A grid hydraulic pultrusion and winding integrated device

CN224753833UActive Publication Date: 2026-09-15HENAN SITONG PRECISION MOULDS CO LTD
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Patent Information

Application Number
CN202522268137.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-09-15
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0003]本实用新型提出一种格栅液压拉挤收卷一体化装置,以解决现有装置收卷结构装拆繁琐的问题

Benefits of technology

(1)本实用新型设置放置槽、十字杆、第一液压伸缩杆、限位板及限位槽等结构,可实现收卷辊的便捷安装与拆卸,操作时,将收卷辊置于两个放置槽之间,使十字杆与十字槽紧密连接,随后通过第一液压伸缩杆驱动限位板与收卷辊上的限位槽卡合,完成收卷辊的固定安装,当需要拆卸时,仅需启动第一液压伸缩杆,使限位板与限位槽分离,并向上推动收卷格栅后的收卷辊,即可使其与放置槽分离,此设计有效避免了收卷辊与其他结构连接处悬空的问题,显著提升了连接处的强度,从而降低了使用过程中断裂的风险,同时该安装方式无需额外工具辅助,操作简便,提高了收卷效率。

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Abstract

The utility model relates to grid processing technical field, and disclose a kind of grid hydraulic pultrusion coiling integrated device, including processing piece, the processing piece includes support part, and the support part is equipped with the traction part for traction grid and is equipped with the coiling part for coiling grid;The support part top is open to form two placement grooves, and the coiling part includes coiling roller, and the coiling roller is placed between two placement grooves, and first hydraulic motor is fixedly connected with one side of support part;The utility model is through being equipped with placement groove, cross bar, first hydraulic telescopic link, limit plate and limit groove etc. Structure, the convenient installation and disassembly of coiling roller are realized, and the problem that coiling roller and other structure connection place are avoided to hang in the air, significantly improve the strength of connection place, to reduce the risk of fracture in use process, while the installation mode does not need additional tool auxiliary, easy to operate, improve coiling efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of grid processing technology, and in particular to an integrated hydraulic pultrusion and winding device for grids. Background Technology

[0002] The production of gratings requires winding, so an integrated winding device is usually needed. The existing device mainly includes a frame, a limiting device, and a winding motor. Two rotating shafts are symmetrically installed on the two side walls of the front end of the frame via bearing seats. The left end of the left rotating shaft extends out of the frame and is equipped with a driven wheel. The connecting end of the two rotating shafts is a cuboid, and a movable shaft is fitted onto the connecting end of the two rotating shafts. A spring is installed between the end of the connecting end of the two rotating shafts and the bottom of the two movable shafts. A fixed sleeve is installed on the other end of the two movable shafts, and a winding roller is fixed to the two fixed sleeves. A fixing screw is screwed to the upper end of the two fixed sleeves. A guide rod and a guide roller are installed sequentially from top to bottom on the top of the frame. The guide rod is equipped with limiting devices at both ends. However, when the above device winds up the grid, the connection between the winding grid structure and the device support part is suspended, so the connection is relatively fragile and prone to breakage during use. Furthermore, the winding structure is cumbersome to assemble and disassemble, requiring additional tools and time-consuming operation, resulting in low winding efficiency. After the grid is wound up, it needs to be manually removed and moved to a lower position, resulting in low grid removal efficiency. Utility Model Content

[0003] This utility model proposes an integrated hydraulic pultrusion and winding device for grids to solve the problem of cumbersome assembly and disassembly of the winding structure in existing devices.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an integrated hydraulic pultrusion and winding device for bar grids, comprising a processing component, wherein the processing component includes a support portion, and the support portion is equipped with a traction portion for traction of the bar grid and a winding portion for winding the bar grid. The top of the support section is open to form two placement slots. The winding section includes a winding roller, which is placed between the two placement slots. A first hydraulic motor is fixedly connected to one side of the support section, and a first hydraulic telescopic rod is fixedly connected to the other side. The output end of the first hydraulic motor is connected to a cross rod. The telescopic end of the first hydraulic telescopic rod is fixedly connected to a limiting plate. Both ends of the winding roller are located inside the two placement slots, and one end of the winding roller is open to form a cross groove, while the other end is recessed to form a limiting groove. The cross rod matches the cross groove, and the limiting plate matches the limiting groove.

[0005] Preferably, a second hydraulic telescopic rod is fixedly connected to the bottom of the support portion, and an arc-shaped push plate is fixedly connected to the telescopic end of the second hydraulic telescopic rod, with the arc-shaped push plate positioned below the take-up roller.

