A winding device for cable processing

CN224753922UActive Publication Date: 2026-09-15ANHUI ZHENGHAO CABLE CO LTD
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Patent Information

Application Number
CN202522144234.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2026-09-15
Estimated Expiration
2035-10-10

AI Technical Summary

Technical Problem

[0003]但是现有的电缆加工用缠绕装置,上的辊轴一般通过滚动轴承安装在装置的内部,装置在对电缆进行缠绕完成后,需要对缠绕有电缆的辊轴进行更换,由于辊轴在拆装时,需要借助扳手拧动轴承座上的螺栓,导致辊轴的更换较为不便,工作效率较低

Benefits of technology

[0012]1. With the cooperation of the base plate, winding roller, first support plate and positioning mechanism, the winding roller can be quickly disassembled and assembled by the user, and the winding roller with the cable wound can be quickly replaced, which simplifies the replacement process of the winding roller and improves work efficiency.

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Abstract

The utility model relates to cable processing technical field, and disclose a kind of winding device for cable processing, including bottom plate, the top of bottom plate is provided with winding roller, one side of winding roller is provided with the first support plate of two quantity, two the first support plate is fixedly connected with bottom plate, the positioning mechanism of the both ends of winding roller is provided with the first support plate of two, wiring mechanism for cutting off cable is provided between two first support plate, winding roller can be quickly disassembled, the replacement process of winding roller is simplified, and work efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, specifically to a winding device for cable processing. Background Technology

[0002] Cable winding equipment is an automated or semi-automated device specifically designed for the orderly winding, unwinding, sorting, and storage of cables (including power cables, communication cables, control cables, etc.). It is widely used in power engineering, communication construction, manufacturing, transportation (such as ships and railways) and other fields. Its core function is to ensure that cables do not become knotted, worn, or deformed during transportation, storage, and use, while improving the efficiency of cable laying and recycling.

[0003] However, in existing cable processing winding devices, the rollers are generally installed inside the device via rolling bearings. After the device finishes winding the cable, the rollers with the cable wound need to be replaced. Since the rollers need to be disassembled and assembled by using a wrench to tighten the bolts on the bearing housing, the replacement of the rollers is inconvenient and the work efficiency is low. Utility Model Content

[0004] This utility model provides a winding device for cable processing, which can not only quickly disassemble and assemble the winding roller, but also cut the cable after the winding roller has wound the cable. This simplifies the replacement process of the winding roller, improves work efficiency, and solves the problems mentioned in the background art.

[0005] This utility model provides the following technical solution: a winding device for cable processing, including a base plate, a winding roller is provided on the top of the base plate, two first support plates are provided on one side of the winding roller, both first support plates are fixedly connected to the base plate, both ends of the winding roller are provided with positioning mechanisms for easy replacement, and a wiring mechanism for cutting the cable is provided between the two first support plates.

[0006] Preferably, the positioning mechanism includes second support plates disposed at both ends of the winding roller, both second support plates being fixedly connected to the base plate, wherein a rotating shaft is rotatably connected inside one of the second support plates, and a threaded sleeve is fixedly connected inside the other second support plate, a clamping disc is fixedly connected to one end of the rotating shaft, and a driving component for controlling the rotation of the winding roller is disposed on the outer surface of the other end of the rotating shaft, an end-face threaded disc is rotatably connected inside the clamping disc, four moving blocks are evenly meshed on one side of the end-face threaded disc, each moving block is slidably connected to the clamping disc, a gripper is fixedly connected to the side of each moving block away from the end-face threaded disc, a first bevel gear is fixedly connected to the side of the end-face threaded disc away from the moving blocks, a second bevel gear is meshed at the top of the first bevel gear, the second bevel gear is fixed to the outer surface of the output end of the first motor, and the first motor is fixedly connected to the clamping disc.

[0007] Preferably, the threaded sleeve has an internal threaded connection to a screw rod, one end of which is rotatably connected to a pin, the pin engaging with the jaws, and the end of the screw rod away from the pin being fixedly connected to a throttle handle.

[0008] Preferably, the driving component includes a first synchronous pulley fixedly mounted on the outer surface of the rotating shaft, a second synchronous pulley connected to the first synchronous pulley via a synchronous belt, a fixed frame provided on one side of the second synchronous pulley, a second motor fixedly connected to the side of the fixed frame away from the second synchronous pulley, the output end of the second motor fixedly connected to the second synchronous pulley, and the fixed frame fixedly connected to the second support plate.

