Cap feeding and pressing integrated device

CN224753614UActive Publication Date: 2026-09-15SHANGHAI TOFFLON SCI & TECH CO LTD
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Patent Information

Application Number
CN202522078033.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-09-15
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

[0003]本实用新型实施例提供一种送帽压帽一体装置,旨在改善多装置完成上料及压帽工作所带来的空间浪费及成本高的问题

Benefits of technology

[0022] The cap feeding and pressing integrated device provided by this utility model includes a first feeding component and a second feeding component arranged sequentially around a turntable assembly, which are used to feed and transfer pre-filled syringes and caps, respectively. After the pre-filled syringe is transferred to the feeding station, the turntable assembly rotates to move the feeding station with the pre-filled syringe to the second feeding component. The transfer part of the second feeding component transfers the cap and presses it onto the pre-filled syringe, realizing the feeding, positioning, and pressurization of the cap in a single device. This saves operating space, reduces equipment complexity and manufacturing costs, and lowers the difficulty of later maintenance and energy consumption.

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Abstract

The utility model embodiment provides a kind of send cap and press cap integrated device, including carousel assembly, first feeding assembly and second feeding assembly, carousel assembly rotatably is arranged, and it has multiple feeding stations;First feeding assembly is arranged in carousel assembly side, for pre-filled needle tube is conveyed to feeding station;Second feeding assembly is spaced apart from first feeding assembly along the circumference of carousel assembly;Second feeding assembly has feeding part and transfer part, and feeding part is used to transport cap;Transfer part is used to transfer and cap is pressed on pre-filled needle tube.In pre-filled needle tube is passed to feeding station, carousel assembly rotates pre-filled needle tube to second feeding assembly, and cap is transferred and pressed on pre-filled needle tube by transfer part, realize the feeding, positioning and pressurization operation of cap on single device, save operating space, reduce equipment complexity and manufacturing cost, reduce later maintenance difficulty and energy consumption.
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Description

Technical Field

[0001] This utility model relates to the field of pharmaceutical packaging machinery technology, and in particular to an integrated cap feeding and pressing device. Background Technology

[0002] Pre-filling needles in filling machines require capping to ensure product sealing and prevent leakage, contamination, or deterioration. However, existing capping processes for pre-filling needles typically involve initial loading and positioning of the caps in a single unit, followed by transfer via a conveyor line to another unit for pressurization or tightening. While this design ensures a certain success rate and reliability in the pressing process, it has significant drawbacks: the linear conveyor structure itself occupies a large amount of floor space, and the multi-unit design requires more operating areas, resulting in a large overall equipment size and a less compact structure, putting pressure on cleanroom space utilization. Furthermore, multiple units mean the need for multiple actuators, sensors, and control systems, increasing equipment complexity and manufacturing costs, as well as raising maintenance difficulty and energy consumption. Utility Model Content

[0003] This utility model provides an integrated cap feeding and cap pressing device, which aims to improve the problems of space waste and high cost caused by multiple devices completing the feeding and cap pressing work.

[0004] Specifically, this utility model provides an integrated cap feeding and pressing device, comprising:

[0005] A turntable assembly, wherein the turntable assembly is rotatably configured and has multiple loading stations;

[0006] The first feeding component is located on one side of the turntable component and is used to convey the pre-filled syringe to the feeding station.

[0007] The second feeding assembly is spaced apart from the first feeding assembly along the circumference of the turntable assembly; the second feeding assembly has a feeding section and a transfer section, the feeding section is used to convey the protective cap; the transfer section is located at one end of the feeding section near the feeding station, and is used to transfer the protective cap and press it onto the pre-filled needle tube.

[0008] Optionally, the first feeding assembly includes a conveyor belt and a tray disposed on the conveyor belt, the tray being used to carry the pre-filled syringe.

[0009] Optionally, the feeding section includes a track, a vibrating element, and a cap receiving arm. The output end of the vibrating element is connected to the track to drive the track to vibrate. The cap receiving arm is located at one end of the track near the transfer section and is used to stop the cap.

[0010] Optionally, the transfer unit includes:

[0011] A clamping member is provided above the cap arm, which can be moved up and down. The clamping member is provided with a retractable sleeve rod, which is inserted into the cap when it extends out of the clamping member.

