A feeding device for battery external box upper cover components
Patent Information
- Application Number
- CN202521907779.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-05
AI Technical Summary
现有技术中,上述预埋工序通常采用人工操作方式,即作业人员需在工作台上手动定位并放置端子与螺母、钢套,随后进行后续工艺,该过程存在自动化程度低、人工干预环节多的技术缺陷,具体表现在:人工放置端子与螺母的操作方式导致生产效率受限,且手工放置存在一定的精度波动,进而影响后续电气连接可靠性及箱体性能,此外,人工操作需占用较大作业空间,并存在重复性劳动强度高、人力成本居高不下等问题,难以满足电池包规模化生产对高效、精准、低成本的工艺需求,因此,本实用新型提出一种电池外部箱体上盖零部件的上料设备以解决现有技术中存在的问题
1、本实用新型通过输送带输送端子到一侧,通过振动盘输送螺母、钢套到出口,通过多轴导轨的作用,驱动夹爪多轴运动,方便夹持端子和螺母、钢套,送到上料台上指定工位,以方便后续工艺的机械手定位夹持,无需人工手动,效率更高,精度更足,满足电池包规模化生产对高效、精准、低成本的工艺需求。
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Figure CN224753451U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery pack technology, and in particular to a feeding device for battery outer casing cover components. Background Technology
[0002] In the field of electric vehicles and energy storage, battery packs, as core energy storage devices, are usually assembled from multiple cells in a modular manner and encapsulated in a box structure. The outer box cover needs to be pre-embedded with conductive terminals and fixing nuts during the manufacturing process to achieve electrical connection and mechanical fixation functions. In existing technologies, the aforementioned pre-embedded process is usually carried out manually. That is, the operator needs to manually position and place the terminals, nuts, and steel sleeves on the workbench before proceeding with subsequent processes. This process has technical defects such as low automation and many manual interventions. Specifically, the manual placement of terminals and nuts leads to limited production efficiency, and manual placement has certain accuracy fluctuations, which in turn affects the reliability of subsequent electrical connections and the performance of the enclosure. In addition, manual operation requires a large working space and has problems such as high repetitive labor intensity and high labor costs, making it difficult to meet the process requirements of efficient, accurate, and low-cost battery pack mass production. Therefore, this utility model proposes a feeding device for battery external enclosure top cover components to solve the problems existing in the prior art. Utility Model Content
[0003] To address the aforementioned issues, this utility model proposes a feeding device for battery external casing cover components. This feeding device eliminates the need for manual operation, resulting in higher efficiency and greater precision, thus meeting the high-efficiency, precise, and low-cost process requirements for large-scale battery pack production.
[0004] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a feeding device for battery outer casing cover parts, including a base, a conveyor belt and a vibratory plate, wherein the conveyor belt is located on the front side above the base and is used to convey terminals, and the vibratory plate is located on the rear side above the base, and there are two sets of vibratory plates, which are used to convey nuts and steel sleeves respectively. The base is provided with a multi-axis guide rail above it, and a gripper is movably mounted on the multi-axis guide rail. A loading platform is provided on one side of the top of the base. The gripper is used to hold terminals, nuts, and steel sleeves and deliver them to the designated workstation on the loading platform.
[0005] A further improvement is that the top of the loading platform is provided with a terminal station, a nut station, and a steel sleeve station. Each of the terminal station, nut station, and steel sleeve station is equipped with an infrared sensor for recognizing the workpiece. The terminal station, nut station, and steel sleeve station are respectively used to place the terminal, nut, and steel sleeve.
[0006] A further improvement is that the discharge end of the conveyor belt is equipped with an infrared sensor, and the infrared sensor is used to identify the terminal sent to the discharge end via infrared.
[0007] A further improvement is that the multi-axis guide rail includes a first guide rail and a second guide rail, which are respectively located at both ends of the top of the base. A first movable seat is movably mounted on the first guide rail, and a third guide rail is provided at one end of the first movable seat. One end of the third guide rail is movably connected to the second guide rail.
[0008] A further improvement is that a second movable seat is movably provided on the third guide rail, and the gripper is provided on the second movable seat. The gripper includes a first lifting cylinder, a second lifting cylinder, and a combined gripper and a terminal gripper respectively provided at the output ends of the first lifting cylinder and the second lifting cylinder. The combined gripper is used to hold nuts and steel sleeves, and the terminal gripper is used to hold terminals.
