Water storage belt material slitting and winding integrated device

CN224753826UActive Publication Date: 2026-09-15HUANGSHAN BLUE CRYSTAL AMUSEMENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521450143.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2026-09-15
Estimated Expiration
2035-07-11

AI Technical Summary

Technical Problem

[0003]滴灌储水带呈条状,带内能储存灌溉用水,且上有微孔来进行滴灌,滴灌储水带在生产时需要进行边缘切割和开孔,在开孔时,储水带原料被切下一个小孔,但是由于静电作用,导致储水带被裁切下来的圆片废料易粘在储水带成品上,对后续使用造成了一定的干扰

Benefits of technology

[0014] 1. This utility model cuts the raw material of the water storage belt through a cutting mechanism. The water storage belt passes through the waste collection mechanism and is guided by guide rollers to be pulled to the winding mechanism for winding. When the raw material is cut and enters the waste collection mechanism, the fan is activated to form an airflow from top to bottom, which blows the cut circular waste into the collection box, achieving the effect of separating the finished product from the waste and solving the problem that the circular waste cut off from the water storage belt is easy to stick to the finished water storage belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to water storage belt production technical field, and specifically is a kind of water storage belt material slitting and winding integrated device, including bottom plate body, the upper end of bottom plate body is provided with slitting mechanism, and the side of bottom plate body is provided with winding mechanism, the upper end of bottom plate body is also movably installed with waste collecting mechanism, the inside of top plate is installed with top filter screen, and the upper end of bottom plate body movably installs collection box, and the bottom of collection box is installed with bottom filter screen;The utility model drives the rotation of slitting roller and supporting roller by the effect of slitting motor cooperation transmission pulley group, transmission wheel one and transmission wheel two, improves the energy utilization rate, and when raw material is cut and enters waste collecting mechanism, fan can form air current from top to bottom by suction, and the circular waste material cut down is blown into collection box, can be stripped from finished product and waste material, and it is convenient for subsequent use.
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Description

Technical Field

[0001] This utility model relates to the field of water storage tape production technology, specifically an integrated device for cutting and winding water storage tape materials. Background Technology

[0002] my country is a relatively arid region, especially in the north. With strong national support, desertification control projects have achieved many significant successes. Physical, chemical, and biological methods, as well as the construction of protective forests, have all shown some effectiveness. However, the most effective and sustainable method is still vegetation-based desertification control. The most severe problem in deserts is surface drought and water scarcity, coupled with high evaporation rates, making it almost impossible for plants to survive. In recent years, drip irrigation using buried water storage strips has been developed, which can effectively reduce evaporation and improve the utilization rate of water resources for irrigation in deserts.

[0003] Drip irrigation water storage tape is strip-shaped and can store irrigation water inside. It has micropores for drip irrigation. During the production of drip irrigation water storage tape, the edges need to be cut and holes are made. When making holes, a small hole is cut out of the raw material of the water storage tape. However, due to static electricity, the round waste material cut off from the water storage tape is easy to stick to the finished water storage tape, which causes some interference to subsequent use. Utility Model Content

[0004] To address the shortcomings of existing technologies, such as the problem that the circular waste material cut from the water storage belt easily sticks to the finished water storage belt, this utility model proposes an integrated device for cutting and winding water storage belt materials.

[0005] The technical solution adopted by this utility model to solve its technical problem is: an integrated device for cutting and winding water storage tape material, including a base plate body, a cutting mechanism is provided at the upper end of the base plate body, a winding mechanism is provided on one side of the base plate body, and a waste collection mechanism is movably installed at the upper end of the base plate body.

[0006] The waste collection mechanism includes a fan. Two sets of symmetrically arranged mounting slots are provided on the base plate body. The fan is fixedly installed in the mounting slots by screws. Four sets of columns are welded to the side of the base plate body. A top plate is welded to the columns. Two sets of symmetrically arranged guide rollers are rotatably installed on the lower end of the top plate through bearings. A top filter screen is installed on the inner side of the top plate. A collection box is movably installed on the upper end of the base plate body. A bottom filter screen is installed at the bottom of the collection box.

