A feeding and tray arranging device

Abstract

The utility model discloses a kind of loading tray equipment, it is related to the field of automatic equipment manufacturing, including bottom plate, grabbing device and tray fixing frame, X-axis rack and loading copper plate are provided on bottom plate, and loading copper plate is located below X-axis rack, and loading copper plate is used to place round glass column;Grabbing device is set on X-axis rack, grabbing device is slidably connected on X-axis rack, grabbing device is provided with material taking round hole, and material taking round hole is used to adsorb and release round glass column;Tray fixing frame is set on bottom plate, and cleaning copper plate is provided on tray fixing frame, and cleaning copper plate is used to place round glass column, cooperate bottom plate, grabbing device and tray fixing frame greatly reduce manual intervention, and significantly improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of automated equipment manufacturing, and in particular to a material feeding and tray-stacking device. Background Technology

[0002] In the production and processing of precision parts (such as round glass pillars, small electronic components, etc.), multiple processes such as loading, cleaning, inspection, and assembly are usually required. Among them, the loading and tray placement process, which involves placing the parts in an orderly and precise manner at designated workstations (such as cleaning fixtures, inspection jigs, etc.), is a key step that affects production efficiency and product quality.

[0003] The current process for processing round glass pillars involves stacking and fixing several 0.145mm thick glass sheets with wax, then cutting them into square glass pieces using a multi-blade technique, and finally processing the square glass into round glass pieces. After processing, the wax needs to be removed to separate the round glass pillars for cleaning, and then they need to be placed in a shipping tray. However, after removing the wax, the individual round glass pillars are small and thin, making it difficult for workers to manually handle and place them into the tray, resulting in low production efficiency and a high risk of chipping and scratches.

[0004] This utility model proposes a feeding and tray-laying device, which has the advantages of simple structure, good versatility, convenient feeding, and fast efficiency. It solves the problems of low efficiency and easy chipping and scratching during the feeding process of existing manual feeding. Utility Model Content

[0005] This invention provides a feeding and tray-arranging device that can solve the problem of low efficiency in the existing technology for clamping circular glass columns.

[0006] To solve the above problems, this utility model provides a feeding and tray-distributing device, comprising: A base plate is provided with an X-axis frame and a feeding copper plate, with the feeding copper plate located below the X-axis frame. The feeding copper plate is used to place the circular glass column. A gripping device is mounted on the X-axis frame and is slidably connected to the X-axis frame. The gripping device is provided with a material-picking circular hole, which is used to adsorb and release the circular glass column. A tray fixing frame is set on the base plate, and a cleaning copper plate is provided on the tray fixing frame. The cleaning copper plate is used to place the circular glass column.

[0007] Preferably, the The gripping device includes: A connecting plate is mounted on the X-axis frame and is slidably connected to the X-axis frame. The Z-axis panel is mounted on the X-axis frame via the connecting plate; A material-retrieving block is disposed on the Z-axis panel, and the material-retrieving block is provided with the material-retrieving circular hole; A vacuum hole is provided on the side of the material receiving block, and the vacuum hole is connected to the material receiving circular hole and a vacuum device.

[0008] Preferably, the Z-axis panel is connected to the material taking block via a transition block and a step pressure block. The transition block has a first countersunk hole, and the transition block is connected to the first countersunk hole to adjust the height position of the material taking block.

[0009] Preferably, it also includes a Y-axis motor and a fixing plate, wherein the Y-axis motor is fixed to the base plate and the fixing plate is mounted on the Y-axis motor; a push rod is provided at the lower end of the feeding copper plate, and a stepped plane for supporting the push rod is provided on the fixing plate.

[0010] Preferably, the fixing plate includes a first fixing block and a connecting block. The first fixing block is an L-shaped plate with its longer side connected to the Y-axis motor and its shorter side connected to the connecting block. The connecting block has the stepped plane.

[0011] Preferably, the copper plate being fed has first fixing grooves on both sides, and second fixing blocks are provided corresponding to the positions of the first fixing grooves. The second fixing block, in conjunction with the first fixing groove, fixes the copper plate being fed.

[0012] Preferably, the second fixing block is provided with a second fixing groove, which is used to fix and limit one side of the copper plate being fed; The second fixing groove is provided with fixing holes, and the copper plate being fed is fixed by bolts.

