A device for pipe storage and transfer
Patent Information
- Application Number
- CN202522133366.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0004]本实用新型的目的在于克服上述技术不足,提供的用于管材储存及转运装置,解决了八角管自动化生产技术领域中现有存储输送设备无法满足八角管型材存储容量、运行精度及智能化需求,难以适配八角管自动化生产线作业节奏与精度要求,导致生产效率低、产品质量不稳定的技术问题
存储与输送一体,提升生产效率:装置底部与顶端分别设置驱动链条,配合多个独立库位,装置可存放多根管材,在实现八角管大规模有序存储的同时,通过转运驱动源控制完成输送作业,将存储功能与运输功能有机结合,无需额外设备转运,大幅缩短八角管在生产环节中的流转时间,提升整体生产效率。
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Figure CN224753413U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated production technology of octagonal tubes, specifically to a device for storing and transferring tubes. Background Technology
[0002] With the widespread adoption of Industry 4.0 in the automotive manufacturing sector, the combination of flexible octagonal tube grippers and industrial robots has gradually replaced manual labor, and is widely used in core automotive production line processes such as gluing, welding, and material handling. As a key component of flexible grippers, the market demand for octagonal tubes has increased significantly, driving the transformation of octagonal tube production from traditional manual to automated methods. During this transformation, automated production lines place higher demands on supporting equipment, especially requiring storage and conveying equipment that can adapt to the characteristics of octagonal tube profiles to ensure the continuity and efficiency of the entire production process. However, existing equipment cannot yet meet this core requirement.
[0003] Current pipe storage and conveying equipment on the market generally suffers from limited storage capacity, insufficient operational accuracy, and low automation levels, making it difficult to match the operational rhythm and precision requirements of automated octagonal tube production lines. Such equipment not only fails to achieve large-scale, orderly storage of octagonal tubes but also easily affects subsequent processing steps due to positioning deviations during conveying, leading to decreased production efficiency and unstable product quality. Therefore, developing a dedicated storage and conveying device for octagonal tube products, addressing the shortcomings of existing equipment in terms of storage capacity, accuracy, and intelligence, is crucial for promoting the implementation of automated octagonal tube production and improving the overall efficiency of the production line. Utility Model Content
[0004] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and provide a device for storing and transferring pipe materials. This device solves the technical problems in the field of automated production technology of octagonal tubes, where existing storage and conveying equipment cannot meet the storage capacity, operating accuracy and intelligent requirements of octagonal tube profiles, and is difficult to adapt to the operation rhythm and accuracy requirements of automated production lines for octagonal tubes, resulting in low production efficiency and unstable product quality.
[0005] To achieve the above-mentioned technical objectives, the present invention provides a device for storing and transferring pipes, including... Two pipe transfer mechanisms are arranged vertically opposite each other. Each pipe transfer mechanism includes a conveying base plate, a single-row guide rail, a conveying slider, a transmission slider, and a first transmission rotary body. Six sets of single-row guide rails are provided, including two sets of long-side guide rails and four sets of short-side guide rails. The short-side guide rails are ring-shaped. The long-side guide rails and short-side guide rails are connected end-to-end, with the two sets of long-side guide rails parallel to each other and the four sets of short-side guide rails symmetrical about the central axis of the base plate, forming a closed ring-shaped guide rail. Multiple first auxiliary pulleys are provided at each of the four corners of the closed guide rail. Each first auxiliary pulley is located between two adjacent single-row guide rails at the corresponding corner. The first auxiliary pulleys are rotatably connected to a fixed base via a rotating shaft, wherein the fixed base is fixedly connected to the conveying base plate.
