A winding and packaging device for processing insulated cables

Abstract

The utility model discloses an insulation cable processing's winding packaging device relates to insulation cable processing technical field, including bottom plate, adjusting mechanism, clamping mechanism and winding assembly, through the adjustment motor drive screw rotation, drive sliding board and fixed plate along the guide path remove, realize clamping mechanism and the accurate alignment of winding roller, and clamping motor drive driving gear rotation, synchronous belt drive both sides driven rack and clamping plate opposite movement, realize the symmetrical clamping of winding roller both ends, and winding assembly includes winding motor, winding roller and support, and winding motor drive winding roller rotation completes wire material winding, the utility model discloses the cooperative structure of setting adjusting mechanism and clamping mechanism has solved the alignment difficult, the problem of unstable clamping, easy to deviate loose of traditional winding device when replacing different specifications winding roller, has realized the automatic positioning and reliable fixing of winding roller, has improved the stability of winding operation.

Description

Technical Field

[0001] This utility model relates to the field of insulated cable processing technology, specifically to a winding and packaging device for insulated cable processing. Background Technology

[0002] In the field of cable processing, the winding of insulated wire is a key step in the production process. It is usually carried out at the winding station at the end of the production line. This process requires the winding equipment to quickly switch between winding rollers of different wire diameters and different roll diameters and complete the clamping to adapt to the production mode of multiple varieties and small batches.

[0003] In the existing technology, some winding devices use manual adjustment or fixed clamps, which requires a lot of time to align when changing winding rollers. In addition, the clamping force is uneven, which can easily cause axial displacement or radial runout of the winding rollers. For example, some equipment uses a single-sided pneumatic clamping structure, which can achieve basic fixation, but lacks the ability to adjust the other end synchronously, resulting in asymmetrical force. During high-speed winding, this can easily cause equipment vibration, affect the neatness of wire arrangement, and even cause equipment wear or product scrap. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a winding and packaging device for processing insulated cables, which has the advantages of automatic adjustment and synchronous clamping, and solves the problems of difficult alignment and unstable clamping.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a winding and packaging device for processing insulated cables, wherein the winding assembly includes a winding motor, a winding roller, a bracket, and a base plate, the output end of the winding motor is fixedly in contact with the inner wall of the winding roller, the surface of the winding roller is rotatably connected to the inner side of the bracket, the lower end of the bracket is fixedly connected to the upper end of the base plate, and the surface of the winding roller is rotatably connected to the inner side of the bracket; An adjustment mechanism is provided inside the base plate, and a clamping mechanism is provided on the surface of the take-up roller. The adjustment mechanism is used to prepare for the clamping mechanism, and the clamping mechanism is used to clamp the take-up roller.

[0006] In a preferred embodiment of this utility model, the adjusting mechanism includes an adjusting motor, an adjusting screw, a sliding plate, a fixed plate, a fixed sleeve, and a U-shaped plate. The output end of the adjusting motor is fixedly connected to the surface of the adjusting screw, the surface of the adjusting screw is threadedly connected to the inner wall of the sliding plate, the upper end of the sliding plate is fixedly connected to the lower end of the fixed plate, the inner wall of the fixed plate is rotatably connected to the surface of the fixed sleeve through a sliding groove, and the surface of the fixed sleeve is fixedly connected to the surface of the U-shaped plate.

[0007] In a preferred embodiment of this invention, the surface of the adjusting motor is fixedly connected to the surface of the base plate, both ends of the adjusting screw are rotatably connected to the inner wall of the base plate, the surface of the sliding plate is slidably connected to the inner wall of the base plate via a sliding groove, the lower end of the fixed plate is slidably connected to the upper end of the base plate, and the surface of the sliding plate is slidably connected to the inner wall of the base plate via a sliding groove.

[0008] In a preferred embodiment of this utility model, the clamping mechanism includes a fixed block, a fixed ring, a clamping motor, a driving gear, a driven rack, a connecting plate, and a clamping plate. The surface of the fixed block is fixedly connected to the surface of the fixed ring, the inner wall of the fixed ring is fixedly connected to the surface of the clamping motor, the output end of the clamping motor is fixedly connected to the surface of the driving gear, the driving gear meshes with the driven rack, the surface of the driven rack is fixedly connected to the surface of the connecting plate, and the upper end of the connecting plate is fixedly connected to the lower end of the clamping plate.