[0012] A flipping shaft is rotatably disposed between the loading section and the loading station. A cap-feeding arm for clamping caps is provided on the side wall of the flipping shaft. When the flipping shaft is rotated to the first position, the cap-feeding arm is located below the clamping member. When the flipping shaft is rotated to the second position, the cap-feeding arm is located above the loading station.

[0013] Optionally, the transfer unit further includes a first lifting assembly, the output end of which is connected to a connecting block, and the flip shaft is rotatably connected to the connecting block.

[0014] Optionally, the cap-feeding arm includes a first fixing block, a second fixing block, a clamping block, and a spring. The first fixing block is fixedly connected to the flipping shaft. The first fixing block and the second fixing block are spaced apart and fixedly connected by multiple fixing rods. The clamping block is located between the first fixing block and the second fixing block. The fixing rods pass through the clamping block, and the clamping block can reciprocate along the axial direction of the fixing rods. The spring is located between the clamping block and the first fixing block to drive the clamping block to fit against the second fixing block. The end of the clamping block has a first protrusion.

[0015] The cap feeding and pressing integrated device further includes a driving block, which is disposed at the end of the clamping block where the first protrusion is provided and is located on one side of the first protrusion; the driving block is provided with a second protrusion, which is configured to squeeze the first protrusion when the cap feeding arm moves downward, so as to drive the clamping block to move away from the second fixing block.

[0016] Optionally, the second fixing block has a first protrusion on the upper part of the side near the clamping block, and the clamping block has a second protrusion on the lower part of the side near the second fixing block; when the first protrusion is in contact with the clamping block, the second protrusion is in contact with the second fixing block.

[0017] The second fixing block is provided with a through hole at the connection between it and the first protrusion. The lower part of the second fixing block is provided with a first semi-blind hole that communicates with and is coaxial with the through hole. The second protrusion is provided with a second semi-blind hole that is coaxial with the through hole on the side facing the second fixing block. When the second protrusion and the second fixing block are in contact, the through hole, the first semi-blind hole and the second semi-blind hole surround each other to form a blind hole.

[0018] Optionally, the turntable assembly includes a turntable body, grippers, and a drive unit. The loading station is located on the turntable body, and each loading station is provided with multiple grippers. The drive unit is located at the bottom of the turntable body to drive the turntable body to rotate.

[0019] Optionally, the turntable assembly further includes a positioning mechanism, which has a positioning pin that can extend and retract vertically; the turntable body is provided with a plurality of positioning holes, each positioning hole corresponding to a loading station; in a preset position, the positioning pin is inserted into one of the positioning holes.

[0020] Optionally, the cap feeding and cap pressing integrated device further includes a material feeding robot and a material feeding slide rail; along the rotation direction of the turntable assembly, the material feeding robot is located downstream of the second feeding assembly, and is used to clamp and transfer the pre-filled needle tube after cap pressing to the material feeding slide rail.

[0021] The beneficial effects of this utility model are as follows:

[0022] The cap feeding and pressing integrated device provided by this utility model includes a first feeding component and a second feeding component arranged sequentially around a turntable assembly, which are used to feed and transfer pre-filled syringes and caps, respectively. After the pre-filled syringe is transferred to the feeding station, the turntable assembly rotates to move the feeding station with the pre-filled syringe to the second feeding component. The transfer part of the second feeding component transfers the cap and presses it onto the pre-filled syringe, realizing the feeding, positioning, and pressurization of the cap in a single device. This saves operating space, reduces equipment complexity and manufacturing costs, and lowers the difficulty of later maintenance and energy consumption. Attached Figure Description

[0023] Figure 1 This is a schematic structural diagram of an embodiment of the cap feeding and pressing integrated device provided by this utility model;

[0024] Figure 2 This is a schematic structural diagram of an embodiment of the cap feeding and pressing integrated device provided by this utility model;

[0025] Figure 3 yes Figure 2 A schematic enlarged view of part A in the middle;

[0026] Figure 4 This is a schematic top view of an embodiment of the cap feeding and pressing integrated device provided by this utility model;