[0006] Compared with the prior art, the beneficial effects of this utility model include: Integrated storage and conveying improves production efficiency: Drive chains are set at the bottom and top of the device, and with multiple independent storage locations, the device can store multiple tubes. While realizing large-scale orderly storage of octagonal tubes, the conveying operation is completed through the transfer drive source control. The storage function and transportation function are organically combined. No additional equipment is needed for transfer, which greatly shortens the circulation time of octagonal tubes in the production process and improves the overall production efficiency. Attached Figure Description
[0007] Figure 1 This is a three-dimensional structural diagram of the pipe storage and transfer device provided by this utility model; Figure 2 This is a three-dimensional structural schematic diagram of the pipe transfer mechanism provided by this utility model; Figure 3 This is a partial structural diagram of the corner of the pipe transfer mechanism provided by this utility model; Figure 4 This is a partially enlarged structural diagram of the corner of the pipe transfer mechanism provided by this utility model. Detailed Implementation
[0008] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0009] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0010] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0011] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 This embodiment provides a device for storing and transferring pipes, including a pipe transfer mechanism 1, a fixing rod 2, and a transfer bracket 3.
[0012] Furthermore, two identical pipe transfer mechanisms 1 are arranged vertically opposite each other, with a certain distance between them, slightly greater than the length of the pipe 4. The upper pipe transfer mechanism 1 has fixed rods 2 fixedly connected to its four upper corners, while the lower pipe transfer mechanism 1 has a transfer bracket 3 fixedly connected to its lower end. The bottom of the transfer bracket 3 is equipped with multiple casters 5 and adjustable support feet 6. Specifically, the casters 5 facilitate the movement of the transfer device, and the adjustable support feet 6 ensure that the transfer device remains perpendicular to the horizontal plane, preventing tilting. When the transfer device moves to one end of the production line, the upper ends of the four fixed rods 5 are fixedly connected to the ceiling, the casters 5 are locked, and the adjustable support feet 6 are locked after being adjusted to a certain position, ensuring the stability of the subsequent storage and transfer of the pipe 4.
[0013] Furthermore, the pipe transfer mechanism 1 includes a conveying base plate 11, a single-row guide rail 12, a conveying slider 13, a transmission slider 14, and a first transmission rotary body 15. The single-row guide rail 12 is provided in six sets, including two sets of long-side guide rails 121 and four sets of short-side guide rails 122, with the short-side guide rails 122 being ring-shaped.
[0014] Furthermore, the long side guide rail 121 and the short side guide rail 122 are connected end to end, and the two sets of long side guide rails 121 are parallel to each other, and the four sets of short side guide rails 122 are symmetrical about the central axis of the conveying substrate 11, together forming a ring-shaped closed guide rail.
[0015] Furthermore, multiple first auxiliary pulleys 16 are provided at each of the four corners of the enclosed guide rail. Each first auxiliary pulley 16 is located between two adjacent single-row guide rails 12 at the corresponding corner. Multiple first auxiliary pulleys 16 are provided at the corners of the enclosed guide rail to improve the passability of the conveying slider 13 and prevent the conveying slider 13 from getting stuck at the corners.
[0016] Furthermore, the first auxiliary pulley 16 is rotatably connected to the fixed base 161 via a rotating shaft, wherein the fixed base 161 is fixedly connected to the conveying base plate 11.
[0017] Furthermore, a plurality of the conveying sliders 13 are arranged in an array at the upper end of the enclosed guide rail, wherein the conveying sliders 13 are slidably connected to the enclosed guide rail via a second auxiliary pulley 17.
[0018] Furthermore, specifically, each of the single-row guide rails 12 is provided with a guide rail body 123 with a triangular cross-section on both sides, that is, each of the single-row guide rails 12 is slidably connected to two second auxiliary pulleys 17 on both sides to limit the horizontal movement of the conveying slider 13 and prevent the conveying slider 13 from derailing.
[0019] Furthermore, the outer circumferential surface of the second auxiliary pulley 17 is provided with a triangular groove, the cross-sectional shape of which is adapted to the cross-sectional shape of the guide rail body 123, and the groove opening size is matched with the cross-sectional size of the guide rail body 123. All of the above structures are designed to achieve precise guidance of the single-row guide rail 12 and to prevent the conveying slider 13 from slipping out and to ensure stable load bearing.
[0020] Furthermore, a pipe positioning fixture 18 is provided in the central area of the upper end face of the conveying slider 13. The pipe positioning fixture 18 includes a positioning fixture base 181 and a limiting post 182. The positioning fixture base 181 and the limiting post 182 are integrally formed. The cross-sectional radius of the limiting post 182 is smaller than the radius of the center hole of the pipe 4, so that the pipe positioning fixture 18 can position the pipe 4.
