Wire compacting device

Abstract

The utility model relates to a kind of wire compacting device, be arranged below wire stand, include a vertically movable column, connecting piece being arranged at the top of the column, and the rotatable connection of multiple pressing rods with the four corners of the connecting piece.When the column is actuated upward, it penetrates into the center of wire stand, and makes wire stand ring sleeve be placed on its outer periphery, and the pressing rod is subsequently unfolded to perpendicular arrangement with the column as pivot, and forms cross compacting structure.The column is subsequently moved downward, and the end of the pressing rod compacts wire.The device can also be combined with sensing module, synchronous driving module and adjustable pressure module to provide automatic, high-precision and avoid damage to the wire compacting effect of pressure, and operate with winding action.

Description

Technical fields: This utility model relates to a wire processing technology, and more particularly to a wire compaction device for wire racks, especially suitable for wire gathering and positioning compaction technology after the winding process, so as to improve wire quality and subsequent processing accuracy. Background technology: In existing technologies, after wire winding, it is often necessary to compact it manually or with simple tools to prevent loosening or displacement, which could affect the quality of storage or subsequent processing. However, traditional technologies often lack automated mechanisms and consistent pressure control, easily leading to localized damage or insufficient compaction of the wire, and they cannot adjust the compaction depth and pressure for different materials or wire diameters. Although some systems attempt to integrate sensing and actuation mechanisms, they still fail to achieve comprehensive functions such as rapid deployment, multi-point uniform compaction, and operation linked to the winding process. Therefore, the industry urgently needs a wire compaction device with a simple structure, high degree of automation, and adjustable control capabilities. Utility model content: In view of the shortcomings of the prior art, this invention proposes a solution relating to a wire compaction device disposed below a wire frame, comprising: a column disposed at the bottom of the wire frame and having the function of being movable up and down; a connector disposed at the top of the column, the connector having four corner portions; and four pressure rods rotatably connected to the four corner portions of the connector, wherein the four pressure rods are in a retracted state when not in operation.

[0001] In one embodiment, the wire compaction device comprises four pressure rods arranged in a cross shape in the unfolded state, such that the ends of the pressure rods form a cross compaction area around the wire.

[0002] In one embodiment, the wire compaction device includes a base at the bottom of the column to assist in stabilizing the vertical movement of the column.

[0003] In one embodiment, the wire compaction device wherein the column controls the base to move up and down via a drive actuator to perform a compaction action.

[0004] In one embodiment, the wire compaction device wherein the connection between the four pressure rods and the column is a rotary hinge mechanism and has a limiting structure to control its rotation angle.

[0005] In one embodiment, the wire compaction device has an anti-slip pad or an elastic material at the lower end of each of the four pressure rods to avoid damaging the wire.

[0006] In one embodiment, the wire compaction device wherein the rotation of the four pressure rods is controlled by a synchronous drive module to ensure that each pressure rod unfolds simultaneously and remains vertically positioned.

[0007] In one embodiment, the wire compaction device further includes a sensing module for detecting the thickness of one of the wires on the wire frame to control and adjust a compaction depth.

[0008] In one embodiment, the wire compaction device is operated in conjunction with a winding mechanism, and the compaction action is performed automatically after a winding action is completed.

[0009] In one embodiment, the wire compaction device is equipped with an adjustable pressure control module, which allows a user to preset a pressure value according to different wire materials. Attached image description: Figure 1 This is the intended meaning of the wire compaction device in this case; Figure 2 The wireless wire compaction device in this case is intended to be a schematic representation of the wire. Figure 3 The intention was not to deploy the pressure bar of the wire compaction device in this case; Figure 4 The intention is to illustrate the deployment of the pressure bar of the wire compaction device in this case; Figure 5 The compaction of the wire compaction device in this case is illustrated by the compaction of the pressure bar. Figure 6 The view above shows the unexposed pressure bar of the wire compaction device in this case. Figure 7 The intention is to show the unfolded shape of the pressure bar of the wire compaction device in this case; Figure 8 This is an intentional diagram of the component connection of the wire compaction device in this case.