[0027] Figure 5 This is a schematic structural diagram of the second feeding component in the cap feeding and pressing integrated device provided in an embodiment of the present invention;

[0028] Figure 6 This is a schematic partial structural diagram of the second feeding component provided in an embodiment of the present invention;

[0029] Figure 7 This is a schematic partial structural diagram of the transfer section provided in an embodiment of the present invention;

[0030] Figure 8 This is a schematic partial structural diagram of the second feeding component provided in an embodiment of the present invention;

[0031] Figure 9 This is a schematic partial structural diagram of the transfer section provided in an embodiment of the present invention;

[0032] Figure 10 This is a schematic cross-sectional view of the cap-feeding arm provided in one embodiment of the present invention;

[0033] Figure 11 This is a schematic diagram illustrating the cap-pressing action in an integrated cap-feeding and cap-pressing device according to an embodiment of the present invention.

[0034] Figure 12 This is a schematic cross-sectional view of the cap-feeding arm provided in one embodiment of the present invention;

[0035] Figure 13 This is a schematic structural diagram of the turntable assembly in the cap feeding and pressing integrated device provided in one embodiment of the present utility model;

[0036] Figure 14 This is a schematic structural diagram of the turntable assembly in the cap feeding and pressing integrated device provided in one embodiment of the present invention.

[0037] Explanation of reference numerals in the attached figures:

[0038] 100. Turntable assembly; 110. Loading station; 120. Turntable body; 130. Gripper; 140. Drive unit; 150. Positioning mechanism; 151. Positioning pin; 200. First loading assembly; 210. Conveyor belt; 220. Pallet; 300. Second loading assembly; 310. Loading section; 311. Track; 312. Cap receiving arm; 320. Transfer section; 321. Clamping component; 3211. Sleeve rod; 322. Tilting shaft; 323. Cap feeding arm; 3231. First fixing block; 323 2. Second fixing block, 32321. First protrusion, 32322. Through hole, 32323. First semi-blind hole, 3233. Clamping block, 32331. Second protrusion, 32332. Second semi-blind hole, 3234. Fixing rod, 3235. Spring, 3236. First protrusion, 324. First lifting assembly, 325. Drive block, 3251. Second protrusion, 326. Second lifting assembly, 400. Unloading robot, 500. Unloading slide rail, 610. Protective cap, 620. Pre-filled syringe. Detailed Implementation

[0039] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0040] In the description of this utility model, it should be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0041] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0042] Figure 1 This is a schematic structural diagram of an integrated cap-feeding and cap-pressing device provided in one embodiment of this utility model. Figure 1 As shown, and refer to Figures 2 to 14 This utility model provides a cap feeding and pressing integrated device, including a turntable assembly 100, a first feeding assembly 200, and a second feeding assembly 300. The turntable assembly 100 is rotatably configured and has multiple feeding stations 110. The first feeding assembly 200 is disposed on one side of the turntable assembly 100 and is used to convey the pre-filled needle tube 620 to the feeding station 110. The second feeding assembly 300 is disposed at intervals from the first feeding assembly 200 along the circumference of the turntable assembly 100. The second feeding assembly 300 has a feeding part 310 and a transfer part 320. The feeding part 310 is used to convey the protective cap 610. The transfer part 320 is disposed at one end of the feeding part 310 near the feeding station 110 and is used to transfer the protective cap 610 and press it onto the pre-filled needle tube 620.

[0043] In this embodiment, a first feeding assembly 200 and a second feeding assembly 300 are sequentially arranged around the turntable assembly 100, respectively for conveying the pre-filled syringe 620 and the protective cap 610. After the pre-filled syringe 620 is conveyed to the feeding station 110, the turntable assembly 100 rotates to move the feeding station 110 with the pre-filled syringe 620 to the second feeding assembly 300. The transfer part 320 of the second feeding assembly 300 transfers the protective cap 610 and presses it onto the pre-filled syringe 620, realizing the feeding, positioning and pressurization of the protective cap 610 on a single device. This saves operating space, reduces equipment complexity and manufacturing costs, and reduces the difficulty of later maintenance and energy consumption.