[0006] Preferably, the traction part includes two symmetrically arranged side frames, both of which are fixedly connected to one side of the support part, and two traction rollers are rotatably connected between the two side frames. A second hydraulic motor is fixedly connected to one side of each side frame, and the output end of the second hydraulic motor is connected to the traction rollers.

[0007] Preferably, the support portion forms two guide grooves symmetrically along the grid conveying direction. The guide grooves are located between the take-up roller and the traction roller, and a movable tension roller is installed between the two guide grooves. Two helical rings are screwed onto the tension roller, and the support portion is located between the two helical rings.

[0008] Preferably, the support portion includes a base frame, the bottom of which is fixedly connected to a foot for supporting itself, and a guide plate is fixedly connected at an incline inside the base frame, wherein the horizontal height of the guide plate on the side closer to the take-up roller is higher than the horizontal height on the other side.

[0009] Preferably, the device further includes a guide for guiding the winding grid, the guide being located on one side of the base frame, and the winding roller being located between the tension roller and the guide plate.

[0010] Preferably, the material guide includes a material guide frame, the top of which forms a connecting material guide slope and a material guide trough, the material guide slope being located between the base frame and the material guide trough.

[0011] The technical effects and advantages provided by this utility model in the above technical solution are as follows: (1) This utility model is equipped with a placement groove, a cross rod, a first hydraulic telescopic rod, a limiting plate and a limiting groove, etc., which can realize convenient installation and disassembly of the take-up roller. During operation, the take-up roller is placed between the two placement grooves, so that the cross rod and the cross groove are tightly connected. Then, the first hydraulic telescopic rod drives the limiting plate to engage with the limiting groove on the take-up roller to complete the fixed installation of the take-up roller. When disassembly is required, it is only necessary to start the first hydraulic telescopic rod to separate the limiting plate from the limiting groove, and push the take-up roller behind the take-up grid upward to separate it from the placement groove. This design effectively avoids the problem of the take-up roller being suspended at the connection with other structures, significantly improves the strength of the connection, thereby reducing the risk of breakage during use. At the same time, this installation method does not require additional tools, is easy to operate, and improves the winding efficiency.

[0012] (2) This utility model further provides a guide frame, a guide slope, a guide groove, a second hydraulic telescopic rod and an arc-shaped push plate, etc., which optimizes the unloading process of the take-up roller. During operation, the arc-shaped push plate is driven to move by the second hydraulic telescopic rod, and the take-up roller is pushed down from the high place to the guide plate. Then, the guide slope and guide groove on the guide frame are used to guide the take-up roller, so that it moves smoothly from the high place to the low place. This design eliminates the cumbersome operation of manually removing the take-up roller and transferring it to the low place, improves the removal efficiency of the grid, and reduces the labor intensity of workers. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a perspective view of the processed part of this utility model; Figure 3 This is one of the exploded views of the machined part of this utility model; Figure 4 This is the second exploded view of the machined part of this utility model; Figure 5 This is a perspective view of the material guide component of this utility model; Figure 6 for Figure 3 Enlarged view of section A; Figure 7 for Figure 3 Enlarged view of section B; Figure 8 for Figure 3 Enlarged view of section C; Figure 9 for Figure 4 Enlarged view of section D in the middle; In the diagram: 1. Processed part; 11. Base foot; 12. Base frame; 13. Guide groove; 14. Tension roller; 15. Threaded ring; 16. Side frame; 17. Traction roller; 18. Placement groove; 19. Take-up roller; 110. Guide plate; 111. First hydraulic telescopic rod; 112. Limiting plate; 113. Limiting groove; 114. Second hydraulic telescopic rod; 115. Arc-shaped push plate; 116. First hydraulic motor; 117. Cross rod; 118. Cross groove; 119. Second hydraulic motor; 2. Guide component; 21. Guide frame; 22. Guide slope; 23. Guide groove. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] like Figures 1-9 As shown, a hydraulic pultrusion and winding integrated device for bar grid includes a processing part 1. The processing part 1 includes a support part, on which a traction part for traction of bar grid and a winding part for winding bar grid are installed. The top of the support section is open to form two placement slots 18. The winding section includes a winding roller 19, which is placed between the two placement slots 18. A first hydraulic motor 116 is fixedly connected to one side of the support section, and a first hydraulic telescopic rod 111 is fixedly connected to the other side. The output end of the first hydraulic motor 116 is connected to a cross rod 117. The telescopic end of the first hydraulic telescopic rod 111 is fixedly connected to a limiting plate 112. Both ends of the winding roller 19 are located inside the two placement slots 18 respectively. One end of the winding roller 19 is open to form a cross groove 118, and the other end is recessed to form a limiting groove 113. The cross rod 117 matches the cross groove 118, and the limiting plate 112 matches the limiting groove 113.