[0009] A further improvement is that: the output end of the vibratory feeder is provided with a discharge rail, and a pusher cylinder is provided on the support at the outlet of the discharge rail. The output end of the pusher cylinder is connected to a pusher plate, and the pusher plate is provided with a pusher block that is compatible with the outlet of the discharge rail. The pusher block is provided with a positioning groove that is compatible with the nut and the steel sleeve, and the pusher block is equipped with an infrared sensor for recognizing the workpiece.
[0010] A further improvement is that a protective cover is provided at the top edge of the base, and an opening and closing door is provided on the protective cover, and a positioning block is provided on one side of the top of the loading platform.
[0011] The beneficial effects of this utility model are as follows: 1. This utility model uses a conveyor belt to transport terminals to one side, and a vibratory feeder to transport nuts and steel sleeves to the outlet. Through the action of multi-axis guide rails, the grippers are driven to move in multiple axes, which facilitates the clamping of terminals, nuts, and steel sleeves and delivers them to the designated workstation on the loading platform. This allows for convenient positioning and clamping by the robotic arm in subsequent processes, eliminating the need for manual operation, resulting in higher efficiency and greater precision. This meets the process requirements of high efficiency, precision, and low cost for the large-scale production of battery packs.
[0012] 2. A protective cover is provided on the outer side of the top of the base of this utility model to protect the operation of the internal components, prevent the influence of abnormal external conditions, and ensure stability. Attached Figure Description
[0013] Figure 1 This is the front view of the present invention; Figure 2 This is a schematic diagram of the base of this utility model; Figure 3 This is a schematic diagram of the conveyor belt of this utility model; Figure 4 This is a schematic diagram of the loading platform of this utility model; Figure 5 This is a schematic diagram of the multi-axis guide rail of this utility model; Figure 6 This is a schematic diagram of the vibratory feeder of this utility model; Figure 7 This is a schematic diagram of the nut and steel sleeve conveying method of this utility model.
[0014] The components are as follows: 1. Base; 2. Conveyor belt; 3. Vibratory feeder; 4. Loading platform; 5. Terminal; 6. Nut; 7. Terminal station; 8. Nut station; 9. First guide rail; 10. Second guide rail; 11. First moving seat; 12. Third guide rail; 13. Second moving seat; 14. First lifting cylinder; 15. Second lifting cylinder; 16. Integrated gripper; 17. Terminal gripper; 18. Discharge rail; 19. Pushing cylinder; 20. Push plate; 21. Pushing block; 22. Protective cover; 23. Positioning block; 24. Steel sleeve; 25. Steel sleeve station. Detailed Implementation
[0015] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model. Example
[0016] according to Figure 1 , 2 As shown in 3, 4, 5, 6, and 7, this embodiment proposes a feeding device for battery external casing cover components, including a base 1, a conveyor belt 2, and a vibratory feeder 3. The conveyor belt 2 is located on the front side above the base 1 and is used to convey terminals 5. The vibratory feeder 3 is located on the rear side above the base 1 and has two sets, which are used to convey nuts 6 and steel sleeves 24 respectively. The base 1 is equipped with a multi-axis guide rail, on which grippers are movably mounted. A loading platform 4 is located on one side of the top of the base 1. The grippers are used to hold terminals 5, nuts 6, and steel sleeves 24, and deliver them to designated positions on the loading platform 4. In use, terminals 5 are conveyed to one side via a conveyor belt 2, and nuts 6 and steel sleeves 24 are conveyed to the outlet via a vibratory feeder 3. The multi-axis guide rail drives the grippers to move in multiple axes, facilitating the gripping of terminals 5, nuts 6, and steel sleeves 24, and delivering them to designated positions on the loading platform 4. This allows for convenient positioning and gripping by robotic arms in subsequent processes, eliminating the need for manual operation, resulting in higher efficiency and precision, and meeting the high-efficiency, precise, and low-cost process requirements for large-scale battery pack production.
[0017] The top of the loading platform 4 is equipped with a terminal station 7, a nut station 8, and a steel sleeve station 25. Each of these stations is equipped with an infrared sensor for workpiece identification. The terminal station 7, nut station 8, and steel sleeve station 25 are used to place the terminal 5, nut 6, and steel sleeve 24, respectively. In use, the multi-axis guide rail drives the gripper to move in multiple axes, facilitating the clamping of the terminal 5, nut 6, and steel sleeve 24, and delivering them to the loading platform 4. The terminal station 7, nut station 8, and steel sleeve station 25 are used to place the terminal 5, nut 6, and steel sleeve 24, respectively, and infrared identification of the workpiece triggers subsequent operation processes.
