Bulk material lifting device based on helical aggregate
Patent Information
- Application Number
- CN202521887872.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-03
AI Technical Summary
[0003]现有的人工作业存在耗时长、工况恶劣、效率低、劳动强度大、健康和安全突出的问题,面临多重技术瓶颈:效率层面,工人需在有限空间内进行繁重的铲运、平整或清底操作,耗时极长且作业不连续;工况层面,仓内粉尘浓度极高(易引发爆炸与呼吸疾病)、存在缺氧风险、照明不足且伴随高处坠落或陷入流态化粮堆的窒息隐患;强度层面,持续的重体力劳动远超人体承受极限
[0010] The technical effect of this utility model is as follows: This utility model uses spiral blades to push the grain on both sides of the bucket to the center of the bucket, and uses a paddle to push the grain particles to the belt conveyor. The belt conveyor lifts the bulk material in the grain bin to the silo or other equipment, thereby realizing the rapid lifting of grain particles in the bucket.
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Figure CN224753466U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of grain machinery technology, and specifically relates to a bulk material lifting device based on spiral material collection. Background Technology
[0002] Grain warehouses are the most important grain storage facilities. During the processes of grain transfer, leveling, and clearing, the structural characteristics and operational content of grain warehouses, which are large in volume and height and are enclosed environments, pose unique technical challenges because grain is in bulk.
[0003] Existing manual operations suffer from problems such as long processing times, harsh working conditions, low efficiency, high labor intensity, and significant health and safety concerns, facing multiple technical bottlenecks: In terms of efficiency, workers must perform heavy shoveling, leveling, or cleaning operations within confined spaces, which is extremely time-consuming and discontinuous; in terms of working conditions, the dust concentration inside the silo is extremely high (potentially causing explosions and respiratory illnesses), there is a risk of oxygen deficiency, insufficient lighting, and the hazard of falls from heights or suffocation from being trapped in fluidized grain piles; in terms of intensity, continuous heavy physical labor far exceeds the limits of human endurance. Therefore, the leveling, cleaning, and transfer of grain in silos urgently require mechanization and automation to effectively improve operational efficiency and reduce labor intensity. Utility Model Content
[0004] To address the aforementioned problems, the purpose of this utility model is to provide a bulk material lifting device based on a spiral material collection system. This device uses spiral blades to push grain from both sides of the bucket to the center of the bucket, and then uses a shovel to move the grain particles onto a belt conveyor, thereby achieving rapid lifting of the grain particles inside the bucket.
[0005] The technical solution of this utility model is as follows: a bulk material lifting device based on spiral material collection, characterized in that: it includes a spiral drive mechanism, spiral blades, a lever, a bucket, a belt conveyor, a belt driver, and a cover. The spiral drive mechanism is installed on the top of the bucket, and the spiral drive mechanism is rotatably connected to a spiral blade shaft. The spiral blade shaft is located inside the bucket, and spiral blades are provided on the outside of the spiral blade shaft. A lever is provided on the spiral blade shaft directly opposite the belt of the belt conveyor. The belt driver and the belt conveyor are provided with a cover on their outer sides. The belt driver is used to drive the belt conveyor to move.
[0006] The helical transmission mechanism includes a transmission reduction motor and a transmission belt, which is either a belt or a chain, and is connected to the helical blade shaft.
[0007] The belt drive includes a drive geared motor and a drive roller, with a drive belt sleeved on the outside of the drive roller.
[0008] The belt conveyor includes a conveyor belt, with several idlers distributed on the lower side of the conveyor belt and an upper pressure roller on the upper side of the conveyor belt.
[0009] The spiral blade shaft is set perpendicular to the belt transmission direction of the belt conveyor.
[0010] The technical effect of this utility model is as follows: This utility model uses spiral blades to push the grain on both sides of the bucket to the center of the bucket, and uses a paddle to push the grain particles to the belt conveyor. The belt conveyor lifts the bulk material in the grain bin to the silo or other equipment, thereby realizing the rapid lifting of grain particles in the bucket.
[0011] The following will provide further explanation in conjunction with the accompanying drawings. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of a bulk material lifting device based on a spiral material collector, according to an embodiment of this utility model.
[0013] Figure 2 This is a schematic diagram of the screw transmission mechanism according to an embodiment of the present invention.
[0014] Reference numerals: 1-Screw drive mechanism, 2-Screw blade, 3-Paddle, 4-Bucket, 5-Belt conveyor, 6-Belt driver, 7-Cover, 8-Belt drive roller, 9-Idler roller, 10-Upper pressure roller, 11-Screw blade shaft. Detailed Implementation Example 1
[0015] like Figure 1 , Figure 2 As shown, a bulk material lifting device based on spiral material collection is characterized by comprising a spiral drive mechanism 1, spiral blades 2, a lever 3, a bucket 4, a belt conveyor 5, a belt driver 6, and a cover 7. The spiral drive mechanism 1 is installed on the top of the bucket 4, and a spiral blade shaft 11 is rotatably connected to the spiral drive mechanism 1. The spiral blade shaft 11 is located inside the bucket 4, and spiral blades 2 are provided on the outside of the spiral blade shaft 11. A lever 3 is provided on the spiral blade shaft 11 at the position of the belt of the belt conveyor 5. The cover 7 is provided on the outside of the belt driver 6 and the belt conveyor 5. The belt driver 6 is used to drive the belt conveyor 5 to move.