[0009] In a preferred embodiment of this invention, the inner wall of the fixed block is slidably connected to both ends of the connecting plate via a sliding groove, the surface of the driven rack is slidably connected to the inner wall of the fixed block via a sliding groove, and the surface of the driving gear is rotatably connected to the inner wall of the fixed block.

[0010] In a preferred embodiment of this invention, the inner sides of both the clamping plate and the fixing block are in contact with the surface of the winding roller.

[0011] In a preferred embodiment of this invention, the surface of the clamping motor is fixedly connected to the inner wall of the fixing sleeve, and the surface of the U-shaped plate is fixedly connected to the surface of the fixing block.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model solves the problem of unstable clamping of the winding roller in the winding equipment by setting a cooperative structure of adjustment mechanism and clamping mechanism, and achieves the effects of fast positioning, reliable clamping and stable winding.

[0013] 2. This utility model solves the problem of difficulty in aligning the clamping mechanism with winding rollers of different specifications by setting an adjustment mechanism consisting of an adjusting motor, a screw, a sliding plate and a fixed plate, thereby realizing the adjustment of the clamping position.

[0014] 3. This utility model solves the problem of easy deviation and loosening of the winding roller during rotation by setting a clamping mechanism composed of a clamping motor, gear rack and pinion and clamping plate, and realizes synchronous clamping and stable support at both ends. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main three-dimensional structure provided in an embodiment of the present utility model; Figure 2This is a three-dimensional structural diagram of the adjustment mechanism provided in an embodiment of the present utility model; Figure 3 This is a three-dimensional structural diagram of the clamping mechanism provided in this embodiment of the utility model; Figure 4 This is a side view three-dimensional structural diagram of the main body provided in an embodiment of the present utility model.

[0016] In the diagram: 1. Rewinding assembly; 101. Rewinding motor; 102. Rewinding roller; 103. Support; 104. Base plate; 2. Adjustment mechanism; 201. Adjustment motor; 202. Adjustment screw; 203. Sliding plate; 204. Fixing plate; 205. Fixing sleeve; 206. U-shaped plate; 3. Clamping mechanism; 301. Fixing block; 302. Fixing ring; 303. Clamping motor; 304. Driving gear; 305. Driven rack; 306. Connecting plate; 307. Clamping plate. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0021] Example 1 Reference Figure 1-4The first embodiment of this utility model provides a winding assembly 1 including a winding motor 101, a winding roller 102, a bracket 103, and a base plate 104. The output end of the winding motor 101 is fixedly in contact with the inner wall of the winding roller 102. The surface of the winding roller 102 is rotatably connected to the inner side of the bracket 103. The lower end of the bracket 103 is fixedly connected to the upper end of the base plate 104. The surface of the winding roller 102 is rotatably connected to the inner side of the bracket 103. An adjustment mechanism 2 is provided inside the base plate 104. A clamping mechanism 3 is provided on the surface of the winding roller 102. The adjustment mechanism 2 is used to prepare for the clamping mechanism 3. The clamping mechanism 3 is used to clamp the winding roller 102.

[0022] Specifically, the winding assembly 1 directly drives the winding roller 102 to rotate via the winding motor 101, achieving stable winding of the insulated wire. This solves the problems of uneven tension and disordered wire arrangement caused by unstable power transmission during traditional winding processes. The winding roller 102 is reliably connected to the base plate 104 via the bracket 103, ensuring the overall structure and operational stability. The base plate 104 integrates an adjustment mechanism 2 and a clamping mechanism 3. The former adjusts the clamping position, while the latter ensures the axial and radial positioning of the winding roller 102 during high-speed rotation, effectively preventing loosening or deviation. This achieves automated and high-precision operation of the winding process, improving winding quality and equipment versatility.

[0023] Furthermore, after clamping and positioning are completed, the equipment enters the winding stage. The winding motor 101 is started through the control panel, and its output end directly drives the winding roller 102 to rotate through the coupling or transmission mechanism. During the uniform rotation of the winding roller 102, the insulated wire is orderly wound onto the surface of the roller. The entire winding process is carried out on the basis of the stable support of the clamping mechanism 3 and the precise positioning of the adjustment mechanism 2, which ensures the neatness and tension uniformity of the wire winding.