[0017] Through the above technical solution, when supporting the production grid through the traction and winding sections, the initial end of the grid passes through the traction section, and then the two ends of the winding roller 19 are respectively embedded into the two placement slots 18 of the support section, so that the cross bar 117 is aligned with the cross groove 118. The winding roller 19 is pushed, so that the cross bar 117 is inserted into the interior of the cross groove 118. At the same time, the first hydraulic telescopic rod 111 works, thereby pushing the limiting plate 112, so that the limiting plate 112 engages with the limiting groove 113 on the winding roller 19, thereby axially fixing the winding roller 19 and preventing axial displacement of the winding roller 19 during the winding process. The first hydraulic motor 116 is started to drive the cross bar. Rotation of 117 drives the take-up roller 19 to rotate, which in turn pulls the grid through the traction part. After the grid is pulled, the take-up roller 19 winds up the grid. During the winding process, since both ends of the take-up roller 19 are in the placement groove 18, the take-up roller 19 can stably wind up the grid and prevent the take-up roller 19 from breaking accidentally. After the grid is wound up, the first hydraulic telescopic rod 111 works, which drives the limiting plate 112 to move downward, so that the limiting plate 112 separates from the limiting groove 113 on the take-up roller 19. The take-up roller 19 is pulled to separate from the cross rod 117, so that the take-up roller 19 after winding up the grid can be unloaded, and the winding of the grid is completed.

[0018] To facilitate disassembly of the wound-up grid, such as Figures 1-4 As shown, a second hydraulic telescopic rod 114 is fixedly connected to the bottom of the support part, and an arc-shaped push plate 115 is fixedly connected to the telescopic end of the second hydraulic telescopic rod 114. The arc-shaped push plate 115 is located below the take-up roller 19.

[0019] In this embodiment, after the grid is pulled by the traction roller 17, it is guided by the traction roller 17 and wound onto the take-up roller 19. After the take-up is completed, the second hydraulic telescopic rod 114 works to push the arc-shaped push plate 115 to move upward. The arc-shaped push plate 115 lifts the take-up roller 19, causing it to detach from the placement groove 18, making it easy for manual or mechanical material handling.

[0020] Specifically, in one embodiment, regarding the aforementioned traction portion, as... Figures 1-4 As shown, the traction part includes two symmetrically arranged side frames 16. Both side frames 16 are fixedly connected to one side of the support part, and two traction rollers 17 are rotatably connected between the two side frames 16. A second hydraulic motor 119 is fixedly connected to one side of the side frame 16, and the output end of the second hydraulic motor 119 is connected to the traction roller 17.

[0021] In this embodiment, the side frame 16 is supported by the support part, and the traction roller 17 is supported by the side frame 16. When the grid needs to be wound up, the grid to be wound up is placed between the two traction rollers 17. The second hydraulic motor 119 rotates to drive the traction roller 17 to rotate, so that the traction roller 17 pulls the grid to move.

[0022] To ensure smoother winding of the grid, in this invention, such as... Figures 1-4 As shown, the support part forms two guide grooves 13 symmetrically along the grid conveying direction. The guide grooves 13 are located between the take-up roller 19 and the traction roller 17, and a movable tension roller 14 is installed between the two guide grooves 13. Two screw rings 15 are screwed onto the tension roller 14, and the support part is located between the two screw rings 15.

[0023] In this embodiment, before winding the grid, the tension roller 14 is pulled to move along the two guide grooves 13. After the position of the tension roller 14 is adjusted, the screw ring 15 is screwed onto the tension roller 14. The support part is clamped by the screw ring 15, thereby fixing the tension roller 14. After the position of the tension roller 14 is fixed, the grid is passed through the two traction rollers 17 and wound onto the surface of the tension roller 14 before being placed on the take-up roller 19. The tension roller 14 is used to adjust the tension of the grid between the traction roller 17 and the take-up roller 19, so that the take-up roller 19 can easily wind up the grid and improve the convenience of grid winding.

[0024] Specifically, in one embodiment, regarding the aforementioned support portion, as... Figures 1-4As shown, the support part includes a base frame 12, with a base foot 11 fixedly connected to the bottom of the base frame 12 for supporting itself, and a guide plate 110 fixedly connected at an incline inside the base frame 12. The horizontal height of the guide plate 110 on the side closer to the take-up roller 19 is higher than the horizontal height on the other side.