[0009] Preferably, the wiring mechanism includes a reciprocating block disposed between two first support plates. The reciprocating block is internally threaded with a reciprocating screw, and both ends of the reciprocating screw are rotatably connected to the first support plates. A third motor is fixedly connected to one side of one of the first support plates, and the output end of the third motor is fixedly connected to the reciprocating screw. Two wiring frames are fixedly connected to the top of the reciprocating block. Six movable steel balls are coupled inside each of the two wiring frames. A cutter is disposed between the two wiring frames. A gantry frame is disposed on the top of the cutter. The gantry frame is fixedly connected to the reciprocating block. A hydraulic cylinder is fixedly connected to the top of the gantry frame. The telescopic end of the hydraulic cylinder passes through the gantry frame and is fixedly connected to the cutter.

[0010] Preferably, both sides of the reciprocating block are slidably connected to slide rods, and the two ends of the slide rods are respectively fixedly connected to the first support plate.

[0011] This utility model has the following beneficial effects:

[0012] 1. With the cooperation of the base plate, winding roller, first support plate and positioning mechanism, the winding roller can be quickly disassembled and assembled by the user, and the winding roller with the cable wound can be quickly replaced, which simplifies the replacement process of the winding roller and improves work efficiency.

[0013] 2. Through the combined action of the base plate, winding roller, first support plate and wiring mechanism, the cable can be evenly wound on the surface of the winding roller, improving the appearance of the product. It can also cut the cable after the winding roller has finished winding the cable, making it more convenient for users to replace the winding roller after the cable is wound, thus improving its practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0016] Figure 3 This is a schematic diagram of the positioning mechanism of this utility model.

[0017] Figure 4 For the present utility model Figure 3 Enlarged structural diagram at point B.

[0018] Figure 5 This is a schematic diagram of the connection structure between the end-face threaded disc and the first bevel gear of this utility model;

[0019] Figure 6 This is a schematic diagram of the wiring mechanism structure of this utility model.

[0020] In the diagram: 1. Base plate; 2. Winding roller; 3. First support plate; 4. Positioning mechanism; 41. Second support plate; 42. Rotating shaft; 43. Threaded sleeve; 44. Clamping disc; 45. Driving component; 451. First synchronous pulley; 452. Synchronous belt; 453. Second synchronous pulley; 454. Fixed frame; 455. Second motor; 46. End face threaded disc; 47. Moving block; 48. Gripper; 49. First bevel gear; 410. Second bevel gear; 411. First motor; 5. Wiring mechanism; 51. Reciprocating block; 52. Reciprocating lead screw; 53. Third motor; 54. Wiring frame; 55. Steel ball; 56. Cutter; 57. Gantry frame; 58. Hydraulic cylinder; 6. Screw; 7. Ejector pin; 8. Rotary handle; 9. Slide rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] This embodiment aims to facilitate a solution to the problem of how to quickly replace the winding roller. Please refer to [link to relevant documentation]. Figures 1-5 A cable winding device includes a base plate 1. The base plate 1 has universal wheels with braking function installed at all four corners of its bottom and a control box installed at one corner of its top. A winding roller 2 is installed on the top of the base plate 1. The winding roller 2 is used for winding cables. Two first support plates 3 are provided on one side of the winding roller 2. Both first support plates 3 are fixedly connected to the base plate 1. Positioning mechanisms 4 are provided at both ends of the winding roller 2 for easy replacement. The positioning mechanisms 4 not only facilitate quick assembly and disassembly of the winding roller 2 by the user, but also control the installed winding roller 2 to rotate at a uniform speed to achieve the winding of cables. A wiring mechanism 5 for cutting cables is provided between the two first support plates 3. The wiring mechanism 5 not only ensures that the cable on the surface of the winding roller 2 is evenly distributed when winding cables, but also cuts the cables after winding is completed.

[0024] The positioning mechanism 4 includes second support plates 41 disposed at both ends of the winding roller 2. Both second support plates 41 are fixedly connected to the base plate 1. A rotating shaft 42 is rotatably connected inside one second support plate 41, and a threaded sleeve 43 is fixedly connected inside the other second support plate 41. A clamping disc 44 is fixedly connected to one end of the rotating shaft 42. When the rotating shaft 42 is driven, it drives the clamping disc 44, which rotates through one end of the winding roller 2 to wind the cable. A driving component 45 is disposed on the outer surface of the other end of the rotating shaft 42 to control the rotation of the winding roller 2. The driving component 45 can control the rotating shaft 42 to rotate uniformly. A threaded disc 46 is rotatably connected inside the clamping disc 44. Four moving blocks 47 are uniformly engaged on one side of the threaded disc 46. The moving blocks 47 are slidably connected to the clamping disc 44. The end of the moving block 47 near the threaded disc 46 is provided with an arc-shaped tooth adapted to the threaded disc 46. The moving block 47 engages with the end face threaded disc 46 via arc-shaped teeth, and limit grooves are provided on both sides of the moving block 47. The clamping disc 44 is provided with a matching limit strip near the limit groove, so that the moving block 47 can slide flexibly horizontally on one side of the clamping disc 44. The side of the moving block 47 away from the end face threaded disc 46 is fixedly connected to a gripper 48. The side of the gripper 48 near the winding roller 2 is fixedly installed with a damping pad, which improves the friction when the gripper 48 contacts the winding roller 2. The side of the end face threaded disc 46 away from the moving block 47 is fixedly connected to a first bevel gear 49. The top of the first bevel gear 49 meshes with a second bevel gear 410. The second bevel gear 410 is fixed to the outer surface of the output end of the first motor 411. The first motor 411 is fixedly connected to the clamping disc 44. The first motor 411 drives the second bevel gear 410, and the second bevel gear 410 drives the end face threaded disc 46 to rotate inside the clamping disc 44 through the first bevel gear 49.