[0007] Preferably, the slitting mechanism includes a hollow slitting roller and a support roller. Two sets of symmetrically arranged mounting columns are welded to the upper end of the base plate body. The slitting roller and the support roller are rotatably mounted on the inner side of the mounting columns through bearings. The outer side of the support roller is covered with a PTFE sleeve.

[0008] Preferably, a slitting motor is detachably mounted on one side of the mounting column one by bolts, and a transmission pulley set is mounted on the output shaft of the slitting motor by bolts. A transmission wheel one and a transmission wheel two are welded to the sides of the slitting roller and the support roller respectively, and the transmission pulley set is connected to the transmission wheel one and the transmission wheel two respectively by a transmission belt.

[0009] Preferably, two sets of symmetrically arranged side cutting blades are welded to the outer side of the slitting roller, and a perforated blade is also welded to the outer side of the slitting roller. The perforated blade is located inside the side cutting blade, and several sets of the perforated blade are arranged in a circular array.

[0010] Preferably, the winding mechanism includes two mounting columns welded to the upper end of the base plate body. Two sets of mounting columns are symmetrically arranged, and a winding motor is bolted to one side of each mounting column. The output shaft of the winding motor is connected to a winding roller via a keyway.

[0011] Preferably, the outer side of the take-up roller is welded with limit posts, and five sets of limit posts are equidistantly arranged corresponding to the opening blades.

[0012] Preferably, a handle is welded to one side of the collection box, and an outer rubber sleeve with anti-slip protrusions is fitted onto the outside of the handle. A roller is rotatably installed at the lower end of the collection box, and two sets of symmetrically arranged sliding grooves are provided on the base plate body, and two sets of arc-shaped slots are also provided at the lower part of each set of sliding grooves.

[0013] The advantages of this utility model are:

[0014] 1. This utility model cuts the raw material of the water storage belt through a cutting mechanism. The water storage belt passes through the waste collection mechanism and is guided by guide rollers to be pulled to the winding mechanism for winding. When the raw material is cut and enters the waste collection mechanism, the fan is activated to form an airflow from top to bottom, which blows the cut circular waste into the collection box, achieving the effect of separating the finished product from the waste and solving the problem that the circular waste cut off from the water storage belt is easy to stick to the finished water storage belt.

[0015] 2. The slitting mechanism in this utility model uses a slitting motor in conjunction with a transmission pulley set, a first transmission wheel, and a second transmission wheel to drive the rotation of the slitting roller and the support roller, which improves the energy utilization rate. The support roller is covered with a PTFE sleeve, which reduces the gap between the side slitting blade and the opening blade, improving the cutting effect. Furthermore, the non-stick properties of PTFE prevent the raw material from sticking to the outer wall of the support roller. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the fan of this utility model;

[0019] Figure 3 This is a schematic diagram of the mounting slot structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the collection box of this utility model;

[0021] Figure 5 This is a schematic diagram of the slitting roller of this utility model.

[0022] In the diagram: 1. Base plate body; 2. Slitting mechanism; 3. Rewinding mechanism; 4. Waste collection mechanism; 101. Mounting slot; 102. Sliding groove; 103. Arc-shaped slot; 201. Slitting roller; 202. Support roller; 203. Mounting column one; 204. Slitting motor; 205. Transmission pulley set; 206. Transmission wheel one; 207. Transmission wheel two; 208. Side slitting blade; 209. Hole-opening blade; 301. Mounting column two; 302. Rewinding motor; 303. Rewinding roller; 304. Limiting column; 401. Fan; 402. Column; 403. Top plate; 404. Guide roller; 405. Top filter screen; 406. Collection box; 407. Bottom filter screen; 408. Handle; 409. Rubber sleeve; 410. Roller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0025] This application discloses an integrated device for cutting and winding water storage tape material. (Refer to...) Figure 1 and Figure 4A water storage belt material cutting and winding integrated device includes a base plate body 1, a cutting mechanism 2 is provided at the upper end of the base plate body 1, a winding mechanism 3 is provided on one side of the base plate body 1, and a waste collection mechanism 4 is movably installed at the upper end of the base plate body 1.