[0044] like Figure 2 , Figure 13 , Figure 14 As shown, in one embodiment of this utility model, the turntable assembly 100 includes a turntable body 120, grippers 130, and a drive unit 140. A loading station 110 is disposed on the turntable body 120, and each loading station 110 is provided with multiple grippers 130. The drive unit 140 is disposed at the bottom of the turntable body 120 to drive the turntable body 120 to rotate. Further, the first loading assembly 200 includes a conveyor belt 210 and a tray 220 disposed on the conveyor belt 210. The tray 220 is used to carry pre-filled syringes 620. In application, the conveyor belt 210 transports the tray 220 and the pre-filled syringes 620 thereon to a position close to the turntable body 120, and then a hoisting robot picks up the pre-filled syringes 620 and feeds them into the grippers 130 on the loading station 110. Finally, by starting the drive unit 140 to rotate, the drive unit 140 drives the turntable body 120 to rotate, and the pre-filled syringe 620 is moved to the next station.

[0045] like Figure 5 , Figure 6 As shown, in one embodiment of this utility model, the feeding part 310 includes a track 311, a vibrating element, and a cap receiving arm 312. The output end of the vibrating element is connected to the track 311 to drive the track 311 to vibrate. The cap receiving arm 312 is disposed at one end of the track 311 near the transfer part 320 and is used to stop the cap 610. Specifically, along the length direction of the track 311, the width of the track 311 decreases, and the narrow end of the track 311 is the end near the turntable body 120, so that the cap 610 can vibrate and move in the track 311 to the position of the cap receiving arm 312.

[0046] like Figures 6 to 9As shown, in one embodiment of this utility model, the transfer part 320 includes a clamping member 321 and a flipping shaft 322. The clamping member 321 is movably disposed above the cap receiving arm 312. The clamping member 321 is provided with a telescopic sleeve 3211. When the sleeve 321 extends out of the clamping member 321, it is inserted into the cap 610. There are multiple sleeves 3211, and they are arranged one-to-one with the track 311. The flipping shaft 322 is rotatably disposed between the loading part 310 and the loading station 110. The side wall of the flipping shaft 322 is provided with a cap feeding arm 323 for clamping the cap 610. When the flipping shaft 322 rotates to the first position, the cap feeding arm 323 is located below the clamping member 321. When the flipping shaft 322 rotates to the second position, the cap feeding arm 323 is located above the loading station 110.

[0047] Through the coordinated design of the clamping component 321 and the flipping shaft 322, high-precision transfer and capping operations of the cap 610 are achieved. The clamping component 321 is movably positioned above the cap receiving arm 312 to ensure accurate gripping of the cap 610. Specifically, before the flipping shaft 322 rotates to the first position, the clamping component 321 moves downward, while the sleeve 3211 extends downward and inserts into the cap 610, forming an interference fit with it. Then, the clamping component 321 moves upward, bringing the cap 610 out of the cap receiving arm 312 position. The flipping shaft 322 drives the cap feeding arm 323 to switch between two key positions through rotational motion. The first position is used to receive the cap 610 transferred by the clamping component 321, and the second position is precisely positioned above the loading station 110 to complete the capping operation. This design not only simplifies the transfer path of the cap 610 and reduces space occupation, but also improves the alignment accuracy and operational stability of the cap through a rotation positioning mechanism, reducing reliance on complex multi-axis mechanical structures, thereby improving the overall reliability and production efficiency of the equipment.

[0048] Furthermore, the transfer unit 320 also includes a first lifting assembly 324 and a second lifting assembly 326. The output end of the first lifting assembly 324 is connected to a connecting block, and the flipping shaft 322 is rotatably connected to the connecting block. By setting the first lifting assembly 324, a vertical lifting freedom is introduced into the cap-pressing process. When the flipping shaft 322 rotates to the second position, the first lifting assembly 324 drives the flipping shaft 322 to move downwards, which improves the accuracy and reliability of the cap transfer and capping process. A clamping member 321 is disposed on the output end of the second lifting assembly 326, so that the second lifting assembly 326 drives the clamping member 321 to move up and down.

