Intelligent tilt cartoning apparatus

CN224753744UActive Publication Date: 2026-09-15TIANJIN PORT COKE TERMINAL
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Patent Information

Application Number
CN202521977226.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2026-09-15
Estimated Expiration
2035-09-15

AI Technical Summary

Technical Problem

[0003]传统集装箱装箱设备多采用垂直装箱方式,集装箱始终保持固定垂直状态,物料从装料皮带机落入集装箱底部时会形成较大落差,于易碎或对颗粒度要求较高的物料,这种落差会导致物料相互碰撞、冲击,造成颗粒破碎,降低了物料品质,因此需要设计一种智能倾斜装箱设备来解决以上问题

Benefits of technology

[0013] 1. This intelligent tilting container loading equipment controls the opening of the hydraulic cylinder to make the container's angle with the horizontal direction 67.5 degrees. When the loading amount is appropriate, the electric push rod is extended, causing the connecting plate to drive the through rod out of the through hole. Then, the hydraulic cylinder is retracted, causing the container to rotate to a 90-degree angle with the horizontal direction. At this point, loading continues until the container reaches the appropriate loading amount. During this process, when loading begins, the container is not in a vertical state. Therefore, when the material enters the container, it will first contact its inclined surface, rather than directly contacting the bottom of the container. This reduces the height difference of the material falling from the conveyor belt to the container, avoids excessive impact on the material leading to breakage, and ensures the particle size quality of the material.

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Abstract

The utility model discloses an intelligent tilt case -packaging equipment, including lifting equipment, lifting equipment top fixed mounting has the connecting seat, the connecting seat inboard rotatory mounting has the rotary block, two between the rotary block fixed mounting has the turnover frame, lifting equipment output side outside installation is used for driving the adjusting assembly of turnover frame rotation, the rotary block surface is equipped with a plurality of perforation, the connecting seat one side is equipped with the keeping assembly of entering the inside of perforation. The utility model starts loading, and the container has not reached the vertical state, therefore material enters the container, will with its inclined plane first contact, will not directly contact container bottom, thereby reduced the height difference of material falling from the belt conveyor to the container.
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Description

Technical Field

[0001] This utility model relates to the field of packing equipment, specifically an intelligent tilting packing device. Background Technology

[0002] In the logistics and transportation of granular materials, container packing is a key link between production and transportation. The operation mode of the packing equipment directly affects the particle size quality of the material and the packing efficiency.

[0003] Traditional container loading equipment mostly uses vertical loading, where the container is always kept in a fixed vertical position. When the material falls from the loading conveyor to the bottom of the container, a large drop is formed. For fragile materials or materials with high particle size requirements, this drop will cause the materials to collide and impact each other, resulting in particle breakage and reducing the quality of the materials. Therefore, it is necessary to design an intelligent tilting loading equipment to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent tilting packing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an intelligent tilting packing device, including a lifting device, a connecting seat fixedly installed on the top of the lifting device, a rotating block rotatably installed on the inner side of the connecting seat, a flipping frame fixedly installed between the two rotating blocks, and an adjustment component for driving the flipping frame to rotate installed on the outer side of the output end of the lifting device;

[0006] The rotating block has several through holes on its surface, and a retaining component that penetrates into the through holes is installed on one side of the connecting seat.

[0007] Preferably, the adjustment component includes a mounting block, which is fixedly installed on the outside of the output end of the lifting device. A hydraulic cylinder is rotatably mounted on one side of the mounting block, and the output end of the hydraulic cylinder is rotatably mounted on one side of the tilting frame.

[0008] Preferably, the retaining assembly includes an electric push rod, a connecting plate, and a through rod. The electric push rod is installed on one side of the connecting seat, and the connecting plate is fixedly installed at the output end of the electric push rod. The through rod is installed on one side of the connecting plate, and the through rod movably passes through the connecting seat and passes through the inside of the through hole.

