Intelligent metal wire sorting device

Abstract

The utility model relates to an intelligent metal wire sorting device, which comprises a plurality of adjusting arms, wherein the plurality of adjusting arms respectively comprise a main arm comprising an upper end and a lower end, a section arm comprising a top end and a lower end, wherein the lower end is slidably connected to the upper end of the main arm, and the top end is provided with a roller frame; a height control device controls the lifting height of the section arm along the main arm; an angle control device is arranged on the ground and connected to the lower end of the main arm to control the swing angle of the main arm relative to a vertical axis, wherein the vertical axis is perpendicular to the ground; by controlling the lifting height and the swing angle, the conveying path is changed; the plurality of roller frames rotate without power to form the conveying path for conveying a metal wire; the plurality of adjusting arms are arranged in a ring shape with a coil holder as the center.

Description

Technical fields: This utility model relates to an intelligent metal wire sorting device, and more particularly to an intelligent and automated device that can improve the efficiency of sorting metal wires. Background technology: In the past, after metal wires were transported from upstream manufacturers to processing plants, they had to undergo a series of processing steps to reduce their diameter and process them into finished metal wire products required by customers.

[0001] The first step in the processing is to extract the metal wire coiled within the coil and perform preliminary combing, which prepares the material for subsequent processing steps. Because metal wire is inherently tough, and different metals exhibit varying degrees of toughness, the combing process traditionally required manual operation to extract the wire and perform this initial combing.

[0002] Due to past technology, the wire combing process required manual operation, including removing the ends of the metal wires wound on the wire rack and spreading them out. These metal wires are heavy and tough, making manual operation extremely laborious and time-consuming, and requiring prior training. Sometimes, the daily production volume on a production line is quite high, which, in addition to consuming manpower and time, also easily leads to safety incidents. Therefore, there is an urgent need for an intelligent and automated device to improve the metal wire combing process and increase production efficiency. Utility model content: In view of the shortcomings of the prior art, this application proposes an intelligent metal wire sorting device, characterized in that it comprises: multiple adjusting arms, wherein each of the multiple adjusting arms comprises: a main arm, including an upper end and a lower end; a segmented arm, including a top end and a lower end, wherein the lower end is slidably connected to the upper end of the main arm, wherein the top end is provided with a roller frame; a height control device for controlling the lifting height of the segmented arm along the main arm; an angle control device, disposed on a ground and connected to the lower end of the main arm, for controlling a swing angle of the main arm relative to a vertical axis, wherein the vertical axis is perpendicular to the ground; and a coil frame base, including a rotation sensing module and a wire sensing element. The module includes a height control device and an angle control device electrically connected to the rotation sensing module and the wire sensing module, respectively; an input unit; a processor electrically connected to the input unit, the rotation sensing module, and the wire sensing module; and a storage unit electrically connected to the processor. The module adjusts the lifting height and the swing angle via the wire sensing module. It also controls the lifting height and the swing angle to change a conveying path. The multiple roller frames rotate without power to form the conveying path for conveying a metal wire. The multiple adjusting arms are arranged in a ring around a coil frame.

[0003] In one embodiment, the height control device includes a height measuring component, a first drive component, and a plurality of support devices for adjusting and fixing the lifting height of the boom, wherein the first drive component is electrically connected to the processor.

[0004] In one embodiment, the angle control device includes an angle measuring component and a second driving component for controlling the swing angle of the main arm, wherein the first driving component is electrically connected to the processor.

[0005] In one embodiment, a robotic arm is further included, disposed next to the coil frame, and arranged in a ring with the plurality of adjusting arms around the coil frame as the center. The robotic arm includes a gripping device for pulling the metal wire.

[0006] In one embodiment, each of the plurality of adjusting arms includes a data collection module for collecting data of an adjusting arm.

[0007] In one embodiment, each of the plurality of adjusting arms includes a data transmission module, and transmits the data and a plurality of messages to a control center, the first drive component and the second drive component through the data transmission module, wherein the plurality of messages respectively include the preset swing angle value and the lifting height value of the adjusting arm.