[0026] The waste collection mechanism 4 includes a fan 401. Two sets of symmetrically arranged mounting slots 101 are provided on the base plate body 1. The fan 401 is fixedly installed in the mounting slots 101 by screws. Four sets of columns 402 are welded to the side of the base plate body 1. A top plate 403 is welded to the columns 402. Two sets of symmetrically arranged guide rollers 404 are rotatably installed at the lower end of the top plate 403 through bearings. A top filter screen 405 is installed on the inner side of the top plate 403. A collection box 406 is movably installed at the upper end of the base plate body 1. A bottom filter screen 407 is installed at the bottom of the collection box 406. The top filter screen 405 has a larger aperture, which can increase the air intake. The bottom filter screen 407 of the collection box 406 has a smaller aperture, which can reduce the amount of waste passing through the bottom filter screen 407.

[0027] Reference Figure 1 and Figure 5 The slitting mechanism 2 includes a hollow slitting roller 201 and a support roller 202. Two sets of symmetrically arranged mounting columns 203 are welded to the upper end of the base plate body 1. The slitting roller 201 and the support roller 202 are rotatably mounted on the inner side of the mounting columns 203 through bearings. The outer side of the support roller 202 is covered with a PTFE sleeve. The PTFE sleeve reduces the gap between the slitting roller 201 and the support roller 202, improves the cutting effect, and the non-stick properties of PTFE prevent the raw material from sticking to the outer wall of the support roller 202.

[0028] Reference Figure 1 and Figure 2 A slitting motor 204 is detachably mounted on one side of the mounting column 203 via bolts. The output shaft of the slitting motor 204 is mounted with a transmission pulley set 205 via bolts. The sides of the slitting roller 201 and the support roller 202 are respectively welded with a first transmission wheel 206 and a second transmission wheel 207. The transmission pulley set 205 is connected to the first transmission wheel 206 and the second transmission wheel 207 via a transmission belt. The slitting motor 204, in conjunction with the transmission pulley set 205, the first transmission wheel 206, and the second transmission wheel 207, drives the rotation of the slitting roller 201 and the support roller 202, thereby improving energy utilization.

[0029] Reference Figure 1 and Figure 5Two sets of symmetrically arranged side cutting blades 208 are welded to the outer side of the slitting roller 201, and a perforating blade 209 is also welded to the outer side of the slitting roller 201. The perforating blade 209 is located inside the side cutting blades 208, and several sets of perforating blades 209 are arranged in a ring array. The edge of the water storage belt can be trimmed by the side cutting blades 208 of the slitting roller 201, and the perforating blade 209 can make holes.

[0030] Reference Figure 1 and Figure 3 The winding mechanism 3 includes a second mounting column 301 welded to the upper end of the base plate body 1. Two sets of mounting columns 301 are symmetrically arranged, and a winding motor 302 is bolted to one side of the mounting column 301. The output shaft of the winding motor 302 is connected to the winding roller 303 through a flat key. The rotation of the winding motor 302 can wind up the sheet.

[0031] Reference Figure 1 and Figure 3 The outer side of the winding roller 303 is welded with a limit post 304. Five sets of limit posts 304 are equidistant from the opening blade 209. The end of the limit post 304 is spherical. The limit post 304 is inserted into the hole on the cut water storage belt to prevent the water storage belt from slipping and falling off in the early stage of winding.

[0032] Reference Figure 1 and Figure 4 A handle 408 is welded to one side of the collection box 406. A rubber sleeve 409 with anti-slip protrusions is sleeved on the outside of the handle 408. A roller 410 is rotatably installed at the lower end of the collection box 406. Two sets of symmetrically arranged sliding grooves 102 are provided on the base plate body 1. Two sets of arc-shaped slots 103 are also provided at the lower part of each set of sliding grooves 102. The collection box 406 can slide along the sliding grooves 102 through the roller 410 at the lower end. The roller 410 is relatively stable after falling into the arc-shaped slots 103 and will not be displaced due to vibration.