[0013] Preferably, the upper platform of the tray fixing frame has a tray groove in the middle, the tray groove has positioning holes at the four corners, and tray steps on both sides; the cleaning copper plate is placed in the tray groove and is limited by the positioning holes.

[0014] Preferably, the surface of the copper plate being cleaned is provided with crisscrossing straight grooves, and a positioning groove for placing a circular glass column is formed at the intersection of the straight grooves. A through hole is provided at the bottom of the positioning groove.

[0015] Preferably, there are two tray fixing frames, which are symmetrically arranged on both sides of the feeding copper plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. In this application, the copper plate is placed on the base plate, and the gripping device moves to the corresponding position of the copper plate via the X-axis frame. The picking hole on the gripping device picks up the circular glass column on the copper plate. The drive device on the X-axis frame drives the gripping device to move to the corresponding position of the material tray fixing frame. The picking hole releases the circular glass column, so that the circular glass column is placed on the cleaning copper plate. This greatly reduces manual intervention and significantly improves production efficiency.

[0017] 2. The Y-axis motor drives the automatic replenishment of copper plates. The gripping device moves horizontally through the slide plate of the X-axis frame. With the height adjustment in the Z-axis direction, it can complete the continuous action of "picking up - transferring - traying". There is no need for frequent manual intervention in the feeding process, which greatly reduces downtime.

[0018] 3. Two material tray fixing frames are symmetrically distributed on both sides of the copper plate being fed. When one side of the copper plate is full of material, the gripping device can directly switch to the other side to load the tray. The operator can simultaneously replace the full copper plate, realizing parallel operation of loading and changing trays, which effectively improves production efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of a feeding and tray-distributing device according to an embodiment of the present utility model; Figure 2 This is a schematic diagram of a feeding and tray-distributing device according to an embodiment of the present utility model, without the gripping device. Figure 3 This is a schematic diagram of the gripping device according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the connecting plate in an embodiment of the present utility model; Figure 5 This is a schematic diagram of the structure of the fixing plate in an embodiment of the present utility model; Figure 6 This is a schematic diagram of the structure of the second fixing block in an embodiment of the present invention; Figure 7 This is a schematic diagram of the structure of the feeding copper plate according to an embodiment of the present utility model; Figure 8 This is a schematic diagram of the structure of the base plate in an embodiment of the present utility model; Figure 9This is a schematic diagram of the material sheet fixing frame according to an embodiment of the present utility model; Figure 10 This is a schematic diagram of the structure of the cleaning copper plate according to an embodiment of the present invention.

[0021] Explanation of reference numerals in the attached figures: 1. X-axis frame; 11. Column; 12. Cable chain; 13. Dust baffle; 14. Slide plate; 15. Touch screen; 2. Z-axis panel; 22. Stepped pressure block; 23. Material picking block; 231. Material picking round hole; 232. Vacuum hole; 24. Transition block; 241. First countersunk hole; 3. Connecting plate; 31. Second countersunk hole; 32. First threaded hole; 4. Y-axis motor; 42. Second threaded hole; 5. Fixing plate; 51. First fixing block; 511. First through hole; 52. Connecting block; 521. Stepped plate Surface; 522, Second through hole; 6, Second fixing block; 61, Second fixing groove; 62, Fixing hole; 7, Feeding copper plate; 71, Feeding port; 72, Push rod; 73, First fixing groove; 8, Base plate; 81, Third countersunk hole; 82, Motor threaded hole; 83, Frame threaded hole; 84, Fixing bracket threaded hole; 85, Copper plate fixing threaded hole; 9, Material tray fixing bracket; 91, Material tray groove; 92, Positioning hole; 93, Material tray step; 10, Cleaning copper plate; 1001, Straight through groove; 1002, Positioning groove. Detailed Implementation

[0022] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" and "second" may explicitly or implicitly include one or more features.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection or a movable connection, a detachable connection or a non-detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection or a connection that can communicate with each other; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two elements, an indirect connection, or an interaction between two elements.