[0008] In one embodiment, the adjusting arm data includes a tension value of the metal wire, a swing angle value of the adjusting arm, and a lifting height value.

[0009] In one embodiment, the plurality of messages respectively include the preset swing angle value and the lifting height value of the adjusting arm.

[0010] A smart metal wire sorting device, characterized in that it comprises: multiple adjusting arms arranged in a ring, wherein each of the multiple adjusting arms includes: a main arm and a segmented arm, wherein the segmented arm is slidably connected to an upper end of the main arm, wherein a roller frame is provided at a top end of the segmented arm, wherein the roller frame assists in conveying a metal wire by rotating without power; a robotic arm disposed next to a coil frame, including a clamp, wherein the clamp is disposed at one end of the robotic arm, wherein the clamp includes a triangular internal space, a first clamping block and a second clamping block, wherein the first clamping block and the second clamping block respectively include a first inclined surface and a second inclined surface, the multiple inclined surfaces being slidably fitted with a first side surface and a second side surface of the triangular internal space, wherein a space is formed between the first clamping block and the second clamping block for clamping the metal wire, wherein when one end of the first clamping block and the second clamping block clamps the metal wire, the metal wire is clamped more tightly by the slidable fitting arrangement. Attached image description: Figure 1 The intention is to define the adjusting arm of the intelligent metal wire sorting device in this case; Figure 2 The coil frame base of the intelligent metal wire sorting device in this case is intended to be understood. Figure 3 The intention is to define the location configuration of the intelligent metal wire sorting device in this case. Figure 4 This is intended to facilitate the data collection and transmission connection of the adjusting arm of the intelligent metal wire sorting device in this case. Figure 5 The intention is to illustrate the structure of the robotic arm gripper of the intelligent metal wire sorting device in this case.

[0011] Figure label: 10 Adjusting Arm 11 Main Arm 12-section arm 13 Roller Frame 14. Height control device 141 Height Measurement Component 142 First Drive Component 143 Support device 15 Angle control device 151 Second drive component 152 Angle Measurement Component 16 Data Collection Module 17. Data transmission module 20 Coil Holder Base 21 Rotation sensing module 22 Wire Sensing Module 30 Input Units 40 processors 50 storage units 60 robotic arms 70 coil frame 80 clamps 81 First clamping block 82 Second clamping block 83 First inclined plane 84 Second Incline 85 First Conical Surface 86 Second Conical Surface Detailed implementation method: To more clearly describe the intelligent metal wire sorting device proposed in this utility model, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0012] Please also refer to Figure 1 and Figure 2As shown in the figure, this invention relates to an intelligent metal wire straightening device, which includes multiple adjusting arms 10. Each adjusting arm 10 includes: a main arm 11, comprising an upper end and a lower end; a segmented arm 12, comprising a top end and a lower end, wherein the lower end of the segmented arm 12 is slidably connected to the upper end of the main arm 11. This arrangement allows the segmented arm 12 to adjust its height according to different needs. A roller frame 13 is provided at the top end of the segmented arm 12. A height control device 14 is used to control the adjustable lifting height of the segmented arm 12 along the main arm 11. An angle control device 15, disposed on the ground and connected to the lower end of the main arm 11, controls the main arm 11 to swing back and forth at an angle. A coil frame base 20 is mounted on a platform to support the coil body of the metal wire. The coil frame base 20 includes: a rotation sensing module 21 for sensing the rotation of the coil frame base 20, such as the coil rotation speed; a wire sensing module 22, such as an optical sensor, tension sensor, or distance sensor, for detecting changes in the remaining quantity, exit position, or offset of the metal wire during processing; an input unit 30, such as an operation interface, touch screen, or button module, for providing user input parameter settings and operation commands; and a processor 40 electrically connected to the rotation sensing module 21, the wire sensing module 22, and the input unit 30. The processor 40 can be an embedded microprocessor or a PLC, capable of receiving sensing signals from the wire sensing module 22 and the rotation sensing module 21, and performing logical operations based on user input and default parameters to control the lifting height and swing angle of each adjusting arm 10; and a storage unit 50 electrically connected to the processor 40 for storing control programs, transport path data, parameter settings, and historical data. The transport path of the metal wire is changed by controlling the lifting height and swing angle of the multiple adjusting arms 10. The roller frame 13 assists in conveying the metal wire by rotating without power, and forms a conveying path for conveying the metal wire. The plurality of adjusting arms 10 are arranged in a ring with the coil frame 70 as the center.

