A loading machine for processing of automotive interior materials
Patent Information
- Application Number
- CN202522268571.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0002]在汽车内饰材料加工过程中,泡沫材料的上料通常依赖人工或简易输送装置完成,存在效率低、叠放不整齐、定位精度差等问题;现有设备难以实现连续化作业,空料时需停机更换,影响生产效率;且物料转移后常需重新定位,增加了操作复杂性和时间成本,为此,现提出了一种汽车内饰材料加工用上料机
1、能够实现泡沫材料的自动分层叠加与整齐码放,提升堆叠效率和整齐度;
Smart Images

Figure CN224753731U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of automotive interior production equipment, specifically to a feeding machine for processing automotive interior materials. Background Technology
[0002] In the process of processing automotive interior materials, the feeding of foam materials usually relies on manual labor or simple conveying devices, which has problems such as low efficiency, uneven stacking, and poor positioning accuracy. Existing equipment is difficult to achieve continuous operation, and the machine needs to be stopped to replace materials when empty, which affects production efficiency. Moreover, the materials often need to be repositioned after transfer, which increases the complexity of operation and time cost. Therefore, a feeding machine for processing automotive interior materials is proposed. Summary of the Invention
[0003] The purpose of this utility model is to address the shortcomings and deficiencies of existing technologies by providing a feeding machine for processing automotive interior materials. This machine can automatically layer and stack foam materials neatly, improving stacking efficiency and neatness. It can automatically adjust the clamping and positioning according to the size of the foam, adapting to different material specifications and enhancing versatility. It can also quickly switch between full and empty racks, ensuring continuous feeding, reducing downtime, eliminating the need for secondary adjustments, and improving transfer accuracy and production efficiency.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: It comprises: The No. 1 base is equipped with a rotating mechanism. The placement rack consists of two racks, each mounted on a rotating mechanism. The racks are designed with a relatively open structure. A limit frame is fixed to the upper end of the inner opening of the rack, and the limit frame is designed with a "T" shape. The lifting mechanism comprises two components, each mounted on a rotating mechanism. The auxiliary mechanism consists of two parts, each located below the lifting mechanism. The positioning mechanism comprises six units, each fixed to the inner side wall of the placement frame.
[0005] Preferably, the rotating mechanism comprises: A rotating motor is fixed on a base number one; the rotating motor is connected to an external power source. The second base is connected to the output shaft of the rotating motor; the placement frame is fixed to the second base by support legs; The first annular slide rail is fixed on the first base. Two first sliders are slidably mounted on the first annular slide rail. The first sliders are connected to the second base via rods. The placement rack consists of two racks, each fixed to a second base by a support leg. The placement racks are designed with a relatively open structure. A limit frame is fixed to the upper end of the inner opening of the placement rack, and the limit frame is designed with a "T" shape.
[0006] Preferably, the lifting mechanism comprises: The lifting motor is fixed on the second base; the lifting motor is connected to an external power source. A lifting screw, wherein the lifting screw is connected to the output shaft of a lifting motor; The lifting plate consists of two plates. The front lifting plate is threaded onto the lifting screw, and the rear lifting plate is connected to the front lifting plate via a connecting rod. A first limiting rod is movably inserted into the rear lifting plate and fixed to a first base. A first mounting plate is screwed to the upper end of the lifting screw via a bearing, and the bottom of the first mounting plate is fixed to the first limiting rod.
[0007] Preferably, the auxiliary mechanisms all include: An auxiliary cylinder is fixed to the second base by a bracket; the auxiliary cylinder is connected to an external power source. Mounting plate number two, which is connected to the movable end of the auxiliary cylinder; An auxiliary motor is fixed on mounting plate number two and is connected to an external power source. An auxiliary screw is connected to the output shaft of an auxiliary motor. An auxiliary plate is threaded onto the auxiliary screw. A second limiting rod is movably inserted into the rear of the auxiliary plate. The second limiting rod is fixed to a second mounting plate. A third mounting plate is fixed to the upper end of the second limiting rod. The upper end of the auxiliary screw is screwed to the bottom of the third mounting plate via a bearing.
[0008] Preferably, a second slider is fixed to the bottom of the second mounting plate, and the bottom of the second slider is slidably mounted on a guide rail, which is fixed to the second base.