[0009] Preferably, the cross-sectional dimensions of the through rod are appropriately matched with the cross-sectional dimensions of the through hole.

[0010] Preferably, an angle sensor for monitoring the angle state of the rotating block is installed on one side of the rotating block.

[0011] Preferably, locking pin structures are installed at the four corners of the flipping frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This intelligent tilting container loading equipment controls the opening of the hydraulic cylinder to make the container's angle with the horizontal direction 67.5 degrees. When the loading amount is appropriate, the electric push rod is extended, causing the connecting plate to drive the through rod out of the through hole. Then, the hydraulic cylinder is retracted, causing the container to rotate to a 90-degree angle with the horizontal direction. At this point, loading continues until the container reaches the appropriate loading amount. During this process, when loading begins, the container is not in a vertical state. Therefore, when the material enters the container, it will first contact its inclined surface, rather than directly contacting the bottom of the container. This reduces the height difference of the material falling from the conveyor belt to the container, avoids excessive impact on the material leading to breakage, and ensures the particle size quality of the material.

[0014] 2. This intelligent tilting container loading equipment retracts the electric push rod when the container reaches the appropriate angle, which drives the connecting plate and the through rod to move. The through rod is inserted into the through hole at the corresponding angle position on the surface of the connecting seat, thereby ensuring the stability of the tilting frame and the container and preventing it from shifting during subsequent loading, thus ensuring the safety of the container. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the bottom structure of this utility model;

[0017] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0018] Figure 4 This is an enlarged structural diagram of point A in this utility model.

[0019] In the diagram: 1. Lifting device; 2. Connecting seat; 3. Rotating block; 4. Tilting frame; 5. Mounting block; 6. Hydraulic cylinder; 7. Angle sensor; 8. Through hole; 9. Electric push rod; 10. Connecting plate; 11. Through rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] Please refer to Figure 1-4As shown, this utility model provides an intelligent tilting packing device, including a lifting device 1, a connecting seat 2 fixedly installed on the top of the lifting device 1, a rotating block 3 rotatably installed on the inner side of the connecting seat 2, a flipping frame 4 fixedly installed between the two rotating blocks 3, and an adjustment component for driving the flipping frame 4 to rotate is installed on the outer side of the output end of the lifting device 1.

[0023] The rotating block 3 has several through holes 8 on its surface, and a retaining component that passes through the through holes 8 is installed on one side of the connecting seat 2.

[0024] Specifically, when loading begins, the container is not in a vertical position. Therefore, when the material enters the container, it will first come into contact with its inclined surface and will not directly contact the bottom of the container, thereby reducing the height difference of the material falling from the conveyor belt to the container.

[0025] The adjustment component includes a mounting block 5, which is fixedly installed on the outside of the output end of the lifting device 1. A hydraulic cylinder 6 is rotatably installed on one side of the mounting block 5. The output end of the hydraulic cylinder 6 is rotatably installed on one side of the tilting frame 4. By activating the hydraulic cylinder 6, the tilting frame 4 can be driven to rotate, thereby causing the container to rotate.

[0026] The retaining assembly includes an electric push rod 9, a connecting plate 10, and a through rod 11. The electric push rod 9 is installed on one side of the connecting seat 2, and the connecting plate 10 is fixedly installed at the output end of the electric push rod 9. The through rod 11 is installed on one side of the connecting plate 10. The through rod 11 movably passes through the connecting seat 2 and passes through the inside of the through hole 8. The cross-sectional dimensions of the through rod 11 are appropriately matched with the cross-sectional dimensions of the through hole 8. When the switch of the electric push rod 9 is turned on, the connecting plate 10 can be moved, thereby changing the position of the through rod 11. When the through rod 11 is inserted into the inside of the through hole 8, it can limit the angle of the rotating block 3, preventing the rotating block 3 and the tilting frame 4 from deviating when the hydraulic cylinder 6 fails, thus preventing the container from becoming unstable during loading. When the through rod 11 is disengaged from the through hole 8, the rotating block 3 can rotate.