[0010] Figure label: 100 Wire Compaction Device 10-line frame 20 pillars 21 Rotary hinge mechanism 30 Connectors 31 corner 40 compression bar 50 bases 60 Drive Actuator 70 Synchronous Drive Module 80 Sensing Modules 90 Pressure Control Module W wire Detailed implementation method: To more clearly describe the wire compaction device proposed in this utility model, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0011] Please also refer to Figures 1 to 7 This invention provides a wire compaction device 100, which is installed below a wire frame 10 to compact the wire W carried on the wire frame 10. The wire compaction device 100 mainly includes a column 20, a connector 30, and multiple pressure rods 40. The column 20 is vertically positioned at the bottom of the wire frame 10 and is movable vertically. In one embodiment, the column 20 can be controlled to rise and fall by a pneumatic cylinder, an electric push rod, a servo motor, or other linear drive mechanism to facilitate the wire compaction process. The connector 30 is located at the top of the column 20 and has four corner portions 31, serving as rotational fulcrums for connection with the pressure rods 40. There are four pressure rods 40, each rotatably connected to one of the corner portions 31 of the connector 30. In the non-operated state, these pressure rods 40 are in an inwardly retracted position, close to the column 20, to facilitate the device entering the central area of ​​the wire frame. During operation, the column 20 moves upward from the center of the wire frame 10 and passes through the central hole of the wire frame 10, so that the wire frame 10 surrounds the column 20. When the column 20 rises to the predetermined position, the pressure rods 40 extend around the column 20 and rotate coaxially, so that the four pressure rods 40 are arranged perpendicularly to each other, forming a cross-shaped unfolded state. This unfolding action can be controlled by an elastic mechanism, gravity unfolding, or with the help of a synchronous drive module to ensure the synchronicity and positioning stability of each pressure rod. After unfolding is completed, the column 20 moves downward, driving the wire W on the wire frame 10 below the end of the unfolded pressure rods 40, pressing the wire W downward with uniform pressure to prevent the wire from loosening, shifting, or tangling, and to improve the winding quality and storage stability.

[0012] In one embodiment of this case, the wire compaction device 100 is described. Please refer to [link / reference needed]. Figures 3 to 5 In its unfolded state, the four pressure rods 40 are arranged in a cross shape, meaning that every two pressure rods form a straight line, and the two sets of straight lines are perpendicular to each other, forming a symmetrical "cross" structure. When unfolded, the ends of these pressure rods 40 will wrap around the periphery of the wire W, so that each pressure rod 40 applies pressure to the wire W from four different directions, ultimately forming a cross-shaped compaction area, thereby ensuring uniform pressure distribution, improving the compaction effect, and preventing wire displacement.

[0013] In one embodiment of this case, the wire compaction device 100 is described. Please refer to [link / reference needed]. Figure 1 and Figure 2To ensure the vertical stability of the column 20, a base 50 is provided at the bottom of the column 20. The base 50 can be a plate-shaped, ring-shaped, or frame structure, and its size and weight are sufficient to provide the support required for the movement of the column 20, preventing it from swaying or shifting during the lifting and lowering process, and further improving the compaction accuracy and reliability.

[0014] In one embodiment of this case, the wire compaction device 100 is described. Please refer to [link / reference needed]. Figures 1 to 5 The column 20 can be connected to the base 50 via a drive actuator 60 to achieve lifting and lowering. The drive actuator 60 can be an electric push rod, pneumatic cylinder, hydraulic cylinder, or servo motor, etc. Its control output and stroke can be precisely set, so that the column 20 can automatically move up and down according to the work process to complete the two-stage operation of wire winding and compaction. In this way, the whole device can be integrated into an automatic wire winding or wire processing production line to achieve unmanned continuous operation.

[0015] In one embodiment of this case, the wire compaction device 100 is described. Please refer to [link / reference needed]. Figure 6 and Figure 7 Each pressure rod 40 is connected to the column 20 by a rotary hinge mechanism 21, which is electrically connected to the drive actuator 60, allowing the pressure rod 40 to be unfolded and retracted relative to the connecting member 30 and the column 20. The rotary hinge mechanism 21 can be a traditional pin-type or ball-type hinge, designed to allow the pressure rod 40 to rotate stably during operation, and its simplified structure facilitates assembly and maintenance. To prevent excessive rotation of the pressure rod 40 during unfolding, which could lead to structural interference or improper pressure angle, this invention further incorporates a limiting structure in the rotary hinge mechanism 21. The limiting structure can be a mechanical stop, a stop pin, or a guide groove with built-in angle limitation, used to restrict the rotation angle of the pressure rod 40, ensuring that the pressure rod 40 can accurately achieve vertical positioning when unfolded and return to a predetermined angle when retracted, preventing jamming or misalignment.

[0016] In one embodiment of this invention, the wire compaction device 100 considers that the wire W is typically made of fragile or uncoated materials such as metal, which are easily deformed or even damaged during compaction. Therefore, this invention provides anti-slip pads or elastic materials at the lower ends of each pressure bar 40. Materials such as silicone, foam, rubber, or polymer elastomers can be used, which have characteristics of high friction coefficient and good cushioning effect, effectively preventing pressure bar slippage and avoiding wear on the wire, thus improving overall safety and product yield.