[0027] like Figure 1-10 As shown in the figure, this application embodiment provides a feeding and tray-stacking device, which includes, in sequence, an X-axis frame 1, a Z-axis panel 2, a connecting plate 3, a Y-axis motor 4, a fixing plate 5, a second fixing block 6, a feeding copper plate 7, a base plate 8, a tray fixing frame 9, and a cleaning copper plate 10.

[0028] The X-axis frame 1 has columns 11 on the left and right sides, which are vertically installed on the base plate 8. A drag chain 12 is installed on the top, and a touch screen 15 is installed on the side. The touch screen 15 is used to adjust and set working parameters. A dust baffle 13 and a slide plate 14 are installed in the middle of the X-axis frame 1. The dust baffle 13 is fixed to the left and right columns 11 on the front by bolts.

[0029] The device includes a gripping mechanism comprising a Z-axis panel 2, one side of which is mounted on a connecting plate 3 and then mounted on an X-axis frame 1 via the connecting plate 3. A stepped pressure block 22 is located in the middle of one side of the Z-axis panel 2 relative to the connecting plate 3 and is fixed to the Z-axis panel 2 with bolts. The lower end of the Z-axis panel 2 is a material-collecting block 23 with multiple material-collecting circular holes 231 arranged linearly at the lower end. A vacuum hole 232 is located on the side of the material-collecting block 23 and connects to the material-collecting circular holes 231, so that each material-collecting circular hole 231 is connected to a vacuum pump through the vacuum hole 232. The material-collecting circular holes 231 can be used by the vacuum pump to adsorb the circular glass column. Meanwhile, a transition block 24 is provided on the stepped pressure block 22. The material taking block 23 is connected to the Z-axis panel 2 through the transition block 24 and the stepped pressure block 22. A first countersunk hole 241 is opened on the transition block 24. The first countersunk hole 241 is used to adjust the height position of the transition block 24 on the Z-axis panel 2 by fixing screws.

[0030] In this embodiment, the connecting plate 3 is further provided with a second countersunk hole 31 and a first threaded hole 32. The connecting plate 3 is fixedly installed on the slide plate 14 on the X-axis frame through the second countersunk hole 31, and the first threaded hole 32 is used to connect and fix the Z-axis panel 2, so that the gripping device can be slidably connected on the X-axis frame 1 through the connecting plate 3 and the slide plate 14.

[0031] A driver is installed on the X-axis frame, and the slide plate 14 is located on the output end of the connecting plate 3. The driver can drive the connecting plate 3 to move horizontally.

[0032] In this embodiment, the fixing plate 5 on the Y-axis motor 4 mainly consists of a first fixing block 51 and a connecting block 52. The first fixing block 51 is an L-shaped long plate with four first through holes 511 on its longer side surface, which are bolted to the second threaded holes 42 on the Y-axis motor 4 to install the fixing plate 5 on the Y-axis motor 4. The shorter side of the first fixing block 51 has two first through holes 511 for fixing the connecting block 52. The connecting block 52 is flat, with a second through hole 522 at one end corresponding to the first through hole 511 on the first fixing block 51. It extends through the middle to the end away from the first fixing block 51, and steps are provided on both sides of the middle part. The stepped plane 521 formed by the steps on both sides is used to place the push rod 72 at the lower end of the feeding copper plate 7.

[0033] Y-axis motor 4 drives the feeding copper plate 7 to move, thereby accurately pushing the new circular glass column to the feeding port 71, continuously supplying the material to be gripped by the gripping device.

[0034] The upper end of the feeding copper plate 7 is provided with several feeding ports 71, and each feeding port 71 corresponds to a feeding hole 231. The feeding copper plate 7 is also provided with a first fixing groove 73 on both sides. The feeding copper plate 7 is provided with a second fixing block 6 on both sides. The first fixing groove 73 is set in the position of the second fixing block 6. The second fixing block 6 is provided with a second fixing groove 61. The two second fixing blocks 6 are respectively placed on both sides of the feeding copper plate 7, so that the second fixing groove 61 can fix and limit one side of the feeding copper plate 7. At the same time, a fixing hole 62 is provided in the second fixing groove 61. The fixing hole 62 is pressed into the first fixing groove 73 by bolts to fix the feeding copper plate 7. Meanwhile, the push rod 72 is long and narrow, with a round glass column placed at the upper end and the lower end placed on the stepped plane 521 of the fixing plate 5.