[0049] like Figure 3 , Figures 10 to 12As shown, in one embodiment of this utility model, the cap-feeding arm 323 includes a first fixing block 3231, a second fixing block 3232, a clamping block 3233, and a spring 3235. The first fixing block 3231 is fixedly connected to the flipping shaft 322. The first fixing block 3231 and the second fixing block 3232 are spaced apart and fixedly connected by a plurality of fixing rods 3234. The clamping block 3233 is disposed between the first fixing block 3231 and the second fixing block 3232. The fixing rods 3234 pass through the clamping block 3233, and the clamping block 3233 can reciprocate along the axial direction of the fixing rods 3234. The spring 3235 is disposed between the clamping block 3233 and the first fixing block 3231 to drive the clamping block 3233 to fit against the second fixing block 3232. The end of the clamping block 3233 is provided with a first protrusion 3236. The hat feeding and pressing integrated device also includes a drive block 325, which is located at the end of the clamping block 3233 where the first protrusion 3236 is located, and is located on one side of the first protrusion 3236. The drive block 325 is provided with a second protrusion 3251, which is configured to squeeze the first protrusion 3236 when the hat feeding arm 323 moves downward, so as to drive the clamping block 3233 to move towards the first fixing block 3231.

[0050] In this embodiment, when the cap-feeding arm 323 rotates to the first position, the second lifting assembly 326 drives the clamping member 321 to move downward, sending the cap 610 between the second fixing block 3232 and the clamping block 3233. At the same time, the spring 3235 is compressed, and then the sleeve rod 3211 retracts into the clamping member 321. Under the stop of the part around the sleeve rod 3211 on the clamping member 321, the sleeve rod 3211 is retracted into the clamping member 321, while the cap 610 is left between the second fixing block 3232 and the clamping block 3233. At the same time, under the action of the elastic force of the spring 3235, the cap 610 is tightly clamped between the second fixing block 3232 and the clamping block 3233. At this time, the opening of the cap 610 faces upward.

[0051] Then, the cap-feeding arm 323 rotates 150° to 200° to the second position, at which point the cap 610 is positioned with its opening facing downwards and directly above the pre-filled syringe 620 in the loading station 110. The first lifting assembly 324 drives the cap-feeding arm 323 downwards via the flipping shaft 322. During the movement: the first protrusion 3236 first contacts the second protrusion 3251 on the driving block 325. As the movement continues, the first protrusion 3236 and the second protrusion 3251 press against each other, causing the first protrusion 3236 to move the clamping block 3233 away from the second fixing block 3232, thus releasing the cap 610 and placing it on the pre-filled syringe 620. At this time, the spring 3235 is compressed again. After the first protrusion 3236 passes the second protrusion 3251, the spring 3235 returns to its original shape, causing the clamping block 3233 to fit tightly against the second fixing block 3232. The cap delivery arm 323 continues to move downwards, pressing the cap 610 onto the pre-filled syringe 620, completing the cap pressing action.

[0052] This embodiment of the invention seamlessly connects the multiple steps of transferring, aligning, releasing, and pressing the cap 610 by linking the rotation / lifting of the cap-feeding arm 323 and the clamping and placing of the clamping block 3233, significantly improving production efficiency. During application, the elastic force of the spring 3235 drives the clamping block 3233 to engage with the second fixing block 3232 to hold the cap 610. The clamping force is stable and controllable, effectively preventing the cap 610 from accidentally falling off during transport. Furthermore, through the ingenious interaction between the second protrusion 3251 on the driving block 325 and the first protrusion 3236 on the clamping block 3233, a precise mechanical trigger release is achieved: the clamping block 3233 is squeezed and moved to release the cap 610 only when the cap-feeding arm 323 is pressed down to a specific position, ensuring that the cap 610 is accurately placed onto the pre-filled syringe 620 at the correct time and position.

[0053] Preferably, the first protrusion 3236 is a bearing, the axis of which is perpendicular to the moving direction of the cap feeding arm 323, and the peripheral surface of the bearing is in contact with the second protrusion 3251.