[0033] Working principle: Before cutting begins, the raw material is passed between the slitting roller 201 and the support roller 202, and the slitting motor 204 is started briefly. Then, the cut raw material is passed between the guide roller 404 and the collection box 406, and the through holes of the cut sheet are inserted into the limiting post 304. Edge waste is stuffed into the collection box 406. At this time, the winding motor 302 is started to drive the winding roller 303 to wind and tighten the sheet. Then, the fan 401 is started first, and then the slitting motor 204 and the winding motor 302 are started simultaneously to slitting and winding the raw material. When the collection box 406 is full of waste, the slitting motor 204 and the winding motor 302 are turned off, and the collection box 406 is pulled out using the handle 408 to empty the waste and reinstall it.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An integrated device for cutting and winding water storage tape materials, comprising a base plate body (1), characterized in that: The upper end of the base plate body (1) is provided with a cutting mechanism (2), and a winding mechanism (3) is provided on one side of the base plate body (1). A waste collection mechanism (4) is also movably installed on the upper end of the base plate body (1). The waste collection mechanism (4) includes a fan (401). Two sets of symmetrically arranged mounting slots (101) are provided on the base plate body (1). The fan (401) is fixedly installed in the mounting slots (101) by screws. Four sets of columns (402) are welded to the side of the base plate body (1). A top plate (403) is welded to the columns (402). Two sets of symmetrically arranged guide rollers (404) are rotatably installed on the lower end of the top plate (403) through bearings. A top filter screen (405) is installed on the inner side of the top plate (403). A collection box (406) is movably installed on the upper end of the base plate body (1). A bottom filter screen (407) is installed on the bottom of the collection box (406).

2. The integrated device for cutting and winding water storage tape material according to claim 1, characterized in that: The slitting mechanism (2) includes a hollow slitting roller (201) and a support roller (202). Two sets of symmetrically arranged mounting columns (203) are welded to the upper end of the base plate body (1). The slitting roller (201) and the support roller (202) are rotatably mounted on the inner side of the mounting column (203) through bearings. The outer side of the support roller (202) is covered with a PTFE sleeve.

3. The integrated device for cutting and winding water storage tape material according to claim 2, characterized in that: A slitting motor (204) is detachably mounted on one side of the mounting column (203) by bolts. The output shaft of the slitting motor (204) is mounted with a transmission pulley group (205) by bolts. The sides of the slitting roller (201) and the support roller (202) are respectively welded with a transmission wheel one (206) and a transmission wheel two (207). The transmission pulley group (205) is connected to the transmission wheel one (206) and the transmission wheel two (207) by a transmission belt.

4. The integrated device for cutting and winding water storage tape material according to claim 2, characterized in that: Two sets of symmetrically arranged side cutting blades (208) are welded to the outer side of the slitting roller (201), and a perforating blade (209) is also welded to the outer side of the slitting roller (201). The perforating blade (209) is located inside the side cutting blades (208), and the perforating blades (209) are arranged in a ring array of several sets.

5. The integrated device for cutting and winding water storage tape material according to claim 4, characterized in that: The winding mechanism (3) includes two mounting columns (301) welded to the upper end of the base plate body (1). Two sets of mounting columns (301) are symmetrically arranged, and a winding motor (302) is bolted to one side of the mounting column (301). The output shaft of the winding motor (302) is connected to the winding roller (303) via a flat key drive.

6. The integrated device for cutting and winding water storage tape material according to claim 5, characterized in that: The outer side of the take-up roller (303) is welded with a limit post (304), and five sets of the limit post (304) are equidistantly arranged corresponding to the opening blade (209).

7. The integrated device for cutting and winding water storage tape material according to claim 1, characterized in that: A handle (408) is welded to one side of the collection box (406). A rubber sleeve (409) with anti-slip protrusions is fitted on the outside of the handle (408). A roller (410) is rotatably installed at the lower end of the collection box (406). Two sets of symmetrically arranged sliding grooves (102) are provided on the base plate body (1). Two sets of arc-shaped slots (103) are also provided at the lower part of each set of sliding grooves (102).