[0009] Preferably, the positioning mechanism comprises: Positioning plate, wherein the positioning plate is disposed within the placement rack; The guide plate is fixed to the bottom of the positioning plate, and the bottom of the guide plate is inclined outward. The positioning cylinders are two in number and are respectively fixed to the outer wall of the placement frame by brackets; the positioning cylinders are connected to an external power source.
[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. It can realize the automatic layering and neat stacking of foam materials, improving stacking efficiency and neatness; 2. The clamping and positioning can be automatically adjusted according to the size of the foam, adapting to different specifications of materials and enhancing versatility; 3. Enables rapid switching between fully loaded and empty racks, ensuring continuous feeding, reducing downtime, eliminating the need for secondary adjustments, and improving transfer accuracy and production efficiency. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model.
[0012] Figure 2 yes Figure 1 Enlarged view of part A in the image.
[0013] Figure 3 This is the southwest isometric view of this utility model.
[0014] Figure 4 This is a structural diagram of the placement rack and the limiting rack in this utility model.
[0015] Figure 5 This is a structural schematic diagram of the lifting mechanism in this utility model.
[0016] Figure 6 This is a schematic diagram of the auxiliary mechanism in this utility model.
[0017] Figure 7 This is a schematic diagram of the positioning mechanism in this utility model.
[0018] Explanation of reference numerals in the attached figures: 1. Base No. 1, Rotating Mechanism 2, Rotating Motor 2-1, Base No. 2 2-2, Circular Slide Rail No. 1 2-3, Slider No. 1 2-4, Placement Frame 3, Limiting Frame 4, Lifting Mechanism 5, Lifting Motor 5-1, Lifting Screw 5-2, Lifting Plate 5-3, Limiting Rod No. 1 5-4, Mounting Plate No. 1 5-5, Auxiliary Mechanism 6, Auxiliary Cylinder 6-1, Mounting Plate No. 2 6-2, Slider No. 2 6-3, Guide Rail 6-4, Auxiliary Motor 6-5, Auxiliary Screw 6-6, Limiting Rod No. 2 6-7, Mounting Plate No. 3 6-8, Positioning Mechanism 7, Positioning Plate 7-1, Guide Plate 7-2, Positioning Cylinder 7-3. Detailed Implementation
[0019] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] The specific implementation method adopts the following technical solution: Please see Figure 1-7 This embodiment includes: Base 1, wherein a rotating mechanism 2 is provided on base 1; the rotating mechanism 2 includes: Rotary motor 2-1 is fixed to base 1 by bolts; rotary motor 2-1 is connected to an external power source; the specific model of rotary motor 2-1 is purchased and installed directly from the market according to actual usage requirements. Second base 2-2, which is connected to the output shaft of rotating motor 2-1; The first annular slide rail 2-3 is fixed on the first base 1. Two first sliders 2-4 are slidably mounted on the first annular slide rail 2-3. The first sliders 2-4 are connected to the second base 2-2 through rods. Placement rack 3, there are two placement racks 3, and they are respectively fixed to the second base 2-2 by support legs. The placement rack 3 is set with a relatively open structure. The upper end of the inner opening of the placement rack 3 is fixed with a limiting frame 4, which is set with a "T" shaped structure. Lifting mechanism 5, there are two lifting mechanisms 5, each set on the second base 2-2; each lifting mechanism 5 includes: The lifting motor 5-1 is fixed to the second base 2-2 by bolts; the lifting motor 5-1 is connected to an external power source; the specific model of the lifting motor 5-1 is purchased and installed directly from the market according to the actual usage requirements. The lifting screw 5-2 is connected to the output shaft of the lifting motor 5-1. There are two lifting plates 5-3. The front lifting plate 5-3 is threadedly fitted onto the lifting screw 5-2. The rear lifting plate 5-3 is connected to the front lifting plate 5-3 via a connecting rod. A first limiting rod 5-4 is movably inserted into the rear lifting plate 5-3 and is fixed to the first base 1. The upper end of the lifting screw 5-2 is screwed onto a first mounting plate 5-5 via a bearing. The bottom of the first mounting plate 5-5 is fixed to the first limiting rod 5-4. Auxiliary mechanism 6, of which there are two, and each is located below the lifting mechanism 5; each of the auxiliary mechanisms 6 includes: The auxiliary cylinder 6-1 is fixed on the second base 2-2 by a bracket; the auxiliary cylinder 6-1 is connected to an external power source, and