[0024] Example 2 The second embodiment of this utility model provides an adjustment mechanism 2 including an adjustment motor 201, an adjustment screw 202, a sliding plate 203, a fixed plate 204, a fixed sleeve 205, and a U-shaped plate 206. The output end of the adjustment motor 201 is fixedly connected to the surface of the adjustment screw 202. The surface of the adjustment screw 202 is threadedly connected to the inner wall of the sliding plate 203. The upper end of the sliding plate 203 is fixedly connected to the lower end of the fixed plate 204. The inner wall of the fixed plate 204 is rotatably connected to the surface of the fixed sleeve 205 through a sliding groove. The surface of the fixed sleeve 205 is fixedly connected to the surface of the U-shaped plate 206. The surface of the adjustment motor 201 is fixedly connected to the surface of the base plate 104. Both ends of the adjustment screw 202 are rotatably connected to the inner wall of the base plate 104. The surface of the sliding plate 203 is slidably connected to the inner wall of the base plate 104 through a sliding groove. The lower end of the fixed plate 204 is slidably connected to the upper end of the base plate 104. The surface of the sliding plate 203 is slidably connected to the inner wall of the base plate 104 through a sliding groove.

[0025] Specifically, the adjustment mechanism 2 drives the adjustment screw 202 to rotate via the adjustment motor 201, which in turn moves the sliding plate 203 along the thread axis, thereby pushing the fixed plate 204 and the fixed sleeve 205 to move as a whole. This achieves precise position adjustment between the clamping mechanism 3 and the winding roller 102, effectively solving the problem of alignment difficulties caused by changes in the specifications of the winding roller 102 or installation deviations. The sliding plate 203, the fixed plate 204, and the base plate 104 are connected by a sliding groove, ensuring the smoothness and guiding accuracy of the movement process and avoiding skewness. The rotating connection structure between the fixed sleeve 205 and the fixed plate 204 takes into account both axial movement and subsequent rotational freedom, providing reliable support for the winding operation.

[0026] Furthermore, when it is necessary to wind up the insulated wire, the initial positioning and adjustment of the equipment must be performed first. The adjustment motor 201 fixed on the surface of the base plate 104 is started. The output end of the motor is connected to the adjustment screw 202, which drives the screw to rotate. The adjustment screw 202 is equipped with a sliding plate 203. The sliding plate 203 moves along the screw axis through a threaded engagement. Since the sliding plate 203 is fixedly connected to the fixed plate 204, and the inner wall of the fixed plate 204 forms a rotational engagement with the outer surface of the fixed sleeve 205, under the drive of the adjustment motor 201, the sliding plate 203 and the fixed plate 204 move together along the guide path towards the direction of the winding roller 102. This process can adjust the relative position between the clamping mechanism 3 and the winding roller 102 to ensure accurate alignment of subsequent clamping actions.

[0027] Example 3 The third embodiment of this utility model provides a clamping mechanism 3 including a fixing block 301, a fixing ring 302, a clamping motor 303, a driving gear 304, a driven rack 305, a connecting plate 306, and a clamping plate 307. The surface of the fixing block 301 is fixedly connected to the surface of the fixing ring 302, the inner wall of the fixing ring 302 is fixedly connected to the surface of the clamping motor 303, the output end of the clamping motor 303 is fixedly connected to the surface of the driving gear 304, the driving gear 304 meshes with the driven rack 305, and the surface of the driven rack 305 is connected to the connecting plate 307. 6. Surface fixed connection: the upper end of the connecting plate 306 is fixedly connected to the lower end of the clamping plate 307; the inner wall of the fixing block 301 is slidably connected to both ends of the connecting plate 306 through a sliding groove; the surface of the driven rack 305 is slidably connected to the inner wall of the fixing block 301 through a sliding groove; the surface of the driving gear 304 is rotatably connected to the inner wall of the fixing block 301; the inner sides of the clamping plate 307 and the fixing block 301 are in contact with the surface of the winding roller 102; the surface of the clamping motor 303 is fixedly connected to the inner wall of the fixing sleeve 205; and the surface of the U-shaped plate 206 is fixedly connected to the surface of the fixing block 301.