[0025] The threaded sleeve 43 has a screw 6 internally threadedly connected to it. One end of the screw 6 is rotatably connected to a pin 7, which engages with a gripper 48. The end of the screw 6 away from the pin 7 is fixedly connected to a handle 8. Both ends of the winding roller 2 have a center hole that matches the pin 7. When the user rotates the handle 8, the handle 8 drives the screw 6, which rotates and moves inside the threaded sleeve 43. As the screw 6 moves, it drives the pin 7, causing the pin 7 to enter the center hole at one end of the winding roller 2, thus limiting the movement of one end of the winding roller 2.

[0026] The driving component 45 includes a first synchronous pulley 451 fixedly mounted on the outer surface of the rotating shaft 42. The first synchronous pulley 451 is connected to a second synchronous pulley 453 via a synchronous belt 452. The diameter of the second synchronous pulley 453 is smaller than that of the first synchronous pulley 451. A fixing frame 454 is provided on one side of the second synchronous pulley 453. A second motor 455 is fixedly connected to the side of the fixing frame 454 away from the second synchronous pulley 453. The output end of the second motor 455 is fixedly connected to the second synchronous pulley 453. The fixing frame 454 is fixedly connected to the second support plate 41. The second motor 455 drives the second synchronous pulley 453. The second synchronous pulley 453 drives the first synchronous pulley 451 via the synchronous belt 452. The first synchronous pulley 451 drives the clamping disc 44 to rotate via the rotating shaft 42. While the clamping disc 44 rotates, it acts on one end of the winding roller 2 through the moving block 47 and the gripper 48, thereby controlling the rotation of the winding roller 2.

[0027] In this embodiment: when replacing the winding roller 2, the user rotates the handle 8, which drives the screw 6 to rotate inside the threaded sleeve 43, thereby controlling the ejector pin 7 to separate from the center hole at one end of the winding roller 2. Then, the first motor 411 is driven to rotate in the opposite direction. The first motor 411 drives the second bevel gear 410 through the first bevel gear 49. The second bevel gear 410 drives the end face threaded disc 46 to rotate in the opposite direction. At the same time as the end face threaded disc 46 rotates in the opposite direction, the moving block 47 controls the gripper 48 to move away from the other end of the winding roller 2. Finally, the end located inside the clamping disc 44 is pulled out, thus achieving the purpose of disassembling the winding roller 2. When installing the winding roller 2, the operation is reversed.

[0028] Example 2

[0029] This embodiment aims to facilitate a solution to the problem of ensuring that the cable is evenly distributed on the surface of the winding roller 2. This embodiment is an improvement upon Embodiment 1. For details, please refer to [link / reference]. Figures 1-6The wiring mechanism 5 includes a reciprocating block 51 disposed between two first support plates 3. A reciprocating screw 52 is threadedly connected to the inside of the reciprocating block 51. The reciprocating screw 52, ​​while rotating, controls the horizontal reciprocating movement of the reciprocating block 51. Both ends of the reciprocating screw 52 are rotatably connected to the first support plates 3. A third motor 53 is fixedly connected to one side of one of the first support plates 3. The output end of the third motor 53 is fixedly connected to the reciprocating screw 52. Two wiring racks 54 are fixedly connected to the top of the reciprocating block 51. Each of the two cabling frames 54 has six movable steel balls 55 coupled inside. The arrangement of the steel balls 55 allows the cable to slide flexibly inside the cabling frame 54. A cutter 56 is arranged between the two cabling frames 54. A gantry frame 57 is arranged on the top of the cutter 56. The gantry frame 57 is fixedly connected to the reciprocating block 51. A hydraulic cylinder 58 is fixedly connected to the top of the gantry frame 57. The telescopic end of the hydraulic cylinder 58 passes through the gantry frame 57 and is fixedly connected to the cutter 56. The hydraulic cylinder 58 can push the cutter 56 to descend vertically inside the cabling frame 54, thereby cutting the cable.

