drive all mounting shafts 21 to rotate synchronously, thereby driving the rubber wheels 22 to rotate and achieve continuous and stable conveying of ceramic tiles on the conveying line.

[0042] like Figure 1 As shown, it further includes a feeding rack 10, which is located at the side end of the frame 1 and is used to receive ceramic bricks released by the adsorption component 8.

[0043] like Figure 3 As shown, further, the bottom of the frame 1 is provided with a traveling and moving assembly 11, which is used to drive the frame 1 to move laterally in the horizontal direction. The traveling and moving assembly 11 includes a mounting beam 111, a traveling motor 112, a drive wheel 113, and a driven wheel 114. The two mounting beams 111 are respectively located on both sides of the bottom of the frame 1. The drive wheel 113 and the driven wheel 114 are respectively located at both ends of the mounting beam 111. The output shaft of the traveling motor 112 is connected to the drive wheel 113 to drive the drive wheel 113 to rotate. The traveling motor 112 can drive the frame 1 to move in the horizontal direction, so that the tile conveying line can switch positions on multiple conveying lines, thereby improving the working range of this utility model.

[0044] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic tile-discharging mechanism for ceramic tiles, characterized in that, It includes a frame, a tile conveying assembly, a first tilting assembly, a first rotating shaft, a swing arm, a second tilting assembly, a second rotating shaft, and an adsorption assembly; The tile conveying assembly is mounted on the frame and is used to convey ceramic tiles. Two sets of the first flipping components are respectively disposed on the side end of the frame. The first flipping component is connected to the first rotating shaft and is used to drive the first rotating shaft to rotate. Several of the swing arms are disposed in the gaps of the tile conveying assembly, the ends of the swing arms are connected to the first rotating shaft, and the swing arms are used to swing around the first rotating shaft as the first rotating shaft rotates; The second flipping component is disposed on the first rotating shaft, and the second rotating shaft is rotatably disposed on the swing arm. The second flipping component is used to drive the second rotating shaft to rotate. One end of the adsorption component is connected to the second rotating shaft via a first connecting rod, and the other end of the adsorption component is connected to the swing arm via a second connecting rod. The adsorption component is used to move closer to or further away from the swing arm as the second rotating shaft rotates, so as to adsorb ceramic tiles on the tile conveying component.

2. The automatic tile feeding mechanism for ceramic tiles according to claim 1, characterized in that, The first flipping assembly includes a first mounting base, a first electric push rod, and a connecting base; The first mounting base is located on the side end of the frame, the first electric push rod is located on the first mounting base, and the movable end of the first electric push rod is connected to the first rotating shaft through the connecting seat.

3. The automatic tile feeding mechanism for ceramic tiles according to claim 2, characterized in that, The second flipping assembly includes a second mounting base, a second electric push rod, and a connecting arm; The second mounting base is disposed on the first rotating shaft, the second electric push rod is disposed on the second mounting base, and the movable end of the second electric push rod is connected to the second rotating shaft through the connecting arm.

4. The automatic tile feeding mechanism for ceramic tiles according to claim 1, characterized in that, The adsorption assembly includes a support and an adsorption plate. The support has several waist-shaped grooves, and the adsorption plate is detachably installed in the waist-shaped grooves. The adsorption plate is used to adsorb ceramic tiles.

5. The automatic tile feeding mechanism for ceramic tiles according to claim 4, characterized in that, The swing arm is provided with a clearance groove, which is located below the waist-shaped groove. The clearance groove is used to avoid the installation of the adsorption plate.

6. The automatic tile feeding mechanism for ceramic tiles according to claim 1, characterized in that, The tile conveying assembly is a rubber-wheel conveying assembly; The rubber wheel conveying assembly includes mounting shafts, rubber wheels, and a sprocket drive mechanism. Multiple mounting shafts are spaced apart on the frame, and multiple rubber wheels are spaced apart along the extension direction of the mounting shafts. The sprocket drive mechanism is mounted on the frame and is connected to the mounting shaft for transmission. The sprocket drive mechanism is used to drive multiple mounting shafts to rotate simultaneously.

7. The automatic tile feeding mechanism for ceramic tiles according to claim 1, characterized in that, It also includes a feeding rack, which is located at the side end of the frame and is used to receive ceramic bricks released by the adsorption component.

8. The automatic tile feeding mechanism for ceramic tiles according to claim 1, characterized in that, The bottom of the frame is provided with a walking and moving component, which is used to drive the frame to move laterally in the horizontal direction. The walking and moving assembly includes a mounting beam, a walking motor, a drive wheel, and a driven wheel. The two mounting beams are respectively located on both sides of the bottom of the frame. The drive wheel and the driven wheel are respectively located at both ends of the mounting beam. The output shaft of the walking motor is connected to the drive wheel to drive the drive wheel to rotate.

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