[0054] Furthermore, the second fixing block 3232 has a first protrusion 32321 on the upper part of the side near the clamping block 3233, and the clamping block 3233 has a second protrusion 32331 on the lower part of the side near the second fixing block 3232; when the first protrusion 32321 is in contact with the clamping block 3233, the second protrusion 32331 is in contact with the second fixing block 3232. A through hole 32322 is provided at the connection between the second fixing block 3232 and the first protrusion 32321. A first semi-blind hole 32323, coaxial with and communicating with the through hole 32322, is provided at the lower part of the second fixing block 32321. A second semi-blind hole 32332, coaxial with the through hole 32322, is provided on the side of the second protrusion 32331 facing the second fixing block 3232. When the second protrusion 32331 and the second fixing block 3232 are in contact, the first semi-blind hole 32323 and the second semi-blind hole 32332 surround each other and communicate with the through hole 32322, forming a larger blind hole. Furthermore, the diameters of the first semi-blind hole 32323 and the second semi-blind hole 32332 decrease progressively, and the larger diameter end communicates with the through hole 32322.

[0055] It should be noted that a semi-blind hole is a combination of the terms "semi-hole" and "blind hole," meaning a structure formed by dividing a blind hole into two parts along its axis or in a direction parallel to it.

[0056] In this embodiment, when the second lifting assembly 326 moves the clamping member 321 downward, the protective cap 610 first enters the through hole 32322; as the clamping member 321 continues to move downward, the protective cap 610 enters between the first semi-blind hole 32323 and the second semi-blind hole 32332; since the diameters of the first semi-blind hole 32323 and the second semi-blind hole 32332 decrease, the sleeve rod 3211 moves downward, spreading the second fixing block 3232 and the second protrusion 32331 apart, compressing the spring 3235; then the sleeve rod 3211 retracts upward into the clamping member 321, and the portion around the sleeve rod 3211 on the clamping member 321 stops the protective cap 610, keeping it inside the blind hole, while the spring 3235 returns to its original shape, causing the second protrusion 32331 to move closer to the second fixing block 3232, tightly clamping the protective cap 610. Figure 11As shown, when the cap-feeding arm 323 rotates 180° to the second position, the cap 610 is positioned with its opening facing downwards and directly above the pre-filled syringe 620 in the loading station 110. The first lifting assembly 324 drives the cap-feeding arm 323 downwards via the flipping shaft 322. During the movement: the first protrusion 3236 first contacts the second protrusion 3251 on the driving block 325. As the movement continues, the first protrusion 3236 and the second protrusion 3251 press against each other, causing the first protrusion 3236 to drive the clamping block 3233 to move away from the second fixing block 3232. The second fixing block 3232 separates from the second protrusion 32331, releasing the cap 610 and placing it on the pre-filled syringe 620. At this time, the spring 3235 is compressed again. After the first protrusion 3236 passes the second protrusion 3251, the spring 3235 returns to its original shape, causing the clamping block 3233 to fit tightly against the second fixing block 3232. The cap-feeding arm 323 continues to move downwards, and the bottom of the blind hole abuts against the cap 610. Under the action of the first lifting component 324, the cap 610 is pressed onto the pre-filled syringe 620, completing the cap-pressing action.

[0057] This embodiment of the invention enhances the alignment and stability of the clamping by cooperating with the first protrusion 32321 on the second fixing block 3232 and the second protrusion 32331 on the clamping block 3233. Furthermore, the designed through hole 32322, the first semi-blind hole 32323, and the second semi-blind hole 32332 together form a cavity for guiding and accommodating the cap 610. This not only helps in the initial positioning of the cap 610 before clamping but also better constrains the cap 610 during the pressing process, preventing it from tilting and ensuring the pressing quality. The decreasing diameter design of the two semi-blind holes helps the sleeve rod to spread the second fixing block 3232 and the second protrusion 32331, providing better holding force for clamping the cap 610. Therefore, the integrated cap feeding and pressing device of this embodiment not only improves the efficiency and automation of cap 610 installation but, more importantly, significantly improves the positioning accuracy, operational stability, and final pressing quality of the cap 610 during the conveying, releasing, and pressing processes through its reliable mechanical structure and ingenious logical coordination.