[0027] Among them, an angle sensor 7 is installed on one side of the rotating block 3 to monitor the angle status of the rotating block 3. The rotating block 3, the tilting frame 4 and the container are kept at the same angle with the horizontal direction, so that the angle sensor 7 can be used to monitor the angle of the container and provide data for the operation of the hydraulic cylinder 6.

[0028] Among them, the four corners of the tipping frame 4 are equipped with locking pin structures, which are used to insert into the lock holes on the top of the container and lock the container.

[0029] Working principle: This utility model is an intelligent tilting container loading device. When in use, first open the container door, then insert the four corner locking pins of the tilting frame 4 into the lock holes of the container and lock them. Control the lifting device 1 to extend, so that the connecting seat 2, rotating block 3 and tilting frame 4 are raised. Then control the hydraulic cylinder 6 to retract, driving the tilting frame 4 to rotate. When the tilting frame 4 drives the container to rotate to an angle of 67.5 degrees with the horizontal direction, the hydraulic cylinder 6 stops retracting. The angle sensor 7 can monitor the angle of the rotating block 3 in real time, thereby monitoring the angle of the tilting frame 4 and the container. At this time, control the electric push rod 9 to retract, driving the connecting plate 10 and the through rod 11 to move. The through rod 11 is inserted into the through hole 8 at the corresponding angle position on the surface of the connecting seat 2, thereby ensuring that the angle of the tilting frame 4 and the container is stable and will not deviate during subsequent loading.

[0030] At this point, the conveyor belt is used to load materials into the container. When the loading amount is appropriate, the electric push rod 9 is extended, causing the connecting plate 10 to drive the through rod 11 out of the through hole 8. Then, the hydraulic cylinder 6 is retracted, causing the container to rotate to an angle of 90 degrees with the horizontal. Loading continues until the container reaches the appropriate loading amount. During this process, the container is not in a vertical state when loading begins. Therefore, when the material enters the container, it will first contact its inclined surface and will not directly contact the bottom of the container. This reduces the height difference of the material falling from the conveyor belt to the container, avoids excessive impact on the material leading to breakage, and ensures the particle size quality of the material.

[0031] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent tilt-decking device comprising a lifting device (1), characterized in that: The lifting equipment (1) top fixed mounting has the connecting seat (2), the connecting seat (2) inboard rotatory mounting has the rotatory block (3), two rotatory block (3) between fixed mounting has the turnover frame (4), the lifting equipment (1) output end outside installation is used for driving turnover frame (4) rotation's adjusting assembly; The rotatory block (3) surface is equipped with several perforations (8), the connecting seat (2) one side is equipped with the keep assembly that goes into the inside of perforation (8).

2. The intelligent tilt-charging device according to claim 1, wherein: The adjusting assembly includes a mounting block (5), the mounting block (5) is fixedly installed on the output side of the lifting device (1), and the oil cylinder (6) is rotatably installed on one side of the mounting block (5). The output end of the oil cylinder (6) is rotatably installed on one side of the turnover frame (4).

3. The intelligent tilt-chucking device of claim 1, wherein: The keep assembly includes an electric push rod (9), a connecting plate (10) and a rod (11), the electric push rod (9) is installed on one side of the connecting seat (2), the output end of the electric push rod (9) is fixedly installed with the connecting plate (10), the connecting plate (10) is installed on one side with the rod (11), the rod (11) is movably penetrated through the connecting seat (2), and the rod (11) is penetrated through the inside of the perforation (8).

4. The intelligent tilt-charging device of claim 3, wherein: The cross-sectional size of the rod (11) is matched with the cross-sectional size of the perforation (8).

5. The intelligent tilt-charging device of claim 1, wherein: The rotatory block (3) one side is equipped with the angle sensor (7) for monitoring the angle state of rotatory block (3).

6. The intelligent tilt-charging device of claim 1, wherein: The lock pin structure is installed at the four corners of the turnover frame (4).