the specific model of the auxiliary cylinder 6-1 is purchased, installed and used directly from the market according to the actual use requirements; Mounting plate 6-2 is connected to the movable end of auxiliary cylinder 6-1. A slider 6-3 is fixed to the bottom of mounting plate 6-2. The bottom of slider 6-3 is slidably mounted on guide rail 6-4. Guide rail 6-4 is fixed to base 2-2. Auxiliary motor 6-5 is fixed to mounting plate 6-2 with bolts. Auxiliary motor 6-5 is connected to an external power source. The specific model of auxiliary motor 6-5 is purchased and installed directly from the market according to actual usage requirements. An auxiliary screw 6-6 is connected to the output shaft of an auxiliary motor 6-5. An auxiliary plate is threaded onto the auxiliary screw 6-6. A second limiting rod 6-7 is movably inserted into the rear of the auxiliary plate. The second limiting rod 6-7 is fixed to the second mounting plate 6-2. A third mounting plate 6-8 is fixed to the upper end of the second limiting rod 6-7. The upper end of the auxiliary screw 6-6 is screwed to the bottom of the third mounting plate 6-8 via a bearing. Positioning mechanisms 7, of which six are fixed to the inner sidewall of the placement frame 3; each positioning mechanism 7 comprises: Positioning plate 7-1, wherein the positioning plate 7-1 is disposed within the placement frame 3; Guide plate 7-2, the guide plate 7-2 is fixed to the bottom of positioning plate 7-1, and the bottom of guide plate 7-2 is inclined outward; Positioning cylinder 7-3, there are two positioning cylinders 7-3, and they are respectively fixed on the outer side wall of the placement frame 3 by brackets; the positioning cylinder 7-3 is connected to an external power supply, and the specific model of the positioning cylinder 7-3 is purchased and installed directly from the market according to the actual use requirements; the movable end of the positioning cylinder 7-3 passes through the placement frame 3 and is fixed to the positioning plate 7-1.
[0021] When using this utility model, the conveyor belt abuts against the left side of the lifting plate 5-3 at the bottom of the left placement rack 3. The foam material moves to the left lifting plate 5-3 via the conveyor belt. At this time, the conveyor belt stops moving, and the left auxiliary motor 6-5 is started, driving the auxiliary screw 6-6 to rotate. Under the action of the second limit rod 6-7, the left auxiliary plate rises, moving the foam material above the left lifting plate 5-3. The conveyor belt moves, driving the foam material to continue moving to the left lifting plate 5-3. The left auxiliary cylinder 6-1 is started, causing the left auxiliary plate to move to the right. The left auxiliary motor 6-5 and auxiliary cylinder 6-1 are started, causing the left auxiliary plate to descend and move to the left to the initial state. The above steps are repeated, so that the foam material on the lifting plate 5-3 is stacked layer by layer. According to the size of the foam material, the positioning cylinder 7-3 on the left placement rack 3 is started. Under the action of the positioning plate 7-1, the foam material is clamped and neatly arranged. Start the rotating motor 2-1 to rotate the second base 2-2, move the placement rack 3 filled with foam material to the right side, and move it by the gripping device without the need for additional positioning adjustment. At the same time, the empty placement rack 3 continues to be fed with foam material, so that the processing can be carried out continuously.
[0022] Compared with the prior art, the beneficial effects of this utility model are: 1. It is equipped with a lifting mechanism 5 and an auxiliary mechanism 6. Through the coordinated action of the lifting plate 5-3, the auxiliary motor 6-5, and the auxiliary screw 6-6, the automatic layering and neat stacking of foam materials can be realized, thereby improving stacking efficiency and neatness. 2. It is equipped with a positioning mechanism 7, which uses a positioning cylinder 7-3 in conjunction with a positioning plate 7-1. It can automatically adjust the clamping and positioning according to the size of the foam, adapt to different specifications of materials, and enhance versatility. 3. A rotating mechanism 2 is provided, which drives the second base 2-2 to rotate through the rotating motor 2-1, so as to realize the rapid switching between full load and empty placement rack 3, ensure the continuity of material feeding and reduce downtime; 4. The gripping device can directly transfer the pre-positioned foam material without secondary adjustment, improving transfer accuracy and production efficiency.