[0058] Specifically, the upper end of the clamping member 321 is provided with a drive motor, and the sleeve rod 3211 passes through the clamping member 321 and is connected to the output end of the drive motor, so that the drive motor drives the sleeve rod 3211 to move up and down, so that the sleeve rod 3211 extends out of the clamping member 321 or retracts into the clamping member 321. Alternatively, the upper end of the clamping member 321 is provided with a cylinder, and the sleeve rod 3211 is connected to the piston rod of the cylinder.

[0059] In one embodiment of this utility model, the turntable assembly 100 further includes a positioning mechanism 150, which has a positioning pin 151 that can extend and retract vertically. The turntable body 120 is provided with multiple positioning holes, each corresponding to a loading station 110. When the turntable rotates to a preset position, the positioning pin 151 extends upward and inserts into the corresponding positioning hole, achieving precise positioning. At this time, the loading station 110 can be locked by a knob, thereby adapting to the installation requirements of pre-filled syringes of different specifications and models.

[0060] In addition, such as Figure 4 As shown, the cap feeding and cap pressing integrated device also includes a feeding robot 400 and a feeding slide rail 500. Along the rotation direction of the turntable assembly 100, the feeding robot 400 is positioned downstream of the second feeding assembly 300, used to clamp and transfer the pre-filled needle tube 620 after cap pressing onto the feeding slide rail 500. After cap pressing is completed, the turntable body 120 continues to rotate, rotating the pre-filled needle tube 620 with the cap pressed to the position of the feeding robot 400, which then clamps the pre-filled needle tube 620 and transfers it onto the feeding slide rail 500, completing the discharge action.

[0061] This utility model embodiment also provides a control method for a hat feeding and pressing integrated device, applied to the hat feeding and pressing integrated device as described in any of the above embodiments; the control method includes the following steps:

[0062] The pre-filled syringe 620 is conveyed and placed into the loading station 110;

[0063] The turntable assembly 100 rotates, moving the feeding station 110, which carries the pre-filled syringe 620, to the position of the second feeding assembly 300;

[0064] The feeding section 310 conveys the protective cap 610 to one end near the feeding station 110; the transfer section 320 transfers the protective cap 610 and presses it onto the pre-filled syringe 620.

[0065] Specifically, the transfer section 320 transfers and presses the cap 610 onto the pre-filled syringe 620, including:

[0066] After clamping the cap 610, the clamping member 321 lifts it up; the flipping shaft 322 rotates to the first position, at which time the cap feeding arm 323 is located below the clamping member 321.

[0067] The clamping component 321 descends, placing the protective cap 610 into the cap feeding arm 323; the cap feeding arm 323 clamps the protective cap 610; the flipping shaft 322 rotates to the second position, at which point the cap feeding arm 323 is located above the loading station 110.

[0068] The first lifting component 324 drives the flipping shaft 322 to descend, pressing the protective cap 610 onto the pre-filled syringe 620.

[0069] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be included within the protection scope of this utility model.

Claims

1. A cap feeding and pressing integrated device, characterized in that, include: A turntable assembly (100) is rotatably configured and has multiple loading stations (110); The first feeding component (200) is located on one side of the turntable component (100) and is used to convey the pre-filled syringe (620) to the feeding station (110); The second feeding assembly (300) is spaced apart from the first feeding assembly (200) along the circumference of the turntable assembly (100); the second feeding assembly (300) has a feeding part (310) and a transfer part (320), the feeding part (310) is used to convey the protective cap (610); the transfer part (320) is disposed at one end of the feeding part (310) near the feeding station (110) and is used to transfer the protective cap (610) and press it onto the pre-filled needle tube (620).

2. The cap feeding and pressing integrated device according to claim 1, characterized in that, The first feeding assembly (200) includes a conveyor belt (210) and a tray (220) disposed on the conveyor belt (210), the tray (220) being used to carry the pre-filled syringe (620).

3. The integrated cap feeding and pressing device according to claim 1, characterized in that, The feeding section (310) includes a track (311), a vibrator, and a cap receiving arm (312). The output end of the vibrator is connected to the track (311) to drive the track (311) to vibrate. The cap receiving arm (312) is located at one end of the track (311) near the transfer section (320) and is used to stop the cap (610).