[0021] Furthermore, the first transmission rotary body 15 is provided on the inner side of each corner of the enclosed guide rail, and the first transmission rotary body 15 is rotatably connected to the conveying base plate 11 through the rotating shaft 19 and the second transmission rotary body 20.
[0022] Furthermore, the first transmission rotary body 15 is fixedly connected to the end of the rotating shaft 19, the inner ring of the second transmission rotary body 20 is fixedly connected to the outer circumferential surface of the rotating shaft 19, and the outer ring of the second transmission rotary body 20 is fixedly connected to the inner ring surface of the mounting hole opened on the conveying base plate 11.
[0023] Furthermore, preferably, the first transmission rotating body 15 is a gear, and the second transmission rotating body 20 is a bearing. The second transmission rotating body 20 supports the rotation of the first transmission rotating body 15, and the first transmission rotating body 15 performs the function of transmission.
[0024] Furthermore, one end of one of the rotating shafts 19, away from the first transmission rotating body 15, is driven to be connected to a transfer drive source 21 via a coupling, and the fixed end of the transfer drive source 21 is fixedly connected to the conveying base plate 11.
[0025] Furthermore, preferably, the transfer drive source 21 is a servo motor, which has the following advantages in this utility model: 1. Precise control of motion parameters to meet high-precision guidance requirements; 2. High position accuracy; 3. Fast dynamic response and stable operation; 4. Wide load adaptability and strong overload capacity.
[0026] Furthermore, the outer circumferential surfaces of the four first transmission rotating bodies 15 are wound with the same drive chain 22, and the side of the conveying slider 13 near the drive chain 22 is drivenly connected to the drive chain 22 by a fixed connection of the transmission slider 14, and the lower end face of the transmission slider 14 is fixedly connected to the drive chain 22.
[0027] Furthermore, specifically, the drive chain 22 meshes with the first transmission rotary body 15, thereby driving the drive chain 22 to rotate, and simultaneously driving the conveying slider 13 to move along the closed path, thereby driving the pipe 4 located on the pipe positioning fixture 18 to rotate.
[0028] Working principle: The pipe storage and transfer device provided by this utility model includes two pipe transfer mechanisms 1 arranged vertically opposite each other; each pipe transfer mechanism 1 includes a conveying base plate 11, a single-row guide rail 12, a conveying slider 13, a transmission slider 14, and a first transmission rotary body 15; the single-row guide rail 12 is provided in six sets, including two sets of long-side guide rails 121 and four sets of short-side guide rails 122; the short-side guide rails 122 are ring-shaped; the long-side guide rails 121 and the short-side guide rails 122 are connected at the beginning of the end ... The two sets of long side guide rails 121 are parallel to each other, and the four sets of short side guide rails 122 are symmetrical about the central axis of the conveying substrate 11, forming a closed ring-shaped guide rail. Multiple first auxiliary pulleys 16 are provided at the four corners of the closed guide rail. The first auxiliary pulleys 16 are located between two adjacent single-row guide rails 12 at the corresponding corner. The first auxiliary pulleys 16 are rotatably connected to the fixed base 161 through a rotating shaft, wherein the fixed base 161 is fixedly connected to the conveying substrate 11.