[0035] In the above, the second fixing block 6 is a concave strip, and its lower end is fixed to the base plate 8.

[0036] The base plate 8 has a third countersunk hole 81 on its upper surface near all four sides. The third countersunk hole 81 is used to fix the base plate 8. A motor threaded hole 82 is provided at the center of the base plate 8. The motor threaded hole 82 is used to fix the Y-axis motor 4. The frame threaded hole 83 is provided near the left and right ends of the base plate 8 to fix the left and right columns 11 of the X-axis frame 1. The front end of the motor threaded hole 82 has a copper plate fixing threaded hole 85 to fix the second fixing block 6. The two sides of the copper plate fixing threaded hole 85 have fixing bracket threaded holes 84 to fix the material tray fixing bracket 9.

[0037] The upper platform of the tray holder 9 has a tray groove 91 in the middle, which is used to place the copper plate 10 to be cleaned. Positioning holes 92 are provided at the four corners of the tray groove 91 to restrict the placement of the copper plate 10. Tray steps 93 are provided on both sides of the tray groove 91 for picking up and placing the copper plate 10. Two tray holders 9 are located on both sides of the copper plate 7 being loaded, thus achieving dual-station loading and tray placement.

[0038] The surface of the copper plate 10 is provided with straight grooves 1001 at certain intervals in both the horizontal and vertical directions. A positioning groove 1002 is provided at the connection of the mutually perpendicular straight grooves 1001. The positioning groove 1002 is used to place the round glass column. The bottom of the positioning groove 1002 has a through hole 1003 to facilitate cleaning the round glass column.

[0039] Based on the above structure, the usage process of this application embodiment is as follows: Step 1: The second fixing block 6 is fixed to the base plate 8 through the copper plate fixing thread hole 85, so that the second fixing block 6 is vertically installed and fixed on the base plate 8. The feeding copper plate 7 is clamped by the second fixing blocks 6 on both sides and fixed by the bolts on both sides of the second fixing block 6 in conjunction with the first fixing groove 73. Step 2: The upper end of the tray fixing frame 9 has a tray groove 91 for placing a cleaning copper plate 10, and the lower end of the tray fixing frame 9 is vertically fixed to the base plate 8 in conjunction with the fixing frame thread hole 84. Step 3: Install and fix the Y-axis motor 4 on the base plate 8, and install the fixing plate 5 on the Y-axis motor 4. Align the position of the connecting block 52 of the fixing plate 5 with the push rod 72 of the feeding copper plate 7. Step 4: Vertically install and fix the left and right columns 11 on the X-axis frame 1 onto the base plate 8, fix the connecting block 52 onto the slider 14 of the X-axis frame 1, and then fix the Z-axis panel 2 onto the connecting plate 3 with bolts. Step 5: Align the material picking hole 231 of the material picking block 23 at the lower end of the Z-axis panel 2 with the feeding port 71 at the upper end of the feeding copper plate 7. Connect the vacuum hole 232 on the side of the material picking hole 231 to the air pipe to connect to the vacuum. Adjust the height of the Z-axis panel 2 so that it is set higher than the upper end of the material tray fixing frame 9. Step Six: When the equipment is working, the row of picking holes 231 at the lower end of the picking block 23 on the Z-axis panel 2 picks up a row of round glass columns at the upper end of the feeding copper plate 7. The round glass columns attracted by the picking holes 231 on the Z-axis panel 2 are offset to one side of the material tray fixing frame 9 along with the slide plate 14 of the X-axis frame 1. At the same time, the push rod 72 on the feeding copper plate 7 is pushed by the fixing plate 5 on the Y-axis motor 4 to move the round glass columns to the feeding port 71 of the feeding copper plate 7. When the picking holes 231 on the Z-axis panel 2 are aligned with the positioning groove 1002 of the cleaning copper plate 10 on the material tray fixing frame 9, the vacuum is disconnected, and the round glass columns are arranged flat in the positioning groove 1002 of the cleaning copper plate 10. Then the Z-axis panel 2 returns to the initial position and repeats the above action until the cleaning copper plate 10 is full of round glass columns. Then the Z-axis panel 2 places round glass columns on the cleaning copper plate 10 on the other side of the material tray fixing frame 9.