4. The cap feeding and pressing integrated device according to claim 3, characterized in that, The transfer unit (320) includes: A clamping member (321) is provided above the cap arm (312) and is movable up and down. The clamping member (321) is provided with a telescopic sleeve (3211), which is inserted into the cap (610) when it extends out of the clamping member (321). A flip shaft (322) is rotatably disposed between the loading part (310) and the loading station (110). A cap-feeding arm (323) for clamping the cap (610) is provided on the side wall of the flip shaft (322). When the flip shaft (322) is rotated to the first position, the cap-feeding arm (323) is located below the clamping member (321). When the flip shaft (322) is rotated to the second position, the cap-feeding arm (323) is located above the loading station (110).

5. The integrated cap feeding and pressing device according to claim 4, characterized in that, The transfer unit (320) further includes a first lifting assembly (324), the output end of which is connected to a connecting block, and the flip shaft (322) is rotatably connected to the connecting block.

6. The cap feeding and pressing integrated device according to claim 5, characterized in that, The cap-feeding arm (323) includes a first fixing block (3231), a second fixing block (3232), a clamping block (3233), and a spring (3235). The first fixing block (3231) is fixedly connected to the flipping shaft (322). The first fixing block (3231) and the second fixing block (3232) are spaced apart and fixedly connected by a plurality of fixing rods (3234). The clamping block (3233) is disposed between the first fixing block (3231) and the second fixing block (3232). Between the fixed blocks (3232), the fixing rod (3234) passes through the clamping block (3233), and the clamping block (3233) can reciprocate along the axial direction of the fixing rod (3234); the spring (3235) is disposed between the clamping block (3233) and the first fixed block (3231) to drive the clamping block (3233) to fit against the second fixed block (3232); the end of the clamping block (3233) is provided with a first protrusion (3236); The cap feeding and pressing integrated device further includes a drive block (325), which is disposed at one end of the clamping block (3233) where the first protrusion (3236) is located, and is located on one side of the first protrusion (3236); the drive block (325) is provided with a second protrusion (3251), which is configured to squeeze the first protrusion (3236) when the cap feeding arm (323) moves downward, so as to drive the clamping block (3233) to move away from the second fixing block (3232).

7. The cap feeding and pressing integrated device according to claim 6, characterized in that, The second fixing block (3232) has a first protrusion (32321) on the upper part of the side near the clamping block (3233), and the clamping block (3233) has a second protrusion (32331) on the lower part of the side near the second fixing block (3232); when the first protrusion (32321) is in contact with the clamping block (3233), the second protrusion (32331) is in contact with the second fixing block (3232); The second fixing block (3232) is provided with a through hole (32322) at the connection between it and the first protrusion (32321). The lower part of the second fixing block (3232) is provided with a first semi-blind hole (32323) that communicates with and is coaxial with the through hole (32322). The second protrusion (32331) is provided with a second semi-blind hole (32332) that is coaxial with the through hole (32322) on the side facing the second fixing block (3232). When the second protrusion (32331) and the second fixing block (3232) are in contact, the through hole (32322), the first semi-blind hole (32323), and the second semi-blind hole (32332) surround each other to form a blind hole.

8. The integrated cap feeding and pressing device according to claim 1, characterized in that, The turntable assembly (100) includes a turntable body (120), grippers (130), and a drive unit (140). The loading station (110) is located on the turntable body (120), and each loading station (110) is provided with multiple grippers (130). The drive unit (140) is located at the bottom of the turntable body (120) to drive the turntable body (120) to rotate.

9. The cap feeding and pressing integrated device according to claim 8, characterized in that, The turntable assembly (100) further includes a positioning mechanism (150), which has a positioning pin (151) that can extend and retract vertically; the turntable body (120) is provided with a plurality of positioning holes, each positioning hole corresponding to a loading station (110); in a preset position, the positioning pin (151) is inserted into a positioning hole.

10. The cap feeding and pressing integrated device according to claim 1, characterized in that, The cap feeding and cap pressing integrated device also includes a material feeding robot (400) and a material feeding slide rail (500); along the rotation direction of the turntable assembly (100), the material feeding robot (400) is located downstream of the second feeding assembly (300) and is used to clamp and transfer the pre-filled needle tube (620) after cap pressing to the material feeding slide rail (500).