[0013] Please continue reading. Figure 1 The height control device 14 of this intelligent metal wire straightening device includes a height measuring component 141, a first drive component 142, and a plurality of support devices 143. The height of the arm 12 can be adjusted by the height measuring component 141 and the first drive component 142. Once the arm 12 is adjusted to the required height, its height can be fixed by the plurality of support devices 143. The first drive component 142 is electrically connected to the processor 40, which transmits drive signals to the first drive component 142 to control the swing angle.

[0014] Please continue reading. Figure 1 The angle control device 15 of this intelligent metal wire sorting device includes an angle measuring component 152 and a second drive component 151, used to control and adjust the swing angle of the main arm 11 to accommodate metal wires of different materials. The second drive component 151 is electrically connected to the processor 40, and the processor 40 transmits drive signals to the second drive component 151 to control the lifting height.

[0015] Please refer to Figure 3 As shown in the figure, this intelligent metal wire sorting device further includes a robotic arm 60, which is disposed on the side of a coil frame 70, and is arranged in a ring with the plurality of adjusting arms 10 with the coil frame 70 as the center.

[0016] It is worth mentioning that the aforementioned robotic arm 60 includes a gripping device (not shown), which can pull the metal wire to a designated position.

[0017] Please refer to Figure 4 As shown in the figure, each of the multiple adjusting arms 10 of this intelligent metal wire straightening device includes a data collection module 16, which is used to collect the relevant data generated by the adjusting arms 10.

[0018] Please refer to Figure 4 As shown in the figure, the plurality of adjusting arms 10 of this intelligent metal wire straightening device each include a data transmission module 17. The plurality of adjusting arms 10 transmit and receive data and the plurality of messages to a control center, the first drive component 142 and the second drive component 151 through the data transmission module 17.

[0019] It is also worth mentioning that the above data includes the tensile value of one of the metal wires, the swing angle value of one of the adjusting arms 10, and the lifting height value.

[0020] The aforementioned messages include the preset swing angle value and lifting height value of the metal wires of different materials corresponding to the adjusting arm 10.

[0021] See also Figure 1 , Figure 3 and Figure 5This is the intelligent metal wire handling device of this case, comprising multiple adjusting arms 10 arranged in a ring around a coil frame 70. Each adjusting arm 10 includes a main arm 11 and a segmented arm 12. The segmented arm 12 is slidably connected to the upper end of one of the main arms 11, allowing the segmented arm 12 to adjust its height according to different needs. Furthermore, a roller frame 13 is provided at the top of each segmented arm 12, and the roller frame 13 assists in conveying the metal wire through unpowered rotation. In addition, this device also includes a robotic arm 60, please refer to [link to relevant documentation]. Figure 3 Located next to a coil frame 70, in one embodiment, the robotic arm 60 includes a clamp 80 disposed at one end of the robotic arm 60. The clamp 80 includes a triangular internal space, a first clamping block 81, and a second clamping block 82. The first clamping block 81 and the second clamping block 82 each include a first inclined surface 83 and a second inclined surface 84. The plurality of inclined surfaces are slidably fitted to a first side surface 85 and a second side surface 86 of the triangular internal space, forming a space between the first clamping block 81 and the second clamping block 82. Through the space, the metal wire can be clamped. When one end of the first clamping block 81 and the second clamping block 82 clamps the metal wire, the slidable fitting arrangement allows the first clamping block 81 and the second clamping block 82 to clamp more tightly as the metal wire is pulled outward.