[0040] The advantages of this utility model are: the feeding and tray-loading equipment has a simple design, high positioning accuracy, easy assembly, easy disassembly, and good versatility, and solves the problems of easy chipping and scratching in the existing manual feeding process.

[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A feeding and tray-distributing device, characterized in that, include: A base plate (8) is provided with an X-axis frame (1), and an X-axis frame (1) and a feeding copper plate (7) are provided on the base plate (8). The feeding copper plate is located below the X-axis frame (1). The feeding copper plate (7) is used to place the circular glass column. A gripping device is mounted on the X-axis frame (1). The gripping device is slidably connected to the X-axis frame (1). The gripping device is provided with a material picking hole (231), which is used to adsorb and release the circular glass column. A tray fixing frame (9) is set on the base plate (8), and a cleaning copper plate (10) is provided on the tray fixing frame (9). The cleaning copper plate (10) is used to place the circular glass column.

2. The feeding and tray-distributing equipment according to claim 1, characterized in that, The grasping device includes: A connecting plate (3) is provided on the X-axis frame (1), and the connecting plate (3) is slidably connected to the X-axis frame (1); The Z-axis panel (2) is mounted on the X-axis frame (1) via the connecting plate (3); A material taking block (23) is set on the Z-axis panel (2), and the material taking block (23) is provided with the material taking hole (231). The material taking block (23) has a vacuum hole (232) on its side. The vacuum hole (232) is connected to the material taking hole (231) and the vacuum hole (232) is connected to a vacuum device.

3. The feeding and tray-distributing equipment according to claim 2, characterized in that, The Z-axis panel (2) is connected to the material taking block (23) through a transition block (24) and a step pressure block (22). The transition block (24) has a first countersunk hole (241). The transition block (24) is connected to the first countersunk hole (241) to adjust the height position of the material taking block (23).

4. The feeding and tray-distributing equipment according to claim 1, characterized in that, It also includes a Y-axis motor (4) and a fixing plate (5). The Y-axis motor (4) is fixed on the base plate (8), and the fixing plate (5) is installed on the Y-axis motor (4). A push rod (72) is provided at the lower end of the feeding copper plate (7), and a stepped plane (521) for supporting the push rod (72) is provided on the fixing plate (5).

5. The feeding and tray-distributing equipment according to claim 4, characterized in that, The fixing plate (5) includes a first fixing block (51) and a connecting block (52). The first fixing block (51) is an L-shaped plate with its longer side connected to the Y-axis motor (4) and its shorter side connected to the connecting block (52). The connecting block (52) is provided with the step plane (521).

6. The feeding and tray-distributing equipment according to claim 1, characterized in that, The feeding copper plate (7) has a first fixing groove (73) on both sides, and a second fixing block (6) is provided at the position corresponding to the first fixing groove (73). The second fixing block (6) works in conjunction with the first fixing groove (73) to fix the feeding copper plate (7).

7. The feeding and tray-distributing equipment according to claim 6, characterized in that, The second fixing block (6) is provided with a second fixing groove (61), which is used to fix and limit one side of the feeding copper plate (7); The second fixing groove (61) is provided with a fixing hole (62), and the fixing hole (62) is used to fix the feeding copper plate (7) by tightening with bolts.

8. The feeding and tray-distributing equipment according to claim 1, characterized in that, The upper platform of the tray fixing frame (9) has a tray groove (91) in the middle. The tray groove (91) has positioning holes (92) at the four corners and tray steps (93) on both sides. The cleaning copper plate (10) is placed in the tray groove (91) and is limited by the positioning holes (92).

9. The feeding and tray-distributing equipment according to claim 8, characterized in that, The surface of the cleaning copper plate (10) is provided with crisscrossing straight grooves (1001), and a positioning groove (1002) for placing a circular glass column is formed at the intersection of the straight grooves (1001). A through hole is opened at the bottom of the positioning groove (1002).

10. The feeding and tray-distributing equipment according to claim 1, characterized in that, There are two material tray fixing frames (9), and the two material tray fixing frames (9) are symmetrically arranged on both sides of the feeding copper plate (7).

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