[0028] Specifically, the clamping mechanism 3 drives the driven racks 305 on both sides to move in opposite directions synchronously through the driving gear 304, thereby driving the clamping plate 307 to symmetrically clamp the take-up roller 102. This effectively solves the problems of unstable clamping and uneven force on the take-up roller 102, which can cause offset or vibration. The fixed block 301 slides with the connecting plate 306 and the driven rack 305 through the sliding groove, ensuring smooth movement and accurate guidance, and improving the clamping accuracy.

[0029] Furthermore, after the sliding plate 203 drives the fixed plate 204 to move to the preset position, the system enters the clamping and fixing stage. At this time, the clamping motor 303 installed inside the fixed sleeve 205 is started through the control panel. Its output end is connected to the drive gear 304. The drive gear 304 meshes with the driven racks 305 symmetrically arranged on both sides. When the clamping motor 303 is running, the drive gear 304 rotates and drives the two driven racks 305 to move synchronously in opposite directions. The driven racks 305 are fixedly connected to the connecting plate 306, thereby driving the connecting plate 306 and the clamping plate 307 connected to it to move synchronously. The two clamping plates 307 are pushed towards the center from opposite directions until they are tightly attached to and clamp the end of the winding roller 102, realizing the axial and radial positioning of the winding roller 102 during the rotation process, ensuring that it remains stable during the winding process and avoiding deviation or loosening.

[0030] Working principle: When it is necessary to wind up the insulated wire, the initial positioning and adjustment of the equipment must be performed first. The adjusting motor 201, fixed to the surface of the base plate 104, is started. The motor output is connected to the adjusting screw 202, driving the screw to rotate. A sliding plate 203 is mounted on the adjusting screw 202. This sliding plate 203 moves along the screw axis through a threaded engagement. Since the sliding plate 203 is fixedly connected to the fixed plate 204, and the inner wall of the fixed plate 204 forms a rotational engagement with the outer surface of the fixed sleeve 205, under the drive of the adjusting motor 201, the sliding plate 203 and the fixed plate 204 move as a whole along the guide path towards the direction of the winding roller 102. This process adjusts the relative position between the clamping mechanism 3 and the winding roller 102, ensuring accurate alignment of subsequent clamping actions. After the sliding plate 203 drives the fixed plate 204 to the preset position, the system enters the clamping and fixing stage. At this time, the clamping motor 303, installed inside the fixed sleeve 205, is started via the control panel. Its output is connected to the drive gear 304. 04 meshes with the driven racks 305 symmetrically arranged on both sides. When the clamping motor 303 is running, the driving gear 304 rotates and drives the two driven racks 305 to move synchronously in opposite directions. The driven racks 305 are fixedly connected to the connecting plate 306, which in turn drives the connecting plate 306 and its connected clamping plate 307 to move synchronously. The two clamping plates 307 are pushed towards the center from opposite directions until they are tightly attached to and clamp the end of the take-up roller 102, thus realizing the axial and radial positioning of the take-up roller 102 during rotation. The clamping mechanism 3 is positioned to ensure stability during the winding process, preventing deviation or loosening. After clamping and positioning, the equipment enters the winding operation stage. The winding motor 101 is started through the control panel, and its output end directly drives the winding roller 102 to rotate through the coupling or transmission mechanism. During the uniform rotation of the winding roller 102, the insulated wire is orderly wound onto the surface of the roller. The entire winding process is carried out on the basis of the stable support of the clamping mechanism 3 and the precise positioning of the adjustment mechanism 2, ensuring the neatness and tension uniformity of the wire winding.

[0031] In summary: By adjusting the motor, adjusting screw, sliding plate, and fixed plate in a coordinated manner, precise position adjustment between the clamping mechanism and the winding roller is achieved; through the synergistic action of the clamping motor, driving gear, driven rack, connecting plate, and clamping plate, synchronous clamping and stable fixation of both ends of the winding roller are achieved; finally, with the combined guarantee of the above positioning and clamping structures, and in conjunction with the stable drive of the winding roller by the winding motor, the positioning, reliable clamping, and smooth winding of the equipment during the winding of the insulated wire are achieved, effectively improving the accuracy and safety of the winding operation.