[0018] The discharge end of the conveyor belt 2 is equipped with an infrared sensor, which is used to identify the terminal 5 delivered to the discharge end. In use, the terminal 5 is conveyed to one side by the conveyor belt 2, and the infrared sensor identifies the terminal 5 delivered to the discharge end, triggering the subsequent grippers to clamp it.
[0019] The multi-axis guide rail includes a first guide rail 9 and a second guide rail 10, which are respectively located at both ends of the top of the base 1. A first movable seat 11 is movably mounted on the first guide rail 9, and a third guide rail 12 is provided at one end of the first movable seat 11. One end of the third guide rail 12 is movably connected to the second guide rail 10. A second movable seat 13 is movably mounted on the third guide rail 12. The gripper is mounted on the second movable seat 13. The gripper includes a first lifting cylinder 14, a second lifting cylinder 15, and a combined gripper 16 and a terminal gripper 17 respectively located at the output ends of the first lifting cylinder 14 and the second lifting cylinder 15. The combined gripper 16 and the terminal gripper 17 are used to grip the nut 6, the steel sleeve 24, and the terminal 5, respectively. In use, the first movable seat 11 moves on the first guide rail 9 and the second guide rail 10 to change the front and rear position of the gripper. The second movable seat 13 moves on the third guide rail 12 to change the front and rear position and left and right position of the gripper. The height of the integrated gripper 16 and the terminal gripper 17 is changed by the first lifting cylinder 14 and the second lifting cylinder 15. The integrated gripper 16 clamps the nut 6 and the steel sleeve 24, and the terminal gripper 17 clamps the terminal 5.
[0020] The output end of the vibratory feeder 3 is provided with a discharge rail 18, and a pusher cylinder 19 is provided on the support at the outlet of the discharge rail 18. The output end of the pusher cylinder 19 is connected to a pusher plate 20, and the pusher plate 20 is provided with a pusher block 21 adapted to the outlet of the discharge rail 18. The pusher block 21 is provided with a positioning groove adapted to the nut 6 and the steel sleeve 24, and the pusher block 21 is equipped with an infrared sensor for recognizing the workpiece. In use, the vibratory feeder 3 vibrates to discharge the material, causing the nut 6 or steel sleeve 24 to enter the discharge rail 18 and enter the positioning groove on the pusher block 21 from the outlet of the discharge rail 18. After infrared recognition, the pusher cylinder 19 pushes the pusher plate 20 to move the pusher block 21, sending the single nut 6 or steel sleeve 24 to one end, separating it from the nuts 6 or steel sleeves 24 that are transported later, so that the integrated gripper 16 can clamp it individually. Example
[0021] according to Figure 1 , 2 As shown in 3, 4, 5, 6, and 7, this embodiment proposes a feeding device for battery external casing cover components, including a base 1, a conveyor belt 2, and a vibratory feeder 3. The conveyor belt 2 is located on the front side above the base 1 and is used to convey terminals 5. The vibratory feeder 3 is located on the rear side above the base 1 and has two sets, which are used to convey nuts 6 and steel sleeves 24 respectively. The base 1 is equipped with a multi-axis guide rail, on which grippers are movably mounted. A loading platform 4 is located on one side of the top of the base 1. The grippers are used to hold terminals 5, nuts 6, and steel sleeves 24, and deliver them to designated positions on the loading platform 4. In use, terminals 5 are conveyed to one side via a conveyor belt 2, and nuts 6 and steel sleeves 24 are conveyed to the outlet via a vibratory feeder 3. The multi-axis guide rail drives the grippers to move in multiple axes, facilitating the gripping of terminals 5, nuts 6, and steel sleeves 24, and delivering them to designated positions on the loading platform 4. This allows for convenient positioning and gripping by robotic arms in subsequent processes, eliminating the need for manual operation, resulting in higher efficiency and precision, and meeting the high-efficiency, precise, and low-cost process requirements for large-scale battery pack production.
[0022] The top of the loading platform 4 is equipped with a terminal station 7, a nut station 8, and a steel sleeve station 25. Each of these stations is equipped with an infrared sensor for workpiece identification. The terminal station 7, nut station 8, and steel sleeve station 25 are used to place the terminal 5, nut 6, and steel sleeve 24, respectively. In use, the multi-axis guide rail drives the gripper to move in multiple axes, facilitating the clamping of the terminal 5, nut 6, and steel sleeve 24, and delivering them to the loading platform 4. The terminal station 7, nut station 8, and steel sleeve station 25 are used to place the terminal 5, nut 6, and steel sleeve 24, respectively, and infrared identification of the workpiece triggers subsequent operation processes.