[0029] Specifically, the work steps include the following: S1. After the transfer device is moved to the designated position, it is fixed to the ceiling by the fixing rod 2 to fix the transfer device. S2. After the robotic arm on one side of the transfer device grabs the pipe 4 of a production line; S3. Move the pipe 4 between the two pipe transfer mechanisms 1 arranged vertically and vertically. After the robot arm tilts the pipe 4 at a certain angle, first insert the upper through hole of the pipe 4 into the limiting post 182 in the upper pipe positioning fixture 18. Then, verticalize the pipe 4, lower the pipe 4, and insert the lower through hole of the pipe 4 into the limiting post 182 in the lower pipe positioning fixture 18. Due to the distance between the two pipe transfer mechanisms 1, the pipe 4 is positioned between the two limiting posts 182 arranged vertically and vertically. S4. When a pipe 4 is placed into the transfer device by the robotic arm, the transfer drive source 21 works to drive the pipe 4 to rotate, so that the remaining space can be used to place more pipes 4. S5. When the transfer device is fully loaded with the pipe 4, and the robotic arm on the other side needs to pick up the pipe 4, the robotic arm grabs the pipe 4, lifts it to a certain height, tilts the pipe 4 at a certain angle, and then takes it out. S6. When a pipe 4 is removed by the robotic arm, the transfer drive source 21 operates, driving the pipe 4 to rotate and transferring the pipe 4 located in the transport device to the robotic arm, facilitating the removal of the pipe 4.
[0030] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.
Claims
1. A device for storing and transferring pipes, characterized in that, The system includes two pipe transfer mechanisms arranged vertically opposite each other. Each pipe transfer mechanism includes a conveying base plate, a single-row guide rail, a conveying slider, a transmission slider, and a first transmission rotary body. Six sets of single-row guide rails are provided, each consisting of two sets of long-side guide rails and four sets of short-side guide rails. The short-side guide rails are ring-shaped. The long-side guide rails and short-side guide rails are connected end-to-end, with the two sets of long-side guide rails parallel to each other and the four sets of short-side guide rails symmetrical about the central axis of the base plate, forming a closed ring-shaped guide rail. Multiple first auxiliary pulleys are provided at each of the four corners of the closed guide rail. Each first auxiliary pulley is located between two adjacent single-row guide rails at the corresponding corner. The first auxiliary pulleys are rotatably connected to a fixed base via a rotating shaft, wherein the fixed base is fixedly connected to the conveying base plate.
2. The device for storing and transferring pipes according to claim 1, characterized in that, Multiple conveying slider arrays are arranged at the upper end of the enclosed guide rail, wherein the conveying sliders are slidably connected to the enclosed guide rail via a second auxiliary pulley; each single-row guide rail has a guide rail body with a triangular cross-section on both sides, and the outer peripheral surface of the second auxiliary pulley is provided with a triangular groove along the circumferential direction, the cross-sectional shape of the triangular groove is adapted to the cross-sectional shape of the guide rail body, and the groove opening size of the triangular groove matches the cross-sectional size of the guide rail body.
3. The device for storing and transferring pipes according to claim 2, characterized in that, A pipe positioning fixture is provided in the center area of the upper end face of the conveying slider. The pipe positioning fixture includes a positioning fixture base and a limiting post. The positioning fixture base and the limiting post are integrally formed. The cross-sectional radius of the limiting post is smaller than the radius of the center hole of the pipe.
4. The device for storing and transferring pipes according to claim 3, characterized in that, The first transmission rotary body is provided on the inner side of each corner of the enclosed guide rail; the first transmission rotary body is rotatably connected to the conveying base plate through a rotating shaft and a second transmission rotary body; the first transmission rotary body is fixedly connected to the end of the rotating shaft; the inner ring of the second transmission rotary body is fixedly connected to the outer circumferential surface of the rotating shaft, and the outer ring of the second transmission rotary body is fixedly connected to the inner ring surface of the mounting hole opened on the conveying base plate.
5. The pipe storage and transfer device according to claim 4, characterized in that, One of the rotating shafts, at the end furthest from the first transmission rotating body, is driven to a transfer drive source via a coupling; the fixed end of the transfer drive source is fixedly connected to the conveying base plate; the outer circumferential surfaces of the four first transmission rotating bodies are wound with the same drive chain; the side of the conveying slider closest to the drive chain is driven to the drive chain via a fixed connection to the transmission slider; the lower end face of the transmission slider is fixedly connected to the drive chain.
6. The pipe storage and transfer device according to claim 5, characterized in that, The upper corners of the pipe transfer mechanism located at the top are fixedly connected with fixing rods; the lower end of the pipe transfer mechanism located at the bottom is fixedly connected with a transfer bracket; the bottom of the transfer bracket is equipped with multiple casters and adjustable support feet.