[0032] The winding motor and winding roller used in this application can be additionally equipped with protective measures that are common knowledge in the field of this technology under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are commonly used by those skilled in the art.

[0033] It should be noted that (the winding motor, winding roller, adjusting motor, adjusting screw, driving gear, and driven rack) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters are all common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0034] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0035] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0036] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A winding and packaging device for processing insulated electrical cables, characterized in that: The invention includes a winding assembly (1) for processing insulated cables. The winding assembly (1) includes a winding motor (101), a winding roller (102), a bracket (103), and a base plate (104). The output end of the winding motor (101) is fixedly in contact with the inner wall of the winding roller (102). The surface of the winding roller (102) is rotatably connected to the inner side of the bracket (103). The lower end of the bracket (103) is fixedly connected to the upper end of the base plate (104). The surface of the winding roller (102) is rotatably connected to the inner side of the bracket (103). An adjustment mechanism (2) is provided inside the base plate (104), and a clamping mechanism (3) is provided on the surface of the take-up roller (102). The adjustment mechanism (2) is used to prepare for the clamping mechanism (3), and the clamping mechanism (3) is used to clamp the take-up roller (102).

2. An insulated cable processing and winding package apparatus as defined in claim 1, wherein: The adjustment mechanism (2) includes an adjustment motor (201), an adjustment screw (202), a sliding plate (203), a fixed plate (204), a fixed sleeve (205), and a U-shaped plate (206). The output end of the adjustment motor (201) is fixedly connected to the surface of the adjustment screw (202). The surface of the adjustment screw (202) is threadedly connected to the inner wall of the sliding plate (203). The upper end of the sliding plate (203) is fixedly connected to the lower end of the fixed plate (204). The inner wall of the fixed plate (204) is rotatably connected to the surface of the fixed sleeve (205) through a sliding groove. The surface of the fixed sleeve (205) is fixedly connected to the surface of the U-shaped plate (206).

3. An insulated cable processing and winding package apparatus as defined in claim 2, wherein: The surface of the adjusting motor (201) is fixedly connected to the surface of the base plate (104), the two ends of the adjusting screw (202) are rotatably connected to the inner wall of the base plate (104), the surface of the sliding plate (203) is slidably connected to the inner wall of the base plate (104) through a sliding groove, the lower end of the fixed plate (204) is slidably connected to the upper end of the base plate (104), and the surface of the sliding plate (203) is slidably connected to the inner wall of the base plate (104) through a sliding groove.

4. The winding and packaging device for processing insulated cables according to claim 2, characterized in that: The clamping mechanism (3) includes a fixed block (301), a fixed ring (302), a clamping motor (303), a driving gear (304), a driven rack (305), a connecting plate (306), and a clamping plate (307). The surface of the fixed block (301) is fixedly connected to the surface of the fixed ring (302). The inner wall of the fixed ring (302) is fixedly connected to the surface of the clamping motor (303). The output end of the clamping motor (303) is fixedly connected to the surface of the driving gear (304). The driving gear (304) meshes with the driven rack (305). The surface of the driven rack (305) is fixedly connected to the surface of the connecting plate (306). The upper end of the connecting plate (306) is fixedly connected to the lower end of the clamping plate (307).

5. A winding and packaging device for processing insulated cables according to claim 4, characterized in that: The inner wall of the fixed block (301) is slidably connected to both ends of the connecting plate (306) through a sliding groove, the surface of the driven rack (305) is slidably connected to the inner wall of the fixed block (301) through a sliding groove, and the surface of the driving gear (304) is rotatably connected to the inner wall of the fixed block (301).

6. An insulated cable processing and winding package apparatus as defined in claim 5, wherein: The inner sides of the clamping plate (307) and the fixing block (301) are in contact with the surface of the take-up roller (102).

7. An insulated cable processing and winding package apparatus as defined in claim 6, wherein: The surface of the clamping motor (303) is fixedly connected to the inner wall of the fixing sleeve (205), and the surface of the U-shaped plate (206) is fixedly connected to the surface of the fixing block (301).

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