[0017] In one embodiment of this invention, the wire compaction device 100 may be equipped with a synchronous drive module 70, electrically connected to the drive actuator 60, to achieve synchronicity and stability of the action of the pressure rods 40. The synchronous drive module 70 may include a linkage mechanism, gear set, synchronous belt, or servo control system to ensure that the four pressure rods 40 can simultaneously initiate their unfolding or retracting actions, and to maintain consistent angles for each pressure rod. This not only improves the operating efficiency and accuracy of the device but also avoids compaction deviations or wire twisting caused by asynchronous action of the pressure rods.

[0018] In one embodiment of this invention, the wire compaction device 100 may further include a sensing module 80 electrically connected to the drive actuator 60. The sensing module 80 may be located near the wire frame 10, and its function is to detect information such as the thickness or diameter of the wire W on the wire frame 10. The sensing module 80 may include optical sensors, laser rangefinders, ultrasonic sensors, or mechanical touch measurement devices, etc. By detecting the actual size of the wire in real time, it outputs control signals to ensure that wires W of various diameters or materials can achieve the best compaction effect, avoiding over-compression or under-compression, and improving the adaptability and intelligence of the device.

[0019] The wire compaction device 100 described in one embodiment of this invention can also be linked with a winding mechanism. For example, in an automated winding process, after the wire W is wound to a predetermined number of turns and falls onto the wire rack 10, the winding mechanism can send a signal to trigger the wire compaction device 100 to start and perform the compaction action. Through this automated process, the compaction operation can be completed without human intervention, which not only improves production efficiency but also significantly reduces operational errors and the risk of human-caused damage, making it suitable for application in high-efficiency or unmanned production lines.

[0020] In one embodiment of this case, the wire compaction device 100 is described. Please refer to [link / reference needed]. Figure 8 Furthermore, a pressure control module 90 can be integrated, with the actuator 60 connected to the pressure control module 90 and the synchronous drive module 70. The actual pressure applied to the wire W by the pressure rod 40 is adjusted through the lifting and lowering movement of the column 20 and the base 50. Users can preset corresponding pressure parameters according to different wire materials (such as steel wire, copper wire, aluminum wire, etc.) and wire diameters via a human-machine interface (such as a touch panel, knob, digital input interface, etc.), providing stable and repeatable pressure, avoiding damage to the wire, and improving the consistency and traceability of the compaction operation.

[0021] Thus, the wire compaction device of this utility model has been fully and clearly described above. However, it must be emphasized that the above detailed description is a specific description of feasible embodiments of this utility model, but the embodiments are not intended to limit the scope of the claims of this utility model. All equivalent implementations or modifications that do not depart from the spirit of the technology of this utility model should be included in the scope of the claims of this application.

Claims

1. A wire compaction device, disposed below a wire rack, comprising: A column is installed at the bottom of the cable tray and has the function of being able to move up and down; A connector is disposed at the top of the column, and the connector has four corner portions; Four pressure rods are rotatably connected to the four corners of the connector, wherein the four pressure rods are in a retracted state when not in operation.

2. The wire compaction device according to claim 1, wherein, When unfolded, the four pressure bars are arranged in a cross shape, so that the ends of the pressure bars form a cross-shaped compaction area around the wire.

3. The wire compaction device according to claim 1, wherein, The bottom of the column is connected to a base to help stabilize the vertical movement of the column.

4. The wire compaction device according to claim 3, wherein the column controls the base to move up and down through a drive actuator to perform a compaction action.

5. The wire compaction device according to claim 1, wherein, The connection between the four pressure rods and the column is a rotary hinge mechanism with a limiting structure to control its rotation angle.

6. The wire compaction device according to claim 1, wherein, Each of the four pressure rods has an anti-slip pad or an elastic material at its lower end to prevent damage to the wire.

7. The wire compaction device according to claim 1, wherein, The rotation of the four pressure rods is controlled by a synchronous drive module to ensure that each pressure rod unfolds simultaneously and remains vertically positioned.

8. The wire compaction apparatus according to claim 1, further comprising a sensing module for detecting the thickness of one of the wires on the wire frame, so as to control and adjust a compaction depth.

9. The wire compaction device according to claim 4, wherein, The wire compaction device operates in conjunction with a winding mechanism, and automatically performs the compaction action after a winding action is completed.

10. The wire compaction device according to claim 1, wherein, The wire compaction device is equipped with an adjustable pressure control module, which allows a user to preset a pressure value according to different wire materials.

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