[0025] In this embodiment, the base frame 12 is supported by the base foot 11, and the base frame 12 supports the take-up roller 19, the side frame 16 and the tension roller 14, so that the traction roller 17, the take-up roller 19 and the tension roller 14 can rotate stably. After the take-up roller 19 after the take-up grid is separated from the two placement slots 18, the take-up roller 19 after the take-up grid is guided by the guide plate 110, so that the take-up roller 19 after the take-up grid can be easily collected.

[0026] After the wound-up grid is removed, to facilitate guiding the grid, such as... Figure 1 and Figure 5 As shown, the device also includes a guide 2 for guiding the winding grid, the guide 2 being located on one side of the base frame 12, and the winding roller 19 being located between the tension roller 14 and the guide plate 110.

[0027] In this embodiment, after the winding roller 19 behind the winding grid slides down from the guide plate 110, the guide member 2 guides the winding roller 19 behind the winding grid so that the winding roller 19 behind the winding grid can slide to the subsequent packaging station for packaging.

[0028] Specifically, in one embodiment, regarding the aforementioned guide member 2, as... Figure 1 and Figure 5 As shown, the guide component 2 includes a guide frame 21, and a guide slope 22 and a guide trough 23 are formed on the top of the guide frame 21. The guide slope 22 is located between the base frame 12 and the guide trough 23.

[0029] In this embodiment, the take-up roller 19 after the take-up grid slides from the guide plate 110 to the guide frame 21. The guide slope 22 on the guide frame 21 guides the take-up roller 19 after the take-up grid to roll onto the guide groove 23, so that the take-up roller 19 after the take-up grid moves from a high place to a low place, avoiding the take-up roller 19 after the take-up grid from falling directly to a low place and spreading out.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A hydraulic pultrusion and winding integrated device for geogrid, characterized in that: The invention includes a processing component (1), which includes a support portion on which a traction portion for traction grid and a winding portion for winding grid are mounted; The top of the support section is open to form two placement slots (18). The winding section includes a winding roller (19). The winding roller (19) is placed between the two placement slots (18). A first hydraulic motor (116) is fixedly connected to one side of the support section, and a first hydraulic telescopic rod (111) is fixedly connected to the other side. The output end of the first hydraulic motor (116) is connected to a cross rod (117). The telescopic end of the first hydraulic telescopic rod (111) is fixedly connected to a limiting plate (112). Both ends of the winding roller (19) are respectively located inside the two placement slots (18). One end of the winding roller (19) is open to form a cross groove (118), and the other end is recessed to form a limiting groove (113). The cross rod (117) matches the cross groove (118), and the limiting plate (112) matches the limiting groove (113).

2. The integrated hydraulic pultrusion and winding device for bar grids according to claim 1, characterized in that: The bottom of the support part is fixedly connected to a second hydraulic telescopic rod (114), and the telescopic end of the second hydraulic telescopic rod (114) is fixedly connected to an arc-shaped push plate (115), which is located below the take-up roller (19).

3. The integrated hydraulic pultrusion and winding device for bar grids according to claim 1 or 2, characterized in that: The traction part includes two symmetrically arranged side frames (16), both side frames (16) are fixedly connected to one side of the support part, and two traction rollers (17) are rotatably connected between the two side frames (16). A second hydraulic motor (119) is fixedly connected to one side of the side frame (16), and the output end of the second hydraulic motor (119) is connected to the traction roller (17).

4. The integrated hydraulic pultrusion and winding device for bar grids according to claim 3, characterized in that: The support portion forms two guide grooves (13) symmetrically along the grid conveying direction. The guide grooves (13) are located between the take-up roller (19) and the traction roller (17). A movable tension roller (14) is installed between the two guide grooves (13). Two screw rings (15) are screwed onto the tension roller (14). The support portion is located between the two screw rings (15).

5. The integrated hydraulic pultrusion and winding device for bar grids according to claim 1 or 2, characterized in that: The support part includes a base frame (12), the bottom of which is fixedly connected to a foot (11) for supporting itself, and a guide plate (110) is fixedly connected inside the base frame (12) at an incline. The horizontal height of the guide plate (110) on the side closer to the winding roller (19) is higher than the horizontal height on the other side.

6. The integrated hydraulic pultrusion and winding device for bar grids according to claim 5, characterized in that: It also includes a guide (2) for guiding the winding grid, the guide (2) being located on one side of the base frame (12), and the winding roller (19) being located between the tension roller (14) and the guide plate (110).

7. The integrated hydraulic pultrusion and winding device for bar grids according to claim 6, characterized in that: The guide component (2) includes a guide frame (21), and the top of the guide frame (21) forms a connecting guide slope (22) and a guide trough (23), with the guide slope (22) located between the base frame (12) and the guide trough (23).