[0023] A protective cover 22 is provided at the top edge of the base 1, and the protective cover 22 is equipped with an opening and closing door. A positioning block 23 is provided on one side of the top of the loading platform 4. The protective cover 22 is provided on the outer side of the top of the base 1 to protect the operation of the internal components, prevent the influence of abnormal external conditions, and ensure stability. The positioning block 23 is used for mutual positioning with the robotic arm that will subsequently remove the terminal 5, nut 6, and steel sleeve 24.
[0024] The loading equipment for the battery's external casing cover components conveys the terminal 5 to one side via conveyor belt 2, and the nut 6 and steel sleeve 24 to the outlet via vibratory feeder 3. Through the action of multi-axis guide rails, the grippers move in multiple axes, facilitating the clamping of the terminal 5, nut 6, and steel sleeve 24, and delivering them to the designated station on the loading platform 4. This allows for convenient positioning and clamping by the robotic arm in subsequent processes, eliminating the need for manual operation, resulting in higher efficiency and precision, and meeting the high-efficiency, precise, and low-cost process requirements of large-scale battery pack production. Furthermore, a protective cover 22 is installed on the outer side of the top of the base 1 to protect the internal components during operation, preventing the influence of external abnormalities and ensuring stability.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A feeding device for battery outer casing cover components, comprising a base (1), a conveyor belt (2), and a vibratory feeder (3), characterized in that: The conveyor belt (2) is located on the front side above the base (1) and is used to convey the terminal (5). The vibratory plate (3) is located on the rear side above the base (1) and is provided in two sets, which are used to convey the nut (6) and the steel sleeve (24) respectively. The base (1) is provided with a multi-axis guide rail above it, and a gripper is provided on the multi-axis guide rail. A loading platform (4) is provided on one side of the top of the base (1). The gripper is used to hold the terminal (5), nut (6), and steel sleeve (24) and send them to the designated work station on the loading platform (4).
2. The feeding equipment for battery outer casing cover components according to claim 1, characterized in that: The top of the loading platform (4) is provided with a terminal station (7), a nut station (8) and a steel sleeve station (25). The terminal station (7), the nut station (8) and the steel sleeve station (25) are all equipped with infrared sensors for recognizing workpieces. The terminal station (7), the nut station (8) and the steel sleeve station (25) are respectively used to place the terminal (5), the nut (6) and the steel sleeve (24).
3. The feeding equipment for battery outer casing cover components according to claim 1, characterized in that: The discharge end of the conveyor belt (2) is equipped with an infrared sensor, and the infrared sensor is used to identify the terminal (5) sent to the discharge end.
4. The feeding equipment for battery external casing cover components according to claim 1, characterized in that: The multi-axis guide rail includes a first guide rail (9) and a second guide rail (10). The first guide rail (9) and the second guide rail (10) are respectively located at both ends of the top of the base (1). A first movable seat (11) is movably provided on the first guide rail (9), and a third guide rail (12) is provided at one end of the first movable seat (11). One end of the third guide rail (12) is movably connected to the second guide rail (10).
5. The feeding equipment for battery external casing cover components according to claim 4, characterized in that: The third guide rail (12) is movably provided with a second movable seat (13), and the gripper is provided on the second movable seat (13). The gripper includes a first lifting cylinder (14), a second lifting cylinder (15), and a combined gripper (16) and a terminal gripper (17) respectively provided at the output ends of the first lifting cylinder (14) and the second lifting cylinder (15). The combined gripper (16) is used to hold the nut (6) and the steel sleeve (24), and the terminal gripper (17) is used to hold the terminal (5).
6. The feeding equipment for battery outer casing cover components according to claim 1, characterized in that: The output end of the vibratory feeder (3) is provided with a discharge rail (18), and a pusher cylinder (19) is provided on the support at the outlet of the discharge rail (18). The output end of the pusher cylinder (19) is connected to a pusher plate (20), and the pusher plate (20) is provided with a pusher block (21) that is compatible with the outlet of the discharge rail (18). The pusher block (21) is provided with a positioning groove that is compatible with the nut (6) and the steel sleeve (24), and the pusher block (21) is equipped with an infrared sensor for recognizing the workpiece.
7. The feeding device for battery outer casing cover components according to claim 1, characterized in that: The base (1) is provided with a protective cover (22) at the top edge, and the protective cover (22) is provided with an opening and closing door. The loading platform (4) is provided with a positioning block (23) on one side of its top.