[0016] In actual use, during operation, the screw drive mechanism 1 drives the screw blade shaft 11 to rotate. The screw blades 2 push the grain on both sides of the bucket 4 to the center of the bucket 4. The paddle 3 is installed on the screw blade shaft directly opposite the belt of the belt conveyor 5. The paddle 3 pushes the grain particles onto the belt conveyor 5. Driven by the belt driver 6, the belt conveyor 5 lifts the grain particles to the next device, process, or silo. This invention uses screw blades to push the grain on both sides of the bucket to the center of the bucket, and paddles to push the grain particles onto the belt conveyor. The belt conveyor then lifts the bulk material in the grain bin to the silo or other equipment, achieving rapid lifting of the grain particles in the bucket. Example 2
[0017] Preferably, based on Embodiment 1, in this embodiment, the helical transmission mechanism 1 includes a transmission reduction motor and a transmission belt, the transmission belt being a belt or a chain, and the transmission belt being connected to the helical blade shaft 11.
[0018] In actual use, the helical transmission mechanism 1 includes a transmission reduction motor and a transmission belt. The transmission belt is a belt or a chain. The transmission belt is connected to the helical blade shaft 11. The transmission reduction motor drives the helical blade shaft 11 to rotate through the transmission belt. Example 3
[0019] Preferably, based on Embodiment 1 or Embodiment 2, in this embodiment, the belt driver 6 includes a drive reduction motor and a drive roller 8, and a drive belt is sleeved on the outer side of the drive roller 8.
[0020] In actual use, the belt drive 6 includes a drive reduction motor and a drive roller 8. A drive belt is sleeved on the outside of the drive roller 8, and the drive reduction motor drives the drive roller 8 to move through the drive belt. Example 4
[0021] Preferably, based on Embodiment 1 or Embodiment 3, in this embodiment, the belt conveyor 5 includes a conveyor belt, a plurality of idlers 9 are distributed on the lower side of the conveyor belt, and an upper pressure roller 10 is provided on the upper side of the conveyor belt.
[0022] In actual use, the belt conveyor 5 includes a conveyor belt, with several idlers 9 distributed on the lower side of the conveyor belt, and an upper pressure roller 10 provided on the upper side of the conveyor belt. The idlers 9 drive the conveyor belt to transport grain, and the upper pressure roller 10 ensures the stability of the conveyor belt. Example 5
[0023] Preferably, based on Embodiment 1 or Embodiment 4, in this embodiment, the spiral blade shaft is arranged perpendicular to the belt transmission direction of the belt conveyor 5.
[0024] In actual use, the spiral blade shaft is set perpendicular to the belt transmission direction of the belt conveyor 5, which makes it easy for the spiral blade shaft to drive the spiral blades to push the grain on both sides of the bucket to the center of the bucket, thereby realizing the rapid lifting of grain particles in the bucket.
[0025] In practical use, this utility model includes the following steps: S1: During operation, the screw drive mechanism 1 drives the screw blade shaft to rotate, and the screw blade 2 pushes the grain on both sides of the bucket 4 to the center of the bucket 4. The paddle 3 is installed on the position of the screw blade shaft facing the belt of the belt conveyor 5. The paddle 4 pushes the grain particles onto the belt conveyor 5. S2: The belt conveyor 5, driven by the belt driver 6, lifts the grain particles to the next device, process or silo.
[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present utility model should be included within the protection scope of the present utility model.
Claims
1. A bulk material lifting device based on spiral aggregate, characterized in that: The device includes a screw drive mechanism (1), a screw blade (2), a paddle (3), a bucket (4), a belt conveyor (5), a belt driver (6), and a cover (7). The screw drive mechanism (1) is installed on the top of the bucket (4). The screw drive mechanism (1) is rotatably connected to a screw blade shaft (11). The screw blade shaft (11) is located inside the bucket (4). The screw blade shaft (11) is provided with a screw blade (2) on the outside. The screw blade shaft (11) is provided with a paddle (3) at the position of the belt of the belt conveyor (5) directly opposite the belt of the belt conveyor (5). The belt driver (6) and the belt conveyor (5) are provided with a cover (7). The belt driver (6) is used to drive the belt conveyor (5) to move.
2. The bulk material lifting device based on spiral aggregate according to claim 1, characterized in that: The helical transmission mechanism (1) includes a transmission speed reduction motor and a transmission belt, which is a belt or a chain, and is connected to the helical blade shaft (11).
3. The bulk material lifting device based on spiral aggregate according to claim 1, characterized in that: The belt drive (6) includes a drive reduction motor and a drive roller (8), and a drive belt is sleeved on the outside of the drive roller (8).
4. The bulk material lifting device based on spiral aggregate according to claim 1, characterized in that: The belt conveyor (5) includes a conveyor belt, with several idlers (9) distributed on the lower side of the conveyor belt, and an upper pressure roller (10) provided on the upper side of the conveyor belt.
5. The bulk material lifting device based on spiral aggregate according to claim 1, characterized in that: The spiral blade shaft is set perpendicular to the belt transmission direction of the belt conveyor (5).