[0023] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A feeding machine for processing automotive interior materials, characterized in that, It contains: A base (1) is provided with a rotating mechanism (2); The number of the placement racks (3) is two, and they are respectively set on the rotating mechanism (2). The placement racks (3) are relatively open structure. The upper end of the inner opening of the placement rack (3) is fixed with a limiting frame (4). The limiting frame (4) is set in a "T" shape. The lifting mechanism (5) is of two types and is respectively located on the rotating mechanism (2); Auxiliary mechanism (6), there are two auxiliary mechanisms (6), and they are respectively located below the lifting mechanism (5); The number of positioning mechanisms (7) is six, and they are respectively fixed on the inner side wall of the placement frame (3).
2. The feeding machine for processing automotive interior materials according to claim 1, characterized in that: The rotating mechanism (2) includes: A rotating motor (2-1) is fixed on a base (1); the rotating motor (2-1) is connected to an external power source. The second base (2-2) is connected to the output shaft of the rotating motor (2-1); the placement frame (3) is fixed on the second base (2-2) by the support legs; The first annular slide rail (2-3) is fixed on the first base (1). Two first sliders (2-4) are slidably mounted on the first annular slide rail (2-3). The first sliders (2-4) are connected to the second base (2-2) through a rod. The placement rack (3) consists of two racks, which are fixed to the second base (2-2) by means of support legs. The placement rack (3) is a relatively open structure. A limit frame (4) is fixed to the upper end of the inner opening of the placement rack (3). The limit frame (4) is in the shape of a "T".
3. The feeding machine for processing automotive interior materials according to claim 2, characterized in that: The aforementioned lifting mechanisms (5) all include: The lifting motor (5-1) is fixed on the second base (2-2); the lifting motor (5-1) is connected to an external power source. The lifting screw (5-2) is connected to the output shaft of the lifting motor (5-1); There are two lifting plates (5-3). The front lifting plate (5-3) is screwed onto the lifting screw (5-2) by a threaded connection. The rear lifting plate (5-3) is connected to the front lifting plate (5-3) by a connecting rod. A first limiting rod (5-4) is movably inserted into the rear lifting plate (5-3). The first limiting rod (5-4) is fixed on the first base (1). The upper end of the lifting screw (5-2) is screwed onto a first mounting plate (5-5) by a bearing. The bottom of the first mounting plate (5-5) is fixed to the first limiting rod (5-4).
4. The feeding machine for processing automotive interior materials according to claim 2, characterized in that: The aforementioned auxiliary mechanisms (6) all include: An auxiliary cylinder (6-1) is fixed to the second base (2-2) by a bracket; the auxiliary cylinder (6-1) is connected to an external power source. Mounting plate No. 2 (6-2) is connected to the movable end of auxiliary cylinder (6-1); The auxiliary motor (6-5) is fixed on the second mounting plate (6-2) and is connected to an external power source. An auxiliary screw (6-6) is connected to the output shaft of an auxiliary motor (6-5). An auxiliary plate is threaded onto the auxiliary screw (6-6). A second limiting rod (6-7) is movably inserted into the rear of the auxiliary plate. The second limiting rod (6-7) is fixed on the second mounting plate (6-2). A third mounting plate (6-8) is fixed to the upper end of the second limiting rod (6-7). The upper end of the auxiliary screw (6-6) is screwed onto the bottom of the third mounting plate (6-8) via a bearing.
5. The feeding machine for processing automotive interior materials according to claim 4, characterized in that: The bottom of the second mounting plate (6-2) is fixed with the second slider (6-3). The bottom of the second slider (6-3) is slidably mounted on the guide rail (6-4), and the guide rail (6-4) is fixed on the second base (2-2).
6. The feeding machine for processing automotive interior materials according to claim 1, characterized in that: The positioning mechanism (7) mentioned above all includes: Positioning plate (7-1), wherein the positioning plate (7-1) is disposed in the placement rack (3); Guide plate (7-2), the guide plate (7-2) is fixed to the bottom of the positioning plate (7-1), and the bottom of the guide plate (7-2) is inclined outward; Positioning cylinder (7-3), there are two positioning cylinders (7-3), and they are respectively fixed on the outer side wall of the placement frame (3) by brackets; the positioning cylinder (7-3) is connected to an external power source.