[0030] Both sides of the reciprocating block 51 are slidably connected to slide rods 9. The two ends of the slide rods 9 are fixedly connected to the first support plate 3, which can limit the reciprocating block 51 so that the reciprocating block 51 can move horizontally at a uniform speed when the reciprocating screw 52 rotates.

[0031] In this embodiment: the third motor 53 is driven, and the output end of the third motor 53 drives the reciprocating screw 52 to rotate. While the reciprocating screw 52 rotates, it drives the reciprocating block 51, so that the reciprocating block 51 slides horizontally at a uniform speed on the surface of the slide bar 9. While the reciprocating block 51 slides back and forth, it drives the wiring frame 54. The wiring frame 54 drives the cable to move back and forth through the internal steel balls 55, and then cooperates with the rotating winding roller 2 to evenly wind the cable on the surface of the winding roller 2. After winding is completed, the hydraulic cylinder 58 pushes the cutter 56 to descend vertically, thereby cutting the cable.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A winding device for cable processing, comprising a base plate (1), characterized in that: The top of the base plate (1) is provided with a winding roller (2), and one side of the winding roller (2) is provided with two first support plates (3). Both first support plates (3) are fixedly connected to the base plate (1). Both ends of the winding roller (2) are provided with positioning mechanisms (4) for easy replacement. A wiring mechanism (5) for cutting the cable is provided between the two first support plates (3).

2. The winding device for cable processing according to claim 1, characterized in that: The positioning mechanism (4) includes second support plates (41) disposed at both ends of the winding roller (2). Both second support plates (41) are fixedly connected to the base plate (1). One second support plate (41) is rotatably connected to a rotating shaft (42), and the other second support plate (41) is fixedly connected to a threaded sleeve (43). One end of the rotating shaft (42) is fixedly connected to a clamping disc (44), and the outer surface of the other end of the rotating shaft (42) is provided with a driving component (45) for controlling the rotation of the winding roller (2). The clamping disc (44) is rotatably connected to an end-face threaded disc (46). Four movable blocks (47) are evenly meshed on one side of the clamping disc (44). Each movable block (47) is slidably connected to the clamping disc (44). Each movable block (47) is fixedly connected to a gripper (48) on the side away from the end face threaded disc (46). A first bevel gear (49) is fixedly connected to the side of the end face threaded disc (46) away from the movable block (47). A second bevel gear (410) meshes with the top of the first bevel gear (49). The second bevel gear (410) is fixed to the outer surface of the output end of the first motor (411). The first motor (411) is fixedly connected to the clamping disc (44).

3. The winding device for cable processing according to claim 2, characterized in that: The threaded sleeve (43) is internally threaded with a screw (6), one end of which is rotatably connected to a pin (7), which engages with the jaw (48), and the end of the screw (6) away from the pin (7) is fixedly connected to a throttle (8).

4. The winding device for cable processing according to claim 2, characterized in that: The driving component (45) includes a first synchronous pulley (451) fixedly mounted on the outer surface of the rotating shaft (42). The first synchronous pulley (451) is connected to a second synchronous pulley (453) via a synchronous belt (452). A fixing frame (454) is provided on one side of the second synchronous pulley (453). A second motor (455) is fixedly connected to the side of the fixing frame (454) away from the second synchronous pulley (453). The output end of the second motor (455) is fixedly connected to the second synchronous pulley (453). The fixing frame (454) is fixedly connected to the second support plate (41).

5. The winding device for cable processing according to claim 1, characterized in that: The wiring mechanism (5) includes a reciprocating block (51) disposed between two first support plates (3). A reciprocating screw (52) is threaded into the internal part of the reciprocating block (51). Both ends of the reciprocating screw (52) are rotatably connected to the first support plates (3). A third motor (53) is fixedly connected to one side of each first support plate (3). The output end of the third motor (53) is fixedly connected to the reciprocating screw (52). The top of the reciprocating block (51) is fixedly connected to... There are two wiring racks (54), each of which is coupled with six movable steel balls (55). A cutter (56) is provided between the two wiring racks (54). A gantry frame (57) is provided on the top of the cutter (56). The gantry frame (57) is fixedly connected to the reciprocating block (51). A hydraulic cylinder (58) is fixedly connected to the top of the gantry frame (57). The telescopic end of the hydraulic cylinder (58) passes through the gantry frame (57) and is fixedly connected to the cutter (56).

6. The winding device for cable processing according to claim 5, characterized in that: Both sides of the reciprocating block (51) are slidably connected to slide rods (9), and the two ends of the slide rods (9) are respectively fixedly connected to the first support plate (3).