[0022] Thus, the above description of an intelligent metal wire sorting device of the present invention has been fully and clearly illustrated. However, it must be emphasized that the above detailed description is a specific description of feasible embodiments of the present invention, and the embodiments are not intended to limit the scope of the claims of the present invention. All equivalent implementations or modifications that do not depart from the spirit of the present invention should be included in the scope of the claims of this application.

Claims

1. A smart metal wire straightening device, characterized in that, include: Multiple adjusting arms, wherein each of the multiple adjusting arms comprises: One main arm, comprising an upper end and a lower end; An arm section includes a top end and a bottom end, wherein the bottom end is slidably connected to the top end of the main arm, and wherein a roller frame is provided at the top end; A height control device controls the lifting height of the boom along the main boom; An angle control device is installed on the ground and connected to the lower end of the main arm to control a swing angle of the main arm relative to a vertical axis, wherein the vertical axis is perpendicular to the ground; A coil frame base includes a rotation sensing module and a wire sensing module, wherein each of the height control devices and each of the angle control devices are electrically connected to the rotation sensing module and the wire sensing module, respectively. One input unit; A processor is electrically connected to the input unit, the rotation sensing module, and the wire sensing module; A storage unit electrically connected to the processor; The lifting height is adjusted by the wire sensing module, and the swing angle is adjusted by the rotation sensing module. In this process, the conveying path is changed by controlling the lifting height and the swing angle; The plurality of roller frames rotate without power to form the conveying path for conveying a metal wire; the plurality of adjusting arms are arranged in a ring around a coil frame.

2. The intelligent metal wire straightening device according to claim 1, characterized in that, The height control device includes a height measuring component, a first drive component, and multiple support devices for adjusting and fixing the lifting height of the boom, wherein the first drive component is electrically connected to the processor.

3. The intelligent metal wire straightening device according to claim 2, characterized in that, The angle control device includes an angle measuring component and a second drive component for controlling the swing angle of the main arm, wherein the second drive component is electrically connected to the processor.

4. The intelligent metal wire straightening device according to claim 3, characterized in that, It also includes a robotic arm, which is located next to the coil frame and is arranged in a ring with the plurality of adjusting arms around the coil frame as the center. The robotic arm includes a gripping device for pulling the metal wire.

5. The intelligent metal wire straightening device according to claim 4, characterized in that, Each of the plurality of adjusting arms includes a data collection module for collecting data from one adjusting arm.

6. The intelligent metal wire straightening device according to claim 5, characterized in that, Each of the plurality of regulating arms includes a data transmission module, and transmits the data and multiple messages to a control center, the first drive component and the second drive component through the data transmission module.

7. The intelligent metal wire straightening device according to claim 6, characterized in that, The data for the adjusting arm includes the tensile force value of one of the metal wires, the swing angle value of one of the adjusting arms, and the lifting height value.

8. The intelligent metal wire straightening device according to claim 7, characterized in that, The multiple messages respectively include the preset swing angle value and the lifting height value of the adjusting arm.

9. The intelligent metal wire straightening device according to claim 8, characterized in that, The multiple messages respectively include the preset swing angle value and the lifting height value of the adjusting arm.

10. A smart metal wire straightening device, characterized in that, include: Multiple adjusting arms are arranged in a ring. Each of the multiple adjusting arms includes a main arm and a section arm. The section arm is slidably connected to the upper end of the main arm. A roller frame is provided at the top end of the section arm. The roller frame assists in conveying a metal wire by rotating without power. A robotic arm, positioned next to a coil frame, includes a clamp. The clamp is located at one end of the robotic arm and comprises a triangular internal space, a first clamping block, and a second clamping block. The first and second clamping blocks each include a first inclined surface and a second inclined surface, respectively. The inclined surfaces are slidably fitted to a first side surface and a second side surface of the triangular internal space. A space is formed between the first and second clamping blocks for clamping the metal wire. When one end of the first and second clamping blocks clamps the metal wire, the slidable fit